CN102663915A - Simulation system for assessing actual gas cylinder filling operations - Google Patents

Simulation system for assessing actual gas cylinder filling operations Download PDF

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Publication number
CN102663915A
CN102663915A CN2012101081882A CN201210108188A CN102663915A CN 102663915 A CN102663915 A CN 102663915A CN 2012101081882 A CN2012101081882 A CN 2012101081882A CN 201210108188 A CN201210108188 A CN 201210108188A CN 102663915 A CN102663915 A CN 102663915A
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CN
China
Prior art keywords
cylinder filling
gas cylinder
simulation system
cylinder
carburetor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN2012101081882A
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Chinese (zh)
Inventor
赵守辉
王丽萍
王天祥
金健
张登新
孙瑶毅
薛斌
蒲建国
鲍悦
郑宁
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DALIAN BOILER PRESSURE VESSEL TESTING RESEARCH INSTITUTE
Original Assignee
DALIAN BOILER PRESSURE VESSEL TESTING RESEARCH INSTITUTE
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by DALIAN BOILER PRESSURE VESSEL TESTING RESEARCH INSTITUTE filed Critical DALIAN BOILER PRESSURE VESSEL TESTING RESEARCH INSTITUTE
Priority to CN2012101081882A priority Critical patent/CN102663915A/en
Publication of CN102663915A publication Critical patent/CN102663915A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a simulation system for assessing actual gas cylinder filling operations. The simulation system comprises a tank car, a low-temperature liquid storage tank, a low-temperature liquid pump, a carburetor, a busbar, a gas cylinder, a vacuum pump and an oxygen bottle, wherein the tank car is connected with the low-temperature liquid storage tank through a liquid-phase pipe, the low-temperature liquid pump is connected with the low-temperature liquid storage tank, the carburetor is connected with the low-temperature liquid pump through a hose, the busbar is connected with the carburetor, the gas cylinder is connected onto the busbar through a hose, and the vacuum pump is connected with the oxygen bottle. The simulation system for assessing actual gas cylinder filling operations adds an actual operation training and assessing portion for training and assessing gas cylinder filling operators and creates a real gas cylinder filling site, various actual operations of the gas cylinder filling operators are trained and assessed on machines, the actual operation level of the gas cylinder filling operators is improved, accidents in the gas cylinder filling process are decreased, the filling operators are familiar with emergency operation processes when in emergency, and accordingly, occurrence or enlargement of the accidents is avoided.

Description

The actual examination of cylinder filling operation simulation system
Technical field
The present invention relates to the actual examination of a kind of cylinder filling operation simulation system.
Background technology
At present; The domestic cylinder filling person training of collecting evidence has only theory to give lessons and examine; The cylinder filling personnel that obtain cylinder filling personnel qualification still are in the fuzzy stage to the flow process and the operation of true cylinder filling; Pass through the long period, just can grasp the concrete operation of actual cylinder filling, for the safe operation of gas cylinder has stayed a lot of potential safety hazards.
Summary of the invention
The purpose of this invention is to provide the actual examination of a kind of cylinder filling operation simulation system.
The present invention for realizing the technical scheme that above-mentioned purpose adopted is: the actual examination of a kind of cylinder filling operation simulation system; Comprise tank car, cryogenic liquid storage tank, cryogenic liquid pump, carburetor, bus-bar, gas cylinder, vacuum pump and welding bottle; Tank car is connected with cryogenic liquid storage tank through liquid-phase tube; Cryogenic liquid pump is connected with cryogenic liquid storage tank, and carburetor is connected with cryogenic liquid pump through flexible pipe, and bus-bar is connected with carburetor; Gas cylinder is connected on the bus-bar through flexible pipe, and vacuum pump is connected with nitrogen cylinder.
Be equipped with on the said simulation system gas cylinder defect recognition panel, pipe valve sensor are arranged on bus-bar valve sensor, vacuum pump valve sensor, the gas cylinder.
Each connecting pipe of said tank car, cryogenic liquid storage tank, cryogenic liquid pump, carburetor, bus-bar, gas cylinder, vacuum pump and welding bottle is provided with stop valve, equal sensor installation on the said stop valve.
Said cryogenic liquid pump is provided with spring safety valve and tensimeter with the flexible pipe that is connected of carburetor.
On the stop valve of the connecting pipe of said carburetor and bus-bar tensimeter is installed.
For realizing that the another kind of technical scheme that above-mentioned purpose adopted is: the control method of the actual examination of a kind of cylinder filling operation simulation system, concrete steps are following:
A, the operations content in the cylinder filling process is demonstrated, explained orally, the cylinder filling personnel are understood intuitively and be familiar with the operations flow process of cylinder filling through flash demo;
B, set up cylinder filling examination test item bank, with the per pass examination question as the content of operation in the cylinder filling process;
C, cylinder filling personnel machine on the simulation system is operated, and is transferred in the computing machine through the process of each sensor with operation, by the correctness of the automatic decision operation process of computing machine;
D, give cylinder filling personnel checking-up mark, confirm operating personnel's operant level through points-scoring system.
The actual examination of a kind of cylinder filling operation of the present invention simulation system is that it is on-the-spot to build true cylinder filling for cylinder filling person's training and examination increases practical operation training and examination part; Let the cylinder filling personnel go up machine and carry out various practical operation training and examination; Improve cylinder filling person's practical operation level, reduce the generation of accident in the cylinder filling process, during the generation emergency condition; The personnel of filling are familiar with the flow process of emergency operation, thereby avoid the generation or the extension of accident.
Description of drawings
Fig. 1 is the structural representation of the actual examination of a kind of cylinder filling operation of the present invention simulation system.
Embodiment
As shown in Figure 1, the actual examination of cylinder filling operation simulation system comprises tank car 1, cryogenic liquid storage tank 2, cryogenic liquid pump 3, carburetor 4, bus-bar 5, gas cylinder 6, vacuum pump 7 and welding bottle 8; Tank car 1 is connected with cryogenic liquid storage tank 2 through liquid-phase tube, and cryogenic liquid pump 3 is connected with cryogenic liquid storage tank 2, and carburetor 4 is connected with cryogenic liquid pump 2 through flexible pipe; Bus-bar 5 is connected with carburetor 4, and gas cylinder 6 is connected on the bus-bar 5 through flexible pipe, and vacuum pump 7 is connected with nitrogen cylinder 8; Wherein, each connecting pipe of tank car, cryogenic liquid storage tank, cryogenic liquid pump, carburetor, bus-bar, gas cylinder, vacuum pump and welding bottle is provided with stop valve 9, and cryogenic liquid pump 3 is provided with spring safety valve 11 and tensimeter 10 with the flexible pipe that is connected of carburetor 4; On the stop valve 9 of the connecting pipe of carburetor 4 and bus-bar 5 tensimeter 10 is installed also; Wherein, bus-bar is copper tube, anchor clamps (comprise residual air is differentiated use anchor clamps), and tensimeter dial plate diameter is not less than 150mm; 1.6 grades of accuracy classes; Range is 0-25MPa, and vacuum pump is selected rotary-vane vaccum pump, 5 of permanent gas gas cylinders; 4 in welding bottle; 1 of nitrogen cylinder, equal sensor installation on the stop valve, being equipped with on this simulation system has gas cylinder defect recognition panel, pipe valve sensor on bus-bar valve sensor, vacuum pump valve sensor, the gas cylinder; The control method of this simulation system is: A, through flash demo the operations content in the cylinder filling process is demonstrated, explained orally, the cylinder filling personnel are understood intuitively and be familiar with the operations flow process of cylinder filling; B, set up cylinder filling examination test item bank, with the per pass examination question as the content of operation in the cylinder filling process; C, cylinder filling personnel machine on the simulation system is operated, and is transferred in the computing machine through the process of each sensor with operation, by the correctness of the automatic decision operation process of computing machine; D, give cylinder filling personnel checking-up mark, confirm operating personnel's operant level through points-scoring system.
Meaning of the present invention is to build true cylinder filling scene; Let the cylinder filling personnel go up machine and carry out various practical operation training and examination; Improve cylinder filling person's practical operation level, reduce the generation of accident in the cylinder filling process, during the generation emergency condition; The personnel of filling are familiar with the flow process of emergency operation, thereby avoid the generation or the extension of accident.

Claims (6)

1. a cylinder filling operation reality is examined simulation system; It is characterized in that: comprise tank car, cryogenic liquid storage tank, cryogenic liquid pump, carburetor, bus-bar, gas cylinder, vacuum pump and welding bottle, tank car is connected with cryogenic liquid storage tank through liquid-phase tube, and cryogenic liquid pump is connected with cryogenic liquid storage tank; Carburetor is connected with cryogenic liquid pump through flexible pipe; Bus-bar is connected with carburetor, and gas cylinder is connected on the bus-bar through flexible pipe, and vacuum pump is connected with nitrogen cylinder.
2. the actual examination of a kind of cylinder filling operation according to claim 1 simulation system, it is characterized in that: being equipped with on the said simulation system has gas cylinder defect recognition panel, pipe valve sensor on bus-bar valve sensor, vacuum pump valve sensor, the gas cylinder.
3. the actual examination of a kind of cylinder filling operation according to claim 1 simulation system; It is characterized in that: each connecting pipe of said tank car, cryogenic liquid storage tank, cryogenic liquid pump, carburetor, bus-bar, gas cylinder, vacuum pump and welding bottle is provided with stop valve, equal sensor installation on the said stop valve.
4. the actual examination of a kind of cylinder filling operation according to claim 1 simulation system, it is characterized in that: said cryogenic liquid pump is provided with spring safety valve and tensimeter with the flexible pipe that is connected of carburetor.
5. the actual examination of a kind of cylinder filling operation according to claim 1 simulation system is characterized in that: on the stop valve of the connecting pipe of said carburetor and bus-bar tensimeter is installed.
6. the control method of the actual examination of a kind of cylinder filling operation according to claim 1 simulation system is characterized in that concrete steps are following:
A, the operations content in the cylinder filling process is demonstrated, explained orally, the cylinder filling personnel are understood intuitively and be familiar with the operations flow process of cylinder filling through flash demo;
B, set up cylinder filling examination test item bank, with the per pass examination question as the content of operation in the cylinder filling process;
C, cylinder filling personnel machine on the simulation system is operated, and is transferred in the computing machine through the process of each sensor with operation, by the correctness of the automatic decision operation process of computing machine;
D, give cylinder filling personnel checking-up mark, confirm operating personnel's operant level through points-scoring system.
CN2012101081882A 2012-04-13 2012-04-13 Simulation system for assessing actual gas cylinder filling operations Pending CN102663915A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012101081882A CN102663915A (en) 2012-04-13 2012-04-13 Simulation system for assessing actual gas cylinder filling operations

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012101081882A CN102663915A (en) 2012-04-13 2012-04-13 Simulation system for assessing actual gas cylinder filling operations

Publications (1)

Publication Number Publication Date
CN102663915A true CN102663915A (en) 2012-09-12

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN2012101081882A Pending CN102663915A (en) 2012-04-13 2012-04-13 Simulation system for assessing actual gas cylinder filling operations

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CN (1) CN102663915A (en)

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05127588A (en) * 1991-11-01 1993-05-25 Toshiba Corp Electric power system operation training simulator
CN2180874Y (en) * 1993-08-24 1994-10-26 曾德政 Centralized gasification device for liquefied petroleum gas
CN101174370A (en) * 2007-11-20 2008-05-07 大连市锅炉压力容器检验研究所 Practical operation examine analog machine of industrial boiler
CN101718394A (en) * 2009-10-30 2010-06-02 沈军 Method and equipment of gas supply for LNG market terminal
CN101761772A (en) * 2010-01-08 2010-06-30 柳州市恒日化工气体有限公司 Compressed liquefied gas charging system
CN101780940A (en) * 2010-03-25 2010-07-21 沈军 Son-mother gas filling station
CN201723973U (en) * 2010-07-14 2011-01-26 沈阳洪生气体有限公司 Device capable of monitoring filling gas quality in real time
CN102004018A (en) * 2010-10-20 2011-04-06 合肥通用机械研究院 Helium pressurization and recovery system for valve low-temperature test
CN202632576U (en) * 2012-04-13 2012-12-26 大连市锅炉压力容器检验研究院 Gas cylinder filling operation actual examination simulation system

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05127588A (en) * 1991-11-01 1993-05-25 Toshiba Corp Electric power system operation training simulator
CN2180874Y (en) * 1993-08-24 1994-10-26 曾德政 Centralized gasification device for liquefied petroleum gas
CN101174370A (en) * 2007-11-20 2008-05-07 大连市锅炉压力容器检验研究所 Practical operation examine analog machine of industrial boiler
CN101718394A (en) * 2009-10-30 2010-06-02 沈军 Method and equipment of gas supply for LNG market terminal
CN101761772A (en) * 2010-01-08 2010-06-30 柳州市恒日化工气体有限公司 Compressed liquefied gas charging system
CN101780940A (en) * 2010-03-25 2010-07-21 沈军 Son-mother gas filling station
CN201723973U (en) * 2010-07-14 2011-01-26 沈阳洪生气体有限公司 Device capable of monitoring filling gas quality in real time
CN102004018A (en) * 2010-10-20 2011-04-06 合肥通用机械研究院 Helium pressurization and recovery system for valve low-temperature test
CN202632576U (en) * 2012-04-13 2012-12-26 大连市锅炉压力容器检验研究院 Gas cylinder filling operation actual examination simulation system

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Application publication date: 20120912

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