CN102653010B - Drilling positioning device and drilling positioning method for gas inlet flange of three-mold exhaust manifold - Google Patents
Drilling positioning device and drilling positioning method for gas inlet flange of three-mold exhaust manifold Download PDFInfo
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- CN102653010B CN102653010B CN201210114389.3A CN201210114389A CN102653010B CN 102653010 B CN102653010 B CN 102653010B CN 201210114389 A CN201210114389 A CN 201210114389A CN 102653010 B CN102653010 B CN 102653010B
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- exhaust manifold
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- inlet flange
- air admission
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Abstract
The invention discloses a drilling positioning device and a drilling positioning method for a gas inlet flange of a three-mold exhaust manifold. The drilling positioning device comprises a clamp body, a drilling mold hole, a plurality of drilling positioning molds and at least two sets of workpiece clamping mechanisms are arranged on a top plate of the clamp body, and a positioning plane for positioning the reference plane of the exhaust manifold is arranged on a drilling mold plate. The drilling positioning method is as follows: three gas inlet holes of the exhaust manifold are taken as positioning reference, and the three gas inlet holes adopt two-point positioning.. According to the drilling positing device and the drilling positioning method, disclosed by the invention, precise positioning of the gas inlet flange of the exhaust manifold can be realized, drilling quality can be reliably ensured, large-scale production of drilling processing of the gas inlet flanges of the various exhaust manifolds can be realized by the relatively simple positioning device. The drilling positioning device has the advantages of simple structure, low price, convenience in operation and the like.
Description
Technical field
The invention belongs to automobile engine production technical field, particularly a kind of triplet exhaust manifold inlet flange drilling-hole positioning device and drilling and positioning method.
Background technology
Exhaust manifold is the important supporting component of automobile engine exhaust system, its structure has the air inlet air flue corresponding with automobile engine cylinder exhaust outlet usually, its air inlet position is provided with inlet flange, and each inlet flange is connected with engine cylinder-body by connecting bolt; Gas outlet is connected with booster by flange of giving vent to anger, the external exhaust main of booster.The major function of this gas extraction system requires it is with exhaust resistance little as far as possible and noise, is discharged in air by waste gas in cylinder by exhaust manifold, exhaust main, catalyst, silencer.Therefore, except requiring that the exhaust passage of exhaust manifold inside has except higher body precision, the quality that exhaust manifold is connected with engine can affect performance and the exhaust emission standard of engine too.And, automobile engine is generally multi-cylinder parallel, namely its exhaust manifold has multiple inlet flange cylinder steam vent each with engine is corresponding respectively and be communicated with, and the accuracy that exhaust manifold exhaust passage is communicated with cylinder steam vent depends on the Working position precision of connecting through hole on exhaust manifold inlet flange completely, on supply and exhaust gas manifold inlet flange, the locating and machining of connecting through hole brings sizable difficulty thus.The processing positioning method that described connecting through hole is traditional, is typically employed in the mode that platform is rule, then holes one by one on drilling machine.This processing positioning method not only inefficiency, cannot adapt to the needs of exhaust manifold large-scale industrial production, and bore position precision is often difficult to because drill bit swings ensure, error is large, and qualification rate is low.At present, though have high efficiency Digit Control Machine Tool or machining center, not only self is expensive for this kind of process equipment, and must configuration rates at the import laser scanning device of tens0000 yuan, cause increasing of processing cost.
Summary of the invention
The object of this invention is to provide a kind of large-scale production being applicable to various exhaust manifold inlet flange Drilling operation, registration, drilling quality is reliable, and production efficiency is high, and structure is simple, cheap triplet exhaust manifold inlet flange drilling-hole positioning device.
Another object of the present invention is to provide a kind of method carrying out exhaust manifold inlet flange boring location on various drilling processing machine tool.
Realizing the technical scheme that object of the present invention takes is: a kind of triplet exhaust manifold inlet flange drilling-hole positioning device, there is a clamp body, the bushing plate of clamp body is arranged drill jig hole, multiple boring positioning clamping fixture and at least 2 cover workpiece clamping mechanism, bushing plate is arranged the plane of orientation being used for exhaust manifold datum level location, described positioning clamping fixture has the core carcass of a T-shaped, the top of this core carcass is set with gland by centre bolt, between described gland and core carcass, holddown spring is set, the sidepiece of described core carcass is provided with limit sliding chutes, the sidepiece of gland arranges the position-limitting pin coordinated with described limit sliding chutes, the bottom of described core carcass is provided with locating detent, described locating detent installs with the through hole that described bushing plate is arranged and is connected, described workpiece clamping mechanism is by clamping fluid cylinder and briquetting forms, wherein, clamping fluid cylinder is connected with the bushing plate of clamp body by connecting pedestal, briquetting is arranged on the telescopic end of clamping fluid cylinder by connecting support plate, described boring positioning clamping fixture is separately positioned on the position corresponding with the air flue air admission hole of exhaust manifold two ends and centre, wherein the locating detent Y-coordinate of the positioning clamping fixture at two ends is axially arranged, the locating detent coordinate X axis of middle positioning clamping fixture is arranged.
The quantity of described boring positioning clamping fixture is 3.
The arranged outside inclined-plane of described locating detent.
A kind of exhaust manifold inlet flange drilling and positioning method, be with 3 of exhaust manifold air admission holes for positioning datum, described 3 air admission holes all adopt two-point locating.
In 3 air admission holes of described positioning datum, the anchor point of 2 air admission holes is positioned on the Y-coordinate axle of exhaust manifold, and the anchor point of another air admission hole is positioned on the X-coordinate axle of exhaust manifold.
In 3 air admission holes of described positioning datum, two air admission holes are positioned at the end positions of exhaust manifold, and an air admission hole is positioned at the centre position of exhaust manifold.
3 air admission holes of described positioning datum all adopt described positioning clamping fixture to position.
Triplet exhaust manifold inlet flange drilling-hole positioning device of the present invention and boring method; with two of an exhaust manifold two ends air admission holes and centre air admission hole for positioning datum; the accurate location of exhaust manifold inlet flange can be realized; reliably ensure drilling quality, and realize the large-scale production of various exhaust manifold inlet flange Drilling operation with comparatively simple positioner.Compared with prior art, the advantages such as it is simple that drilling-hole positioning device of the present invention has structure, cheap, easy to operate.This positioner and boring method are specially adapted to the Drilling operation of four/six cylinder engine circular air flue exhaust manifold inlet flange.
Accompanying drawing explanation
Fig. 1 is the structural representation of triplet exhaust manifold inlet flange drilling-hole positioning device in the present invention;
Fig. 2 is the structural representation of positioning clamping fixture in Fig. 1;
Fig. 3 is the structural representation of triplet exhaust manifold in the present invention.
Detailed description of the invention
Referring to Fig. 1, Fig. 2, triplet exhaust manifold inlet flange drilling-hole positioning device of the present invention, has a clamp body 1.According to the project organization of exhaust manifold, clamp body 1 is provided with the drill jig hole 3 corresponding with inlet flange connecting through hole on bushing plate 2.The bushing plate 2 of clamp body 1 is provided with 3 boring positioning clamping fixtures 4 and workpiece clamping mechanism, wherein 3 positioning clamping fixtures 4 are separately positioned on the position corresponding with the air flue air inlet of exhaust manifold two ends and centre, wherein the locating detent Y-axis of the positioning clamping fixture at two ends is arranged, the locating detent X axis of middle positioning clamping fixture is arranged, and is respectively used to X axis location and the Y-axis location of exhaust manifold air inlet.The plane of orientation 2-1 that the upper surface of bushing plate 2 is located as exhaust manifold datum level, for exhaust manifold positioning reference plane---the Z-axis direction location of inlet flange end face.
Described positioning clamping fixture 4 has the core carcass 11 of a T-shaped, and the top of this core carcass 11 is set with gland 12 by centre bolt 10, and core carcass 11 and gland 12 are slidably matched, and arrange holddown spring 13 between gland 12 and core carcass 11.The sidepiece of gland 12 arranges position-limitting pin 15, and the sidepiece of described core carcass 11 is provided with the limit sliding chutes 14 coordinated with described position-limitting pin 15, to prevent the rotation of core carcass 11.The bottom of core carcass 11 is provided with two-point locating pawl 9, the bushing plate 2 installing positioning clamping fixture 4 in correspondence is respectively arranged with 3 through holes, described locating detent installs with the through hole that described bushing plate is arranged and is connected, like this, by bolt 10, described positioning clamping fixture 4 is fixedly mounted on bushing plate 2, and makes described core carcass 11 be in elastic compression state all the time.Described workpiece clamping mechanism is by clamping fluid cylinder 7 and briquetting 5 forms, wherein, clamping fluid cylinder 7 is connected with the bushing plate of clamp body 1 by connecting pedestal 6, briquetting 5 is arranged on the telescopic end of clamping fluid cylinder 7 by connecting support plate 8, when carrying out inlet flange boring, by briquetting 5, exhaust manifold to be drilled can be pressed on clamp body 1.The arranged outside inclined-plane of described locating detent 9.To be easy to enter exhaust manifold air inlet, and closely cooperate with exhaust manifold air inlet under the pressure of described Compress Spring 13.Exhaust manifold inlet flange drilling-hole positioning device of the present invention is specially adapted to 4 cylinders or 6 Cylinder engine air flues are the Set and Positioning that circular exhaust manifold inlet flange is holed.
Composition graphs 1, Fig. 2 are referring to Fig. 3, exhaust manifold inlet flange drilling and positioning method of the present invention, that three air admission holes all adopt 2: 19,20,22,23,18,21 to locate with two air admission holes at exhaust manifold 16 two ends and a middle air admission hole for positioning datum.Concrete grammar is: be fixed on the workbench of radial drilling machine or machining center by described clamp body 1, again exhaust manifold 16 inlet flange 17 end face hole to be drilled is adjacent to down on the plane of orientation 2-1 of described bushing plate 2, realizes the Z reference axis location of exhaust manifold 16 with this.Meanwhile, make the air admission hole at exhaust manifold 16 two ends and middle air admission hole respectively with described locating detent 9 corresponding matching, each inlet flange 17 of exhaust manifold 16 is accurately located thus.Then, start described clamping fluid cylinder 7, by described briquetting 5, exhaust manifold 16 is compressed, described drill jig hole 3 can be utilized according to a conventional method to carry out the boring of inlet flange 17.
Claims (6)
1. a triplet exhaust manifold inlet flange drilling-hole positioning device, there is a clamp body, the bushing plate of clamp body is arranged multiple drill jig hole and 3 boring positioning clamping fixtures, bushing plate is arranged the plane of orientation being used for exhaust manifold datum level location, it is characterized in that: described drilling-hole positioning device has at least 2 cover workpiece clamping mechanism, described boring positioning clamping fixture has the core carcass of a T-shaped, the top of this core carcass is set with gland by centre bolt, between described gland and core carcass, holddown spring is set, the sidepiece of described core carcass is provided with limit sliding chutes, the sidepiece of gland arranges the position-limitting pin coordinated with described limit sliding chutes, the bottom of described core carcass is provided with locating detent, described locating detent installs with the through hole that described bushing plate is arranged and is connected, described boring positioning clamping fixture is separately positioned on the position corresponding with the air flue air admission hole of exhaust manifold two ends and centre, wherein the locating detent Y-coordinate of the positioning clamping fixture at two ends is axially arranged, the locating detent X-coordinate of middle positioning clamping fixture is axially arranged, described workpiece clamping mechanism is by clamping fluid cylinder and briquetting forms, wherein, clamping fluid cylinder is connected with the bushing plate of clamp body by connecting pedestal, briquetting is arranged on the telescopic end of clamping fluid cylinder by connecting support plate.
2. triplet exhaust manifold inlet flange drilling-hole positioning device as claimed in claim 1, is characterized in that: the arranged outside inclined-plane of described locating detent.
3. one kind adopts the exhaust manifold inlet flange drilling and positioning method of the triplet exhaust manifold inlet flange drilling-hole positioning device described in claim 1 or 2, it is characterized in that: described drilling and positioning method is with 3 of exhaust manifold air admission holes for positioning datum, and described 3 air admission holes all adopt two-point locating.
4. exhaust manifold inlet flange drilling and positioning method as claimed in claim 3, it is characterized in that: in 3 air admission holes of described positioning datum, the anchor point of 2 air admission holes is positioned on the Y-coordinate axle of exhaust manifold, and the anchor point of another air admission hole is positioned on the X-coordinate axle of exhaust manifold.
5. exhaust manifold inlet flange drilling and positioning method as claimed in claim 4, is characterized in that: in 3 air admission holes of described positioning datum, two air admission holes are positioned at the end positions of exhaust manifold, and an air admission hole is positioned at the centre position of exhaust manifold.
6. exhaust manifold inlet flange drilling and positioning method as claimed in claim 4, is characterized in that: 3 air admission holes of described positioning datum all adopt described positioning clamping fixture to position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210114389.3A CN102653010B (en) | 2012-04-18 | 2012-04-18 | Drilling positioning device and drilling positioning method for gas inlet flange of three-mold exhaust manifold |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210114389.3A CN102653010B (en) | 2012-04-18 | 2012-04-18 | Drilling positioning device and drilling positioning method for gas inlet flange of three-mold exhaust manifold |
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| Publication Number | Publication Date |
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| CN102653010A CN102653010A (en) | 2012-09-05 |
| CN102653010B true CN102653010B (en) | 2015-04-22 |
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| CN201210114389.3A Active CN102653010B (en) | 2012-04-18 | 2012-04-18 | Drilling positioning device and drilling positioning method for gas inlet flange of three-mold exhaust manifold |
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| CN104999300A (en) * | 2015-07-13 | 2015-10-28 | 江苏南铸科技股份有限公司 | Tool fixture for drilling and tapping |
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| CN201736048U (en) * | 2010-08-17 | 2011-02-09 | 山西晋西压力容器有限责任公司 | Mould used for drill holes of brake cylinder front cover and flange plate |
| CN201744871U (en) * | 2010-05-18 | 2011-02-16 | 安徽奇祥汽车零部件有限公司 | Flange plate processing clamp |
| CN201880966U (en) * | 2010-11-11 | 2011-06-29 | 河南森茂机械有限公司 | Movable drilling jig device |
| CN202062103U (en) * | 2010-11-23 | 2011-12-07 | 河南飞龙(芜湖)汽车零部件有限公司 | Large face drilling clamp for exhaust pipe |
| CN202137614U (en) * | 2011-06-24 | 2012-02-08 | 湖北君庭汽车零部件有限公司 | Exhaust pipe hydraulic clamping device |
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Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN202174377U (en) * | 2011-05-16 | 2012-03-28 | 佛吉亚(青岛)排气系统有限公司 | Conical expandable positioning pin for positioning and welding air inlet flanges of exhaust manifolds |
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2012
- 2012-04-18 CN CN201210114389.3A patent/CN102653010B/en active Active
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| US2825249A (en) * | 1955-01-17 | 1958-03-04 | Western Electric Co | Drill jig for wave guide flanges |
| CN201744871U (en) * | 2010-05-18 | 2011-02-16 | 安徽奇祥汽车零部件有限公司 | Flange plate processing clamp |
| CN201736048U (en) * | 2010-08-17 | 2011-02-09 | 山西晋西压力容器有限责任公司 | Mould used for drill holes of brake cylinder front cover and flange plate |
| CN201880966U (en) * | 2010-11-11 | 2011-06-29 | 河南森茂机械有限公司 | Movable drilling jig device |
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| CN102653010A (en) | 2012-09-05 |
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Address after: 474500 Donghuan Road Industrial Park, Xixia County, Nanyang City, Henan Province Patentee after: Feilong Automotive Parts Co., Ltd. Address before: 474500 Donghuan Road Industrial Park, Xixia County, Nanyang City, Henan Province Patentee before: Xixia Automobile Water Pump Co., Ltd., Henan Prov. |
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