CN102669984B - Structure of hot-pressing pad - Google Patents

Structure of hot-pressing pad Download PDF

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Publication number
CN102669984B
CN102669984B CN201110064187.8A CN201110064187A CN102669984B CN 102669984 B CN102669984 B CN 102669984B CN 201110064187 A CN201110064187 A CN 201110064187A CN 102669984 B CN102669984 B CN 102669984B
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fender
obturator
hot pressing
hot
upper strata
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CN201110064187.8A
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CN102669984A (en
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陈富景
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Formosa Sounding Corp
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Formosa Sounding Corp
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Abstract

The invention relates to a structure of a hot-pressing pad, which comprises a buffer material in an upper layer, a buffer material in a lower layer and at least a filling body, wherein the filling body is combined between the buffer material in the upper layer and the buffer material in the lower layer and hot pressing is performed around the filling body, so that hot-pressed parts of the buffer material in the upper layer and the buffer material in the lower layer are melted to be combined compactly as a whole, and a geometric hot pressing mark is formed on the buffer material in the upper layer, in this way, a buffer chamber is formed on the buffer material in the upper layer, while the filling body or a plastic body is combined in the buffer chamber. A buffer pad with a scattering or moulding function is formed on the surface of the buffer material in the upper layer. When the structure of the hot-pressing pad is used for a mattress, a sleeping pad, a cushion, a back cushion or a backrest, the buffer pad can effectively support relevant parts of a human body to alleviate stress as well as exert the effect of buffering pressure and preventing impact.

Description

Hot pressing cushion structure
Technical field
The present invention is about a kind of hot pressing cushion structure, refer to that one can by thermal compression bonding technique especially, at least one obturator is incorporated in the surge chamber between upper strata fender and lower floor's fender, so that when this hot pressing pad is applied to mattress, bed, cushion, back pad or back cushion, can effective support human body region of interest, with pressure of releiving.
Background technology
At present, cushion common on the market or back cushion, meeting coated a slice foam in nonwoven fabric layer, and use the mode of hot binding, make full wafer foamed cotton layer and this nonwoven fabric layer closely sealed, but, when the foamed cotton layer used is partially hard, its buffering effect is limited, and easily causes user's feels pain; In addition, if when the foamed cotton used is partially soft, though have good elastic buffer effect, the body part of user can sink in foaming material, and then causes the not convenient property of user in activity.
Therefore, manufacturer is had one buffering material to be combined with this nonwoven fabric layer with sewing type, to strengthen the effect of buffering and shock preventing, but, such combination, power and the effect strengthening shock-absorbing is clashed into although can lower, but owing to being use sewing type nonwoven fabric layer and buffering material to be combined, if when thread is left on nonwoven fabric layer surface, there is needlework and user's skin severe friction possibly, and then cause cutaneous pain or redness, if any wound even wound inflammation; Meanwhile, the suture in nonwoven fabric layer surface is in outward appearance appearance and functionally also reduce consumer's desire to purchase;
In addition except above-mentioned shortcoming, sewing type is used to fix buffering material, also be easy to therefore needlework come off or rupture, and cause cushioning rocking or offseting of material, therefore the inconvenience in user's operational applications will be caused, also easily because the skew of this buffering material or slip, effect that the corresponding user's health specific portion of this buffering material script can reach can significantly be reduced.
Therefore, if a kind of hot pressing cushion structure can be provided, the technology of hot binding can be used, having fall apart pressure or the material of moulding effect of shock-absorbing by one is incorporated in this hot pressing cushion structure, except can in conjunction with more firmly and more comfortable on using except, the cushion pad that also can form a protrusion carrys out support human body region of interest, so should be a best solution.
Summary of the invention
The object of the invention is to, a kind of hot pressing cushion structure is provided, its structure is simple, fall apart pressure or the material of moulding effect of shock-absorbing can be had be incorporated into several in the surge chamber of this upper strata fender and lower floor's fender, can lightly and remove user's pressure and ache, and can in conjunction with a superficial layer on the fender of upper strata, this superficial layer can be fabric, this hot pressing pad can directly be used, also upper strata fender and lower floor's fender can be used as inner bag to use, and a sheathed thereon cladding, this cladding can be disassembled cleaning, uses clean object to reach.
For achieving the above object, the invention discloses, a kind of hot pressing cushion structure, it is characterized in that comprising:
One upper strata fender, it has first surface and second surface;
One lower floor's fender, it has first surface and second surface; And
At least one and more than one obturator, be incorporated on the precalculated position between the second surface of this upper strata fender and the second surface of this lower floor's fender;
Through hot-pressing technique, what formed in this upper strata fender is geometric depression hot pressing trace, and this upper strata fender and this lower floor's fender are combined closely at hot pressing trace place and formed a surge chamber, are equipped with obturator in this surge chamber.
Wherein, more comprise a cladding, this cladding is by coated for the upper strata fender and lower floor's fender being combined with obturator.
Wherein, this obturator is that shock-absorbing is fallen apart laminate.
Wherein, this obturator is moulding body.
Wherein, this obturator is that fall apart laminate and moulding body of shock-absorbing is formed by stacking.
Wherein, this hot pressing cushion structure is cushion or back cushion or mattress.
Wherein, arrange a thin layer between this upper strata fender and obturator, this film is coated by obturator.
A kind of hot pressing cushion structure, is characterized in that, comprising:
One superficial layer, it has first surface and second surface;
One upper strata fender, it has first surface and second surface; The second surface of this superficial layer is incorporated on the first surface of upper strata fender;
One skid resistant course, it has first surface and second surface, and the first surface of this skid resistant course is non skid matting;
One lower floor's fender, this lower floor's fender has first surface and second surface; The second surface of this skid resistant course combines with the second surface of lower floor's fender; And
At least one and more than one obturator, be incorporated on the precalculated position between the second surface of this upper strata fender and the first surface of lower floor's fender;
Via hot-pressing technique, what this superficial layer and this upper strata fender were formed is geometric depression hot pressing trace, through this depression hot pressing trace, this superficial layer, this upper strata fender, this lower floor's fender and this skid resistant course are combined closely integral, and formed for the accommodating surge chamber of this obturator.
Wherein, this obturator is that shock-absorbing is fallen apart laminate.
Wherein, this obturator is moulding body.
By said structure, hot pressing cushion structure of the present invention possesses following technique effect:
1. the present invention can have fall apart pressure or the material of moulding effect of shock-absorbing be incorporated in the surge chamber of this upper strata fender and lower floor's fender by several by thermal compression bonding technique, except reaching and being lightly easy to carry about with one, and efficient solution can remove user's pressure and the object of aching.
2. the present invention can in conjunction with a superficial layer on the fender of upper strata, and this superficial layer can be fabric, makes this hot pressing pad directly can be sold use.
3. upper strata fender and lower floor's fender can be used as inner bag use by the present invention, and a sheathed thereon cladding, this cladding can be disassembled cleaning, uses clean object to reach.
4. the present invention uses hot-pressing technique to combine, therefore, it is possible to strengthen the closed intensity between two-layer fender and obturator, therefore effectively can keep away face this obturator and slides and to occur with situation about coming off.
5. the present invention can be applicable to mattress, cushion or back cushion, and for the related parts of human body of correspondence needed for different pad body structures, can arrange position and the quantity of this obturator.
Accompanying drawing explanation
Fig. 1 is that first of hot pressing cushion structure of the present invention is implemented in conjunction with schematic diagram;
Fig. 2 A, Fig. 2 B are that first of hot pressing cushion structure of the present invention is implemented in conjunction with schematic diagram;
Fig. 3 is that first of hot pressing cushion structure of the present invention implements cross-sectional view;
Fig. 4 is that second of hot pressing cushion structure of the present invention implements cross-sectional view;
Fig. 5 is that the 3rd of hot pressing cushion structure of the present invention implements schematic diagram;
Fig. 6 is that the 4th of hot pressing cushion structure of the present invention implements schematic diagram;
Fig. 7 A, Fig. 7 B be hot pressing cushion structure of the present invention be made into cushion schematic diagram;
Fig. 8 be hot pressing cushion structure of the present invention be made into seat and back cushion schematic diagram;
Fig. 9 A, Fig. 9 B, Fig. 9 C, Fig. 9 D be hot pressing cushion structure of the present invention be made into back cushion schematic diagram; And
Figure 10 be hot pressing cushion structure of the present invention be made into mattress schematic diagram.
Detailed description of the invention
Have about aforementioned and other technology contents, feature and effect of the present invention, in the detailed description of following cooperation with reference to graphic preferred embodiment, can clearly present.
Refer to Fig. 1, Fig. 2 A, Fig. 2 B and Fig. 3, be the hot pressing schematic diagram of hot pressing cushion structure of the present invention, stereo decomposing structure chart, three-dimensional integrated structure figure and cross-sectional view, from figure, this hot pressing cushion structure comprises:
One superficial layer 1, all has first surface 11 and second surface 12, and the first surface 11 of this superficial layer 1 can be hair side;
One upper strata fender 3, has first surface 31 and second surface 32; The second surface 12 of this superficial layer 1 is incorporated on the first surface 31 of upper strata fender 3;
One skid resistant course 2, all has first surface 21 and second surface 22, and the first surface 21 of this skid resistant course 2 can be non skid matting;
Lower floor's fender 9, this lower floor's fender 9 has first surface 91 and second surface 92; The second surface 22 of this skid resistant course 2 combines with the first surface 91 of lower floor fender 9;
At least one and more than one obturator 4, be incorporated on the precalculated position between the second surface 32 of this upper strata fender 3 and the second surface 92 of lower floor's fender 9;
And this superficial layer 1, upper strata fender 3, skid resistant course 2 and lower floor's fender 9 and obturator 4 can combine by hot-pressing technique, therefore use a hot pressing mechanism 5 on the first surface 11 of this superficial layer 1 and the first surface 21 of this skid resistant course 2, peripheral region for this obturator 4 carries out hot pressing, upper strata fender 3 and lower floor's fender 9 is made to be formed molten adhere state by hot pressing place, after cooling, the hot pressing position of this superficial layer 1 and upper strata fender 3 forms the depression hot pressing trace 111 of at least one and more than one geometry, and then each depression hot pressing trace 111 forms a surge chamber 112, namely this obturator 4 can be placed in this surge chamber 112.
It is worth mentioning that, this superficial layer 1 can by weaving cotton cloth, elastic needle weave cotton cloth or leather made.
It is worth mentioning that, this skid resistant course 2 can in order to anti-skidding use, and this skid resistant course 2 can by weaving cotton cloth, elastic needle is weaved cotton cloth, leather or anti-skidding material made.
In addition, this upper strata fender 3 and lower floor's fender 9 can be PU foam and are made, and this PU foam heat can melt and produce stickiness, make upper strata fender 3 and lower floor's fender 9 can be formed the hot pressing trace 111 of depression by hot pressing place, after solidifying, this hot pressing trace 111 can be combined closely, can not reinstatement.
It is worth mentioning that, this obturator 4 by gel rubber material, latex material or silica gel or other elasticity materials made, make the pressure dissipation that obturator 4 can will bear, and reach the effect with support, absorbing vibration, dispersive pressure and buffering percussive force.And the visual demand of this gel rubber material, latex material or silica gel material is made into netted or trellis or solid or arranges perforation or lay convex grain or projection on surface.
It is worth mentioning that, this obturator 4 is be made by memory foam, making obturator 4 meeting moulding along with the body temperature of human body, once run into support, can mould the surface configuration of supporter, to provide a kind of support with comfortableness.
It is worth mentioning that, this hot pressing mechanism 5 has laminated structure 52 on a pressing structure 51 and, wherein on this, laminated structure 52 surface has a plane 521, and this pressing structure 51 surface has multiple groove 511 corresponding to this obturator 4 size, therefore when this pressing structure 51 is in the first surface 11 of this superficial layer 1, and on this laminated structure 52 in the first surface 21 of this skid resistant course 2, when carrying out mutual hot-pressing processing, multiple geometric hot pressing trace 111 corresponding to this obturator 4 can be formed on the first surface 11 of this superficial layer 1, therefore this superficial layer 1 and this upper strata fender 3 can upwardly protrude by this obturator 4, and in this hot pressing trace 111 scope projecting inward formation one surge chamber 112.
In addition, above-mentioned obturator 4 local distribution between upper strata fender 3 and lower floor's fender 9, therefore has lightweight, the function of the transport that is easy to carry about with one.
In addition, said structure can be processed into the product purposes such as mattress, cushion, back cushion.
Refer to Fig. 4, for second of hot pressing cushion structure of the present invention implements generalized section, the otherness of itself and Fig. 3 is, if this obturator 4 be gel or other grease-contained product itself time, namely this obturator 4 has the anxiety that grease oozes out naturally, cause grease can appear upper strata fender 3, cause upper strata fender 3 surface to form greasy dirt.Therefore, for solving the problem, as shown in Figure 4, be provided with a thin layer 30 between obturator 4 and upper strata fender 3, after hot-pressing technique, this thin layer 30 can, by coated for obturator 4, avoid the contained grease of obturator 4 itself to ooze out into upper strata fender 3.
In addition, after obturator 4 also can be completed sealing by this thin layer 30, then be placed in surge chamber 112.
In addition, this thin layer 30 is TPU film or PE film.
Refer to Fig. 5, for the 3rd of hot pressing cushion structure of the present invention implements schematic diagram, from in figure, with the difference of Fig. 3 be in, this obturator 4 can comprise fall apart laminate 41 of a shock-absorbing and be formed by stacking with moulding body 42, this obturator 4 is had simultaneously multiple efficacies such as support, absorbing vibration, dispersive pressure and heat be moulding.
In addition, this shock-absorbing falls apart laminate 41 for gel or the material such as latex or silica gel.And moulding body 42 can be memory foam.Therefore, can pass through shock-absorbing fall apart laminate 41 carry out pressure absorption and dispersion transmit, moulding through moulding body 42 heat again, and reach comfortable support, when this hot pressing cushion structure being made mattress or cushion or back pad, effect of comfortable support and pressure dissipation effectively can be carried out to the neck of user, back, waist and leg.
In addition, the fall apart upper-lower position of laminate 41 and moulding body 42 of this shock-absorbing arbitrarily to adjust, and there is no limitation.
Refer to shown in Fig. 6, for the 4th of hot pressing cushion structure of the present invention implements schematic diagram, from in figure, with the difference place of above-mentioned Fig. 1 ~ Fig. 5 be, the non-associative list surface layer 1 of first surface 31 of this upper strata fender 3, and the second surface 92 of lower floor's fender 9 does not combine and this skid resistant course 2, therefore after this upper strata fender 3 carries out hot binding with lower floor's fender 9, at least one and more than one can be formed slightly in geometric depression hot pressing trace 311 on the first surface 31 of this upper strata fender 3, and in this hot pressing trace 311 scope projecting inward formation one surge chamber 312, obturator 4 is made to be positioned in surge chamber 312, cause this upper strata fender 3 and lower floor's fender 9 and obturator 4 can be taken as an inner bag to use, finally, the upper strata fender 3 and the lower floor's fender 9 that this are combined with obturator 4 are inserted in a cladding 10, the bottom surface of this cladding 10 arranges a skid resistant course, reach skidproof effect.
It is worth mentioning that, this cladding 10 by weaving cotton cloth, elastic needle weaves cotton cloth or leather or synthesis skin, PVC, PU skin is made.
Please refer to Fig. 4 and Fig. 5 and Fig. 7 A, shown in B, cushion schematic diagram is made into for hot pressing cushion structure of the present invention, by Fig. 7 A, known in B, this hot pressing cushion structure is made into a cushion structure 6, can in the surface of this cushion structure 6 and around obturator 4, hot pressing goes out a summary be geometric depression hot pressing trace 111 (as shown in Figure 7 A) or multiple summary is geometric depression hot pressing trace 111 (as shown in Figure 7 B), make this cushion structure 6 on superficial layer 1, form one or more surge chamber 112, make, in each surge chamber 112, all there is an obturator, this obturator 4 corresponds to user's thigh root (femur) and user's buttocks (hipbone) position, therefore, when user sits down, should except through except upper strata fender 3 and lower floor's fender 9 support human body weight, and can pass through an obturator 4 or multiple obturator 4 and surge chamber 112 and support and cushion the impact and pressure that are produced by user's thigh root and buttocks downwards.
Shown in Fig. 4 and Fig. 5 and Fig. 8, seat and back cushion schematic diagram is made into for hot pressing cushion structure of the present invention, from in figure, this hot pressing cushion structure is a cushion structure 7, this cushion structure 7 is divided into cushion region 71 and back cushion region 72, wherein this cushion region 71 forms multiple summary via hot-pressing technique around obturator 4 is geometric depression hot pressing trace 111, to form multiple surge chamber 112, all in conjunction with an obturator 4 in each surge chamber 112, this obturator 4 corresponds respectively to the femur of user's two thigh roots and the hipbone of user's buttocks; In addition, it is geometric depression hot pressing trace 111 that this back cushion region 72 forms multiple summary via hot-pressing technique equally around obturator 4, to form multiple surge chamber 112, all in conjunction with an obturator 4 in each surge chamber 112, the position that this obturator 4 is arranged must correspond respectively to neck and waist and back after user.
Therefore, when user sits down and leans against this back cushion structure 7, this obturator 4 corresponds to the neck of user, back, waist, buttocks and thigh root simultaneously, the pressure produced when user sits down and leans against and impact, can support via obturator 4 and surge chamber 112, shock-absorbing, loose pressure and moulding, to reach the object of comfortable seating.
It is worth mentioning that, this cushion structure 7 is via after hot-pressing processing, one folding line 73 can be extruded in central authorities, to distinguish cushion region 71 and back cushion region 72, therefore user can be folded to form L shape, allow user can be seated at this cushion region 71, and by back-resting in this back cushion region 72.
Shown in Fig. 4 and Fig. 5 and Fig. 9 A ~ 9D, back cushion schematic diagram is made into for hot pressing cushion structure of the present invention, from in figure, this hot pressing cushion structure is a back cushion structure 8, it is geometric depression hot pressing trace 111 that this back cushion structure 8 forms one or more summary via hot-pressing technique around obturator 4, to form multiple surge chamber 112, all in conjunction with an obturator 4 in each surge chamber 112; As shown in Figure 9 A, the surge chamber 112 that one is equipped with obturator 4 is gone out in place's hot pressing that back cushion structure 8 is corresponding with waist, therefore, when user sits down, this obturator 4 and surge chamber 112 can cushion and the moulding impact that produced backward by user's rear waist and pressure.
As shown in Figure 9 B, user rear waist and on corresponding position, back hot pressing form the surge chamber 112 being equipped with obturator 4; Therefore, when user sits down, this obturator 4 and surge chamber 112 are can cushion separately and the moulding impact that produced backward by user's rear waist and upper back and pressure.
As shown in Figure 9 C, the surge chamber 112 of accommodating obturator 4 is had in the vertebra both sides of user and ceruical uertebra part corresponding section hot forming; Therefore, when user sits down, this obturator 4 and surge chamber 112 can cushion and the moulding impact that produced backward by user's vertebra both sides and ceruical uertebra part and pressure separately.
As shown in fig. 9d, the surge chamber 112 of accommodating obturator 4 is had at opposite position place, the vertebra both sides hot forming of user; Therefore, when user sits down, this obturator 4 and surge chamber can cushion and the moulding impact that produced backward by user's vertebra both sides and pressure.
Shown in Fig. 4 and Fig. 5 and Figure 10, mattress schematic diagram is made into for hot pressing cushion structure of the present invention, from in figure, this hot pressing cushion structure is applied to a mattress construction 20, it is geometric depression hot pressing trace 111 that this mattress construction 20 forms one or more summary via hot-pressing technique around obturator 4, to form multiple surge chamber 112, all in conjunction with an obturator 4 in each surge chamber 112, the position of this obturator 4 setting must correspond to the cervical vertebra of user, vertebra both sides, waist and leg simultaneously; Therefore, when user lies down, this obturator 4 and surge chamber 112 can cushion or the moulding impact that produced downwards by user's cervical vertebra, vertebra both sides, waist and leg and pressure separately.
In addition, the obturator 4 described in Fig. 7 A, 7B and Fig. 9 A ~ 9D and Fig. 8 and Figure 10 can separately for gel or the shock-absorbing such as silica gel or latex be fallen apart laminate 41 or be separately the moulding bodies 42 such as memory foam, or to fall apart being formed by stacking of laminate 41 and moulding body 42 for shock-absorbing.
In addition, the upper strata fender 3 described in above-mentioned Fig. 1 to Figure 10 in geometric depression hot pressing trace 111 quantity being slightly 1 ~ 30 is the best.
Hot pressing cushion structure provided by the present invention, when mutually comparing with other located by prior art, has more standby following advantages:
1. the present invention can have fall apart pressure or the material of moulding effect of shock-absorbing be incorporated in the surge chamber of this upper strata fender and lower floor's fender by several by thermal compression bonding technique, except reaching and being lightly easy to carry about with one, and efficient solution can remove user's pressure and the object of aching.
2. the present invention can in conjunction with a superficial layer on the fender of upper strata, and this superficial layer can be fabric, makes this hot pressing pad directly can be sold use.
3. upper strata fender and lower floor's fender can be used as inner bag use by the present invention, and a sheathed thereon cladding, this cladding can be disassembled cleaning, uses clean object to reach.
4. the present invention uses hot-pressing technique to combine, therefore, it is possible to strengthen the closed intensity between two-layer fender and obturator, therefore effectively can keep away face this obturator and slides and to occur with situation about coming off.
5. the present invention can be applicable to mattress, cushion or back cushion, and for the related parts of human body of correspondence needed for different pad body structures, can arrange position and the quantity of this obturator.
By the above detailed description of preferred embodiments, it is desirable to clearly to describe feature of the present invention and spirit, and not with above-mentioned disclosed preferred embodiment, category of the present invention is limited.On the contrary, its objective is wish to contain various change and tool equality be arranged in the present invention institute in the category of the scope of the claims applied for.

Claims (3)

1. a hot pressing cushion structure, is characterized in that, comprising:
One superficial layer, it has first surface and second surface;
One upper strata fender, it has first surface and second surface; The second surface of this superficial layer is incorporated on the first surface of upper strata fender;
One skid resistant course, it has first surface and second surface, and the first surface of this skid resistant course is non skid matting;
One lower floor's fender, this lower floor's fender has first surface and second surface; The second surface of this skid resistant course combines with the second surface of lower floor's fender; And
At least one and more than one obturator, be incorporated on the precalculated position between the second surface of this upper strata fender and the first surface of lower floor's fender;
Via hot-pressing technique, what this superficial layer and this upper strata fender were formed is geometric depression hot pressing trace, through this depression hot pressing trace, this superficial layer, this upper strata fender, this lower floor's fender and this skid resistant course are combined closely integral, and formed for the accommodating surge chamber of this obturator.
2. hot pressing cushion structure as claimed in claim 1, is characterized in that, this obturator is that shock-absorbing is fallen apart laminate.
3. hot pressing cushion structure as claimed in claim 1, it is characterized in that, this obturator is moulding body.
CN201110064187.8A 2011-03-17 2011-03-17 Structure of hot-pressing pad Active CN102669984B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109910276A (en) * 2017-12-13 2019-06-21 富声国际股份有限公司 Water-proof cushion preparation method and its structure

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Publication number Priority date Publication date Assignee Title
CN107561735A (en) * 2016-07-02 2018-01-09 陈波 A kind of COF vacuum hotpressings tool and its application method
CN106827340B (en) * 2016-12-30 2019-04-02 太仓安佑无纺科技有限公司 A kind of compression molding cushion and preparation method thereof
CN107260448A (en) * 2017-07-19 2017-10-20 冯艳艳 A kind of TPU bedding cores and portable health sitting and lying pad

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US4753480A (en) * 1986-08-14 1988-06-28 Morell Theodore R Pad assembly for wheelchairs
US6223371B1 (en) * 1999-04-15 2001-05-01 Steven J. Antinori Mattress and method of manufacture
US6677026B1 (en) * 2001-05-04 2004-01-13 Yates Paul M Cushion matrix
JP4557135B2 (en) * 2004-03-17 2010-10-06 アキレス株式会社 Seat material for seat
CN101366578A (en) * 2008-09-05 2009-02-18 张广基 Bed mattress structure
CN201968224U (en) * 2011-03-17 2011-09-14 富声国际股份有限公司 Hot pressing cushion structure

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109910276A (en) * 2017-12-13 2019-06-21 富声国际股份有限公司 Water-proof cushion preparation method and its structure

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