CN102657606B - Lipoic acid injection for intravenous administration - Google Patents

Lipoic acid injection for intravenous administration Download PDF

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Publication number
CN102657606B
CN102657606B CN201210167054.8A CN201210167054A CN102657606B CN 102657606 B CN102657606 B CN 102657606B CN 201210167054 A CN201210167054 A CN 201210167054A CN 102657606 B CN102657606 B CN 102657606B
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injection
thioctic acid
water
meglumine
preparation
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CN102657606A (en
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徐成
秦勇
苏晋
金春
段绪红
胡传良
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JIANGSU SHENLONG PHARMACEUTICAL Co.,Ltd.
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Jiangsu Chengchuang Drug R & D Co ltd
JIANGSU SHENLONG PHARMACEUTICAL CO Ltd
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Abstract

The invention discloses a lipoic acid injection for intravenous administration and a preparation method thereof. Per 1000ml of the injection comprises the following components: 25g of lipoic acid, 7.5 to 12.5g of cosolvent, and the balance of injection water. The lipoic acid injection has the advantages of stable quality, hot-press resistance, sterilization and high aseptic guarantee level. The invention also provides a prescription and a process preparation method of the injection, and the process has the advantages of convenience, high efficiency and controllable quality.

Description

A kind of injection of the thioctic acid for intravenously administrable
Technical field
The present invention relates to the pharmaceutical technology field, be specifically related to a kind of injection of the thioctic acid for intravenously administrable and preparation method thereof.
Background technology
Thioctic acid (Thioctic Acid) chemistry 5-(1,2 dithiode alkyl-3-) valeric acid by name
Chemical structural formula:
Figure BDA00001685360900011
Molecular formula: C 8h 14o 2s 2
Molecular weight: 206.33
Thioctic acid is a kind of biostearin of separating from pig liver the earliest, can obtain by chemosynthesis at present.Thioctic acid is the cofactor of pyruvic dehydrogenase, is present in liver kidney and heart more, and it changes S-acetyl-coenzyme-A at acetone acid, generates FADH, and participating in the tricarboxylic acid cycle process is indispensable material, aspect energy metabolism, plays a very important role.Research in recent years shows, thioctic acid not only participates in the metabolic process of glucose, and directly mediating the distribution of glucose in peripheral tissues that insulin is regulated, it also has the effect of removing free radical simultaneously, therefore chronic complicating diseases of diabetes is had to good preventive and therapeutic effect.Thioctic acid extensive use at home and abroad at present, be developed to various medicines and health product, and dosage form has injection, tablet, capsule etc.
In thioctic acid water, dissolubility is little, and thioctic acid has thermal instability, during excess Temperature, may be thermal decomposited, and produces higher impurity, thereby affects its biological activity and safety in utilization.Due to this characteristic, the thioctic acid injection is difficult to accept pressure sterilizing usually.Thioctic acid injection (the power difficult to understand of Germany's import
Figure BDA00001685360900012
) and more domestic thioctic acid injection and lyophilized formulations of national drug food Surveillance Authority (SFDA) approval, all adopted sterile production technique, can't carry out final sterilization to preparation, the sterility assurance level of preparation is relatively low.
In the industry cycle, " sterility assurance level " (Sterility Assurance Level, SAL) concept commonly used is estimated the effect of sterilizing (aseptic) technique, and SAL is defined as the remaining probability of product microorganism after sterilizing/degerming.This value is less, shows that the probability that in product, microorganism exists is less.Unanimously stipulate in the world, adopt the SAL of moist hear heat test must not be greater than 10 -6, after sterilizing the probability of microbial survival must not be greater than 1,000,000/; And the product of employing sterile production technique, its SAL generally can only reach 10 -3therefore, only limit to clinical must drug administration by injection and really can't tolerate the product of terminal sterilization.Sterile production technique is only applicable to injectable powder or part small-volume injection.
Aseptic requirement according to national drug food Surveillance Authority (SFDA) to injection, injection needs the preferential final sterilization method that adopts, and guarantees that the SAL value reaches 10 -6, usually adopt 115 ℃ in China, the pressure sterilizing technique of 30 minutes.Therefore, we need a kind of prescription that can overcome the thioctic acid thermal instability to form, and the attainable preparation method of relative simple, improve the heat stability of thioctic acid injection, can tolerate 115 ℃, the pressure sterilizing technique of 30 minutes, final production goes out steady quality, aseptic guarantee value is high, and safety is better than other similar thioctic acid injections.
Summary of the invention
Main purpose of the present invention is to overcome the weak point of thioctic acid, provides a kind of sterility assurance level high, stay-in-grade thioctic acid injection.The present invention also provides prescription and its preparation process of this injection, and this simple process is efficient, be easy to large-scale production.
The objective of the invention is to realize in the following manner:
A kind of injection of the thioctic acid for intravenously administrable is characterized in that the raw material prescription of every 1000ml injection is: thioctic acid 25g, and cosolvent 7.5-12.5g, all the other are water for injection.
The raw material prescription of preferred every 1000ml injection is: thioctic acid 25g, and cosolvent 8.75-10g, all the other are water for injection.
Most preferably the raw material prescription of every 1000ml injection is: thioctic acid 25g, and cosolvent 8.75g, all the other are water for injection.
Above-mentioned preferred co-solvents is meglumine.
The preparation method of thioctic acid injection of the present invention comprises the steps:
Thioctic acid is joined in the 90-96% of water for injection cumulative volume, stir, add meglumine in continuing whipping process, to the solution clarification, add the active carbon (being to add the 0.05-0.06g active carbon in every 100ml solution) of overall solution volume 0.05-0.06%, stir 20-25 minute, filtering decarbonization, add remaining water for injection, filters, 115 ℃ of pressure sterilizing 30min, obtain.
The described filtering decarbonization of the method can adopt 0.80 μ m microporous filter membrane.Adopt 0.22 μ m filtering with microporous membrane described adding after remaining water for injection.
Above-mentioned cosolvent meglumine is applied in product of the present invention, can effectively increase the dissolubility of thioctic acid, uses meglumine hydrotropy and scalable pH value of solution to certain limit, has also obtained unexpectedly the effect that improves thioctic acid injection heat stability.The preparation technology's equipment needed thereby the present invention relates to is injection manufacturer basic equipment, simple process.
Percentage composition of the present invention is weight percentage, and equal commercially available the obtaining of thioctic acid used and meglumine.
Meglumine (N-METHYL-ALPHA-L-GLUCOSAMINE) be methylamine and glucose under raney ni catalysis, react and organic base.Having basic group in the meglumine molecule, is a kind of safe, nontoxic free alkali compounds.The present invention is when using the meglumine hydrotropy, unexpected discovery meglumine is under certain pH conditions, the non-metal salt compound stability that thioctic acid and meglumine form increases significantly, and can tolerate the pressure sterilizing of 115 ℃, makes thioctic acid injection terminal sterilization become possibility.
Below, with regard to the process of groping of thinking of the present invention and cosolvent kind, pH scope etc., briefly be described.
One, the screening of additives kind
1, the screening of inorganic base
The official preparation specification of thioctic acid injection is 0.3g:12ml, in 12ml thioctic acid injection, contains the 0.3g thioctic acid.Under normal condition, the dissolubility of thioctic acid far can not reach this concentration requirement.Therefore at first the not good characteristics for the thioctic acid water solublity, in order to make it to become preparation, select inorganic base salify with it, increases its water-soluble, carries out screening test.Investigate respectively highly basic sodium hydroxide, inorganic weak bases sodium carbonate, sodium bicarbonate, sodium acetate, sodium citrate and thioctic acid compatibility, investigated dissolubility and stability.The experimental result summary is in Table 1.
Table 1 inorganic base compatibility the selection result
Figure BDA00001685360900031
Figure BDA00001685360900041
Result is visible, and inorganic strong alkali, as sodium hydroxide has larger destruction to thioctic acid, causes content to descend serious, impurity also increases greatly, and weak sodium bicarbonate and the sodium citrate of alkalescence can't play enough hydrotropy effects, thioctic acid can not dissolve fully.Although the moderate sodium acetate of alkalescence, sodium carbonate can hydrotropies, after 115 ℃ of 30min sterilizings, the content of product descends, and impurity exceeds standard (the standard limit is 1%), therefore do not have qualified inorganic base to meet desired requirement.
2, the screening of organic base
Select organic base and thioctic acid salify, increase its water-soluble, carry out screening test.Manufacture experimently a plurality of schemes, respectively ethylenediamine, triethylamine, meglumine, guanidine carbonate and diisopropylamine are investigated, after lot of experiments, find that meglumine has unexpected effect to thioctic acid stable, part experiment summary is in Table 2.
Table 2 organic base compatibility the selection result
Figure BDA00001685360900042
Figure BDA00001685360900051
Result of the test shows, uses organic base as cosolvent, and the stability of thioctic acid is improved, and the effect of meglumine is particularly outstanding, and product is after the pressure sterilizing of 115 ℃ of 30min, and the testing result of content and impurity is all up to specification.
Two, the screening of best pH scope
By a large amount of cosolvent screening experiment, optimizing meglumine is best cosolvent, and it had both had the hydrotropy effect, increased in addition the effect of stability.In order to obtain the pH scope of the optimal consumption of meglumine and this case the best, further to manufacture experimently a plurality of schemes and screened, the part test result is sketched in Table 3.
Table 3 additives consumption, optimum pH scope the selection result
Figure BDA00001685360900052
Figure BDA00001685360900061
Result of the test shows, meglumine is applied in sulfur digoxin injection liquid, can effectively increase the dissolubility of thioctic acid, particularly in scheme 2,3,4, in every 1000ml injection, contain thioctic acid 25g, cosolvent 7.5-10g, all the other are water for injection, injection pH value scope, at 8.0-8.25, can obtain the better thermal stability result of thioctic acid injection, and wherein optimal case is to contain thioctic acid 25g in every 1000ml injection, cosolvent 8.75g, all the other are water for injection.
The specific embodiment
By embodiments of the invention given below, further set forth content of the present invention, but the present invention is not subject to the restriction of embodiment.
Embodiment 1
Prescription (1000 preparation units):
Thioctic acid 300g
Meglumine 90g
Water for injection adds to 12000ml
Preparation technology: thioctic acid is joined in water for injection 11500ml, continue to add meglumine in whipping process, after clarifying to solution, pH value is 8.02, adds the active carbon of 6g, stirs 20 minutes, with the de-charcoal of 0.80 μ m filtering with microporous membrane, inject water to 12000ml, 0.22 μ m filtering with microporous membrane, embedding, 115 ℃ of pressure sterilizing 30min, obtain.
Embodiment 2
Prescription (1000 preparation units):
Thioctic acid 300g
Meglumine 105g
Water for injection adds to 12000ml
Preparation technology: thioctic acid is joined in water for injection 11000ml, continue to add meglumine in whipping process, after clarifying to solution, pH value is 8.13, adds the active carbon of 5.5g, stirs 20 minutes, with the de-charcoal of 0.80 μ m filtering with microporous membrane, inject water to 12000ml, 0.22 μ m filtering with microporous membrane, embedding, 115 ℃ of pressure sterilizing 30min, obtain.
Embodiment 3
Prescription (1000 preparation units):
Thioctic acid 300g
Meglumine 120g
Water for injection adds to 12000ml
Preparation technology: thioctic acid is joined in water for injection 11500ml, continue to add meglumine in whipping process, after clarifying to solution, pH value is 8.22, adds the active carbon of 6g, stirs 20 minutes, with the de-charcoal of 0.80 μ m filtering with microporous membrane, inject water to 12000ml, 0.22 μ m filtering with microporous membrane, embedding, 115 ℃ of pressure sterilizing 30min, obtain.
Embodiment 4
Prescription (1000 preparation units):
Thioctic acid 300g
Meglumine 150g
Water for injection adds to 12000ml
Preparation technology: thioctic acid is joined in water for injection 11500ml, continue to add meglumine in whipping process, after clarifying to solution, pH value is 8.43, adds the active carbon of 6g, stirs 25 minutes, with the de-charcoal of 0.80 μ m filtering with microporous membrane, inject water to 12000ml, 0.22 μ m filtering with microporous membrane, embedding, 115 ℃ of pressure sterilizing 30min, obtain.
Adopt the formulation and technology of technical scheme embodiment 1-4 of the present invention, the product of preparation, after 115 ℃ of 30min pressure sterilizings, every quality index is all up to specification, and the import that quality goes out with the sterile production explained hereafter contrasts thioctic acid injection (power difficult to understand
Figure BDA00001685360900071
german History reaches the large pharmaceutical factory of moral lot number 90629) similar, but aseptic assurance ability greatly improves.Measurement result is in Table 4 in detail.
Each embodiment of table 4 prepares the quality investigation result of sample
Figure BDA00001685360900081
Annotate: the present invention's " visible foreign matters ", " particulate matter ", " solution colour ", " pH ", " pyrogen " and " aseptic " assay method adopt " method mensuration in two appendix of Chinese pharmacopoeia version in 2010, " content " and " impurity " employing thioctic acid injection quality standard (standard No.: YBH39222005) measure under the continuous item.
Embodiment 5
According to " two appendix XIX C stability test guidelines of Chinese pharmacopoeia version in 2010 make sample to the embodiment 2 of optimum combination and carry out the stability test investigation:
Accelerated test: by lot number 100704 samples, be placed in the climatic chamber of 40 ℃ of temperature, relative humidity 75%, place 6 months, during respectively at the 1st, 2,3,6 months, sampling, detected according to the study on the stability project, and compared with the data of 0 month.
Long term test: by lot number 100704 samples, be placed under the condition of 25 ℃ of temperature, relative humidity 60% and place, during respectively at the 6th, 12,18 months, sampling, detected according to the investigation project, and compared with the data of 0 month.Stability test the results are shown in Table 5.
The stability test result shows, thioctic acid injection accelerated test June and long term test are after 24 months, and every quality is all up to specification, and thioctic acid injection prepared by technical solution of the present invention is stable and controllable for quality.
Table 5 thioctic acid injection study on the stability result of the test
Figure BDA00001685360900091

Claims (6)

1. the injection of the thioctic acid for intravenously administrable is characterized in that the prescription of every 1000ml injection is: thioctic acid 25g, and cosolvent 7.5-12.5g, all the other are water for injection; Described cosolvent is meglumine.
2. the injection of the thioctic acid for intravenously administrable according to claim 1 is characterized in that the prescription of every 1000ml injection is: thioctic acid 25g, and cosolvent 8.75-10g, all the other are water for injection.
3. thioctic acid injection according to claim 2 is characterized in that the prescription of every 1000ml injection is: thioctic acid 25g, and cosolvent 8.75g, all the other are water for injection.
4. the preparation method of a thioctic acid injection claimed in claim 1, is characterized in that the method comprises the steps:
Thioctic acid is joined in the 90-96% of water for injection cumulative volume, stir, add meglumine in continuing whipping process, to the solution clarification, add overall solution volume 0.05-0.06%(g/ml) active carbon, stir 20-25 minute, filtering decarbonization, add remaining water for injection, filters, 115 ℃ of pressure sterilizing 30min, obtain.
5. the preparation method of thioctic acid injection according to claim 4, is characterized in that the described filtering decarbonization of the method adopts 0.80 μ m filtering with microporous membrane.
6. the preparation method of thioctic acid injection according to claim 4, adopt 0.22 μ m filtering with microporous membrane after it is characterized in that the method is described and adding remaining water for injection.
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CN105616343A (en) * 2014-11-04 2016-06-01 蓬莱诺康药业有限公司 Lipoic acid injection liquid and preparation method thereof
CN105125480B (en) * 2015-08-14 2018-04-13 南京海融制药有限公司 A kind of liquid preparation of lipoic acid and preparation method thereof
CN105342998A (en) * 2015-12-15 2016-02-24 山东齐都药业有限公司 Lipoic acid transfusion preparation and preparing method thereof

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CN101820875A (en) * 2007-04-18 2010-09-01 基石医药公司 Contain the pharmaceutical preparation of lipoic acid derivatives

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Publication number Priority date Publication date Assignee Title
CN101820875A (en) * 2007-04-18 2010-09-01 基石医药公司 Contain the pharmaceutical preparation of lipoic acid derivatives

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
Antioxidant properties of alpha-lipoic acid: effects on red blood membrane permeability and adaptation of isolated rat heart to reversible ischemia;S. Ghibu etal;《Mol Cell Biochem》;20081007(第320期);第141–148页 *
S. Ghibu etal.Antioxidant properties of alpha-lipoic acid: effects on red blood membrane permeability and adaptation of isolated rat heart to reversible ischemia.《Mol Cell Biochem》.2008,(第320期),第141–148页.

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