High pressure valve pocket clean-out system and its preparation method and application
Technical field
The present invention relates to a kind of non-water clean-out system and its preparation method and application, particularly high pressure valve pocket clean-out system and its preparation method and application.
Background technology
Examined workpiece penetrating fluid unnecessary on the surface removed by clean-out system.Clean-out system can be divided into aqueous cleaning agent and non-water clean-out system.
Non-water solubility scour refers to water-fast organic solvent. the non-water solubility scour that accurate industry cleaning link uses is the organic solvent such as hydro carbons (petroleum-type), hydrochloric ether, hydrofluoric ether, hydrobromic ether, alcohols, organic silicone oil, terpenes mainly.
Although the non-water solubility scour of current use is as functional in TCA clean-out system, shortcoming to be cleaned high temperature, high pressure, high sealing pipeline, valve, equipment corrosion, corrosion or to loosen, even if result of use is also very undesirable.
explanation of nouns
In the present patent application file, following term refers to:
Fu Kesi-trade(brand)name, is not used for limiting subject matter of the present invention.
The cavity of high pressure valve pocket-high-pressure valve.
Unfreezing-valve blocks rear passing through because of blocking or other reason and uses clean-out system decubation original function.
In per-cent-the present patent application file, per-cent refers to volume percent.
Summary of the invention
For above-mentioned weak point, an object of the present invention is to provide a kind of non-water clean-out system, this non-water clean-out system has high temperature not emulsification, bearing capacity is strong, good penetrability, scale removal power is strong, to features such as precious metal and alloy non-corrosivenesss, not only there is low surface tension and strong seepage force, and there is extremely strong cleaning and descaling effect and rustproof property.This product also has stronger demulsification performance simultaneously, long service life, not emulsification substantially.This product also has extremely strong antifoam performance, and can be used for the cleaning under high temperature, hyperbaric environment, cleaning performance is better than industry standard, can reach more than 95%.
Technical scheme is: a kind of non-water clean-out system, comprises following composition:
Phosphate ester hydraulic fluid;
Thanomin;
Sodium dodecylbenzene sulfonate (molecular formula C
18h
29naO
3s);
Trimethyl benzyl ammonium hydroxide (molecular formula C
10h
16n.OH, English name Benzyltrimethylammonium hydroxide);
Polyethylene Octylphenol Ether (molecular formula C
8h
17c
6h
4o (CH
2cH
2o) nH, Polyoxyethylene octylphenol ether).
As preferably, described phosphate ester hydraulic fluid is phosphoric acid ester fire resistant hydraulic oil, described Polyethylene Octylphenol Ether n=13,15,20,30,40 or 50.
As preferably, described phosphate ester hydraulic fluid content is 45-60%, thanomin 12-12 %, Sodium dodecylbenzene sulfonate 10-8 %, trimethyl benzyl ammonium hydroxide 12-12%, Polyethylene Octylphenol Ether 11-5%.In this ratio range class, clean-out system can reach good cleaning performance.
As preferably, also comprise silane ketone emulsion.Silane ketone emulsion is as brightening agent, and brightening agent makes by the work piece light after cleaning.
As preferably, described silane ketone emulsion 10-3%.
Two of object of the present invention is to provide a kind of method preparing above-mentioned non-water clean-out system.
Technical scheme is: a kind of method preparing above-mentioned non-water clean-out system, after getting phosphoric acid ester fire resistant hydraulic oil, thanomin, Sodium dodecylbenzene sulfonate, Polyethylene Octylphenol Ether mixing, adds trimethyl benzyl ammonium hydroxide while stirring.
Three of object of the present invention is to provide a kind of Application Areas of non-water clean-out system.
Technical scheme is: be a kind ofly used for upper non-water clean-out system cleaning high temperature, application that pipeline that alloy type metal pipe line that high pressure, high sealing require, valve, equipment cause because of burn into corrosion or other reason, valve are stuck.
Beneficial effect is:
The present invention is that it adopts phosphate ester hydraulic fluid as matrix, with trimethyl benzyl ammonium hydroxide as cats product, adopt Polyethylene Octylphenol Ether and Sodium dodecylbenzene sulfonate as nonionogenic tenside, adopt thanomin as expanding material, it is by namely realizing after mixture of the present invention high pressure line and the de-plugging of valve, the object of unfreezing.
Expanding material refers to by means of intermolecular linkage force, impels inconsistent two kinds of polymer scales to be combined in one, and then obtains the auxiliary agent of stable blend.
The pipeline that non-water clean-out system of the present invention causes because of burn into corrosion or other reason for the alloy type metal pipe line having high temperature, high pressure, high sealing to require, valve, equipment, valve is stuck cleans, by using this unfreezing clean-out system to make high temperature, high pressure line and valve unimpeded, flexible, reach the effect recovering to use.
Non-water clean-out system of the present invention has high temperature not emulsification, and bearing capacity is strong, good penetrability, scale removal power is strong, to features such as precious metal and alloy non-corrosivenesss, not only there is low surface tension and strong seepage force, and there is extremely strong cleaning and descaling effect and rustproof property.This product also has stronger demulsification performance simultaneously, long service life, not emulsification substantially.This product also has extremely strong antifoam performance, and can be used for the cleaning under high temperature, hyperbaric environment, cleaning performance is better than industry standard, can reach more than 95%.
Non-water clean-out system of the present invention, because of its stronger perviousness and excellent scale removal, therefore can be applicable to multiple fields such as oil, chemical industry, nuclear power, space flight.
Embodiment
Specifically the present invention is illustrated below with reference to embodiment.
Producing of embodiment 1. clean-out system 1
First get phosphoric acid ester fire resistant hydraulic oil 450L(commercially available, technical pure), thanomin 120L(is commercially available, technical pure), Sodium dodecylbenzene sulfonate 100L(is commercially available, technical pure), Polyethylene Octylphenol Ether 110L(is commercially available, technical pure) (n=13) mixing after, add trimethyl benzyl ammonium hydroxide 120L(while stirring commercially available, technical pure).
Producing of embodiment 2. clean-out system 2
First get phosphoric acid ester fire resistant hydraulic oil 450L(commercially available, technical pure), thanomin 120L(is commercially available, technical pure), Sodium dodecylbenzene sulfonate 100L(is commercially available, technical pure), Polyethylene Octylphenol Ether 110L(is commercially available, technical pure) (n=30) mixing after, add trimethyl benzyl ammonium hydroxide 120L(while stirring commercially available, technical pure).
Producing of embodiment 3. clean-out system 3
First get phosphoric acid ester fire resistant hydraulic oil 450L(commercially available, technical pure), thanomin 120L(is commercially available, technical pure), Sodium dodecylbenzene sulfonate 100L(is commercially available, technical pure), Polyethylene Octylphenol Ether 110L(is commercially available, technical pure) (n=50) mixing after, add trimethyl benzyl ammonium hydroxide 120L(while stirring commercially available, technical pure).
Producing of embodiment 4. clean-out system 4
First get phosphoric acid ester fire resistant hydraulic oil 450L(commercially available, technical pure), thanomin 120L(is commercially available, technical pure), Sodium dodecylbenzene sulfonate 100L(is commercially available, technical pure), 100L(is commercially available for silane ketone emulsion, technical pure), Polyethylene Octylphenol Ether 110L(is commercially available, technical pure) after (n=30) mixing, it is commercially available to add trimethyl benzyl ammonium hydroxide 120L(while stirring, technical pure).
Embodiment 5 clean-out system effect experimental
1, clean-out system 1-4 is respectively used to cleaning 3# drawing oil (at 70 DEG C and 80 DEG C), cleaning performance is as following table.(cleaning performance quotes GB/T2117-95, GB6368, JB4323-86).
2, clean-out system 1-4 is respectively used to cleaning FY-5 slushing oil (at 70 DEG C and 80 DEG C), cleaning performance is as following table.(cleaning performance quotes GB/T2117-95, GB6368, JB4323-86).
3, clean-out system 1-4 is respectively used to cleaning 40# machinery oil (at 70 DEG C and 80 DEG C), cleaning performance is as following table.(cleaning performance quotes GB/T2117-95, GB6368, JB4323-86).
4, clean-out system 1-4 is respectively used to the unfreezing of oil extraction in oil field tree liquid-operated flat valve, by instrument, non-water clean-out system is injected high pressure line and valve, can rapid permeability in high pressure line and valve, lubrication, dissolving, decontamination, emulsion resistance, thus realize de-plugging, unfreezing.Cleaning performance is as following table.(cleaning performance quotes GB/T2117-95, GB6368, JB4323-86).
5, clean-out system 1-4 is respectively used to the unfreezing of needle-valve card, by instrument, non-water clean-out system is injected high pressure line and valve, can rapid permeability in high pressure line and valve, lubrication, dissolving, decontamination, emulsion resistance, thus realize de-plugging, unfreezing.Cleaning performance is as following table (cleaning performance quotes GB/T2117-95, GB6368, JB4323-86).
In upper table, A represents best effects.