CN102643525A - Special polycarbonate light-diffusion material for outer cover of LED (light-emitting diode) lamp and preparation method for same - Google Patents

Special polycarbonate light-diffusion material for outer cover of LED (light-emitting diode) lamp and preparation method for same Download PDF

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Publication number
CN102643525A
CN102643525A CN2012100987122A CN201210098712A CN102643525A CN 102643525 A CN102643525 A CN 102643525A CN 2012100987122 A CN2012100987122 A CN 2012100987122A CN 201210098712 A CN201210098712 A CN 201210098712A CN 102643525 A CN102643525 A CN 102643525A
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China
Prior art keywords
special
outer cover
pmma
light
led lamp
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Pending
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CN2012100987122A
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Chinese (zh)
Inventor
许华
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NANJING TONGHUI NEW MATERIAL TECHNOLOGY Co Ltd
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NANJING TONGHUI NEW MATERIAL TECHNOLOGY Co Ltd
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Priority to CN2012100987122A priority Critical patent/CN102643525A/en
Publication of CN102643525A publication Critical patent/CN102643525A/en
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Abstract

The invention provides a special polycarbonate light-diffusion material for the outer cover of an LED (light-emitting diode) lamp and a preparation method for the same. The special polycarbonate light-diffusion material for the outer cover of the LED lamp comprises the following components in percentage by weight: 70-85% of PC (polycarbonate) resin, 10-20% of PMMA (polymethyl methacrylate), 1-10% of GPPS (general purpose polystyrene) and 1-5% of compatilizer. The preparation method provided by the invention comprises the following steps of: performing complex blending polymerization on the PC resin and the PMMA with the best transparency, different light refractive indexes and undefined compatibility, using necessary auxiliaries for matching with the PC resin and the PMMA, and obtaining the excellent LED light-diffusion material via a special production workshop, special equipment and a meticulous production process.

Description

Special-purpose polycarbonate photodiffusion material of LED lamp outer cover and preparation method thereof
Technical field
The invention belongs to the LED field, particularly a kind of LED lamp outer cover is with photodiffusion material and preparation method thereof.
Background technology
The LED lamp of power saving environmental protection and energy saving, energy-conservation about 40%, but and environmental protection recycle.This is pursuing a high-tech project with demand in the whole world just always, estimates soon in the future, will replace existing general lighting and get into huge numbers of families, for the mankind benefit.
Led technology is broken through, in generally using, during wherein heat dissipation base part material is is also just progressively researched and developed, tried out.LED light is strong, dazzling, luminous energy is very high.How to make LED light become bright and soft, and light loss is again little, this is that industry is paid close attention to always.Briefly: how penetrate local cover the last layer not only light harvesting but also the structural film layer that can spread at LED light; The material of this layer structural film layer must light weight, heat-resisting, light transmission good, can play diffusion especially.Existing thin-film material, its effect is unsatisfactory.
Summary of the invention
For addressing the above problem, the invention provides the special-purpose polycarbonate photodiffusion material of a kind of LED lamp outer cover, it comprises: PC resin, PMMA; GPPS and compatilizer, wherein, each weight percentages of components is: PC resin: 70 ~ 85%; PMMA:10 ~ 20%, GPPS:1 ~ 10%, compatilizer: 1 ~ 5%.The present invention utilizes two kinds of transparencies best; But indefinite PC resin of optical refractive index difference and consistency and PMMA carry out complicated blending polymerization; Be equipped with necessary auxiliary agent,, obtain excellent LED light diffusion material through special equipment of special production plant and careful production technique.
Preferably, it also comprises white dyes: 1 ~ 3%.
Preferably, said PC resin transparent rate is greater than 90%, refractive index 1-1.5, density 7-9g/cm3.
Preferably, said PMMA density is 1-1.5g/cm3, and transmittance is greater than 91%, refractive index 1.3-1.6.
Preferably, said GPPS density is 1-1.2g/cm3, and transmittance is greater than 90%, refractive index 1.4-1.8.
Preferably, said compatilizer is POE-g-MAH.
The present invention also provides the special-purpose polycarbonate photodiffusion material of a kind of LED lamp outer cover preparation method, and it comprises the steps:
A. PMMA, GPPS are become the fine powder body through the pulverizing mill fine grinding;
B. with macromolecule material: PC resin, PMMA powder, GPPS fine powder body, compatilizer etc. all drop into impeller to carry out, and takes out naturally cooling, subsequent use;
C. the above-mentioned material input dual-screw-stem machine of having mixed is made material.
Preferably, in above-mentioned b step, also comprise white dyes in the above-mentioned macromolecule material.
Preferably, in above-mentioned b step, in impeller, stirred 5-20 minute.
Description of drawings
Do not have.
Embodiment
The invention provides the special-purpose polycarbonate photodiffusion material of a kind of LED lamp outer cover, it comprises: PC resin, PMMA; GPPS and compatilizer; Wherein, each weight percentages of components is: the PC resin: 70 ~ 85%, and PMMA (polymethyl benzene propylene carbonic acid vinegar): 10 ~ 20%; GPPS (gathering ethylbenzene): 1 ~ 10%, compatilizer: 1 ~ 5%.The present invention utilizes two kinds of transparencies best; But indefinite PC resin of optical refractive index difference and consistency and PMMA carry out complicated blending polymerization; Be equipped with necessary auxiliary agent,, obtain excellent LED light diffusion material through special equipment of special production plant and careful production technique.By macromolecular material blending polymerization, the high molecular chemical reaction effect of performance more than two kinds; Especially play the transparent optical effect; Technology through trickle complicacy generates new a kind of macromolecular material; Thereby produce a little light many times refraction and penetrate, take place with illumination jaw territory in obtain not only soft but also become clear, the not only energy-conservation but also reproducible effect of environmental protection.
The present invention is preferred, also comprises white dyes in the above-mentioned materials: 1 ~ 3%.
Preferably, PC resin transparent rate is greater than 90%, refractive index 1-1.5, density 7-9g/cm 3
Preferably, PMMA density is 1-1.5g/cm 3, transmittance is greater than 91%, refractive index 1.3-1.6.
Preferably, GPPS density is 1-1.2g/cm 3, transmittance is greater than 90%, refractive index 1.4-1.8.
Preferably, compatilizer is POE-g-MAH.
The present invention also provides the special-purpose polycarbonate photodiffusion material of a kind of LED lamp outer cover preparation method, and it comprises the steps:
A. PMMA, GPPS are become the fine powder body through the pulverizing mill fine grinding;
B. with macromolecule material: PC resin, PMMA powder, GPPS fine powder body, compatilizer etc. all drop into impeller to carry out, and takes out naturally cooling, subsequent use;
C. the above-mentioned material input dual-screw-stem machine of having mixed is made material.
Preferably, in above-mentioned b step, also comprise white dyes in the above-mentioned macromolecule material.
Preferably, in above-mentioned b step, in impeller, stirred 5-20 minute.
Among this preparation method, for making GPPS, PMMA can be evenly distributed in effectively among the main resin PC, make the every nook and cranny all have the miniature quality of PCMA, GDPS existence, to these two kinds of resins be become the impalpable powder body through the pulverizing mill fine grinding.

Claims (8)

1. the special-purpose polycarbonate photodiffusion material of a LED lamp outer cover, it comprises: the PC resin, PMMA, GPPS and compatilizer is characterized in that, each weight percentages of components is: the PC resin: 70 ~ 85%, PMMA:10 ~ 20%, GPPS:1 ~ 10%, compatilizer: 1 ~ 5%.
2. the special-purpose polycarbonate photodiffusion material of LED lamp outer cover as claimed in claim 1 is characterized in that it also comprises white dyes: 1 ~ 3%
The special-purpose polycarbonate photodiffusion material of LED lamp outer cover as claimed in claim 1 is characterized in that, said PC resin transparent rate is greater than 90%, refractive index 1-1.5, density 7-9g/cm 3
3. the special-purpose polycarbonate photodiffusion material of LED lamp outer cover as claimed in claim 1 is characterized in that said PMMA density is 1-1.5g/cm 3, transmittance is greater than 91%, refractive index 1.3-1.6.
4. the special-purpose polycarbonate photodiffusion material of LED lamp outer cover as claimed in claim 1 is characterized in that said GPPS density is 1-1.2g/cm 3, transmittance is greater than 90%, refractive index 1.4-1.8.
5. the special-purpose polycarbonate photodiffusion material of LED lamp outer cover as claimed in claim 1 is characterized in that said compatilizer is POE-g-MAH.
6. the special-purpose polycarbonate photodiffusion material of LED lamp outer cover preparation method, it comprises the steps:
A. PMMA, GPPS are become the fine powder body through the pulverizing mill fine grinding;
B. with macromolecule material: PC resin, PMMA powder, GPPS fine powder body, compatilizer etc. all drop into impeller to carry out, and takes out naturally cooling, subsequent use;
C. the above-mentioned material input dual-screw-stem machine of having mixed is made material.
7. preparation method as claimed in claim 7 is characterized in that, in above-mentioned b step, also comprises white dyes in the above-mentioned macromolecule material.
8. preparation method as claimed in claim 7 is characterized in that, in above-mentioned b step, in impeller, stirs 5-20 minute.
CN2012100987122A 2012-04-06 2012-04-06 Special polycarbonate light-diffusion material for outer cover of LED (light-emitting diode) lamp and preparation method for same Pending CN102643525A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012100987122A CN102643525A (en) 2012-04-06 2012-04-06 Special polycarbonate light-diffusion material for outer cover of LED (light-emitting diode) lamp and preparation method for same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012100987122A CN102643525A (en) 2012-04-06 2012-04-06 Special polycarbonate light-diffusion material for outer cover of LED (light-emitting diode) lamp and preparation method for same

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CN102643525A true CN102643525A (en) 2012-08-22

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104650567A (en) * 2015-02-12 2015-05-27 杭州奥普卫厨科技有限公司 High-performance photo-diffusive PC raw material
CN108485099A (en) * 2018-05-10 2018-09-04 中山市华洋塑胶颜料有限公司 The novel translucent materials of PCP
CN109370021A (en) * 2018-08-03 2019-02-22 深圳市名家汇科技股份有限公司 A kind of Grille lamp lampshade composite material and preparation method
CN109880337A (en) * 2019-02-25 2019-06-14 宁波公牛精密制造有限公司 The spray painting polycarbonate compositions and preparation method thereof that high efficiente callback recycles

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101171304A (en) * 2005-03-03 2008-04-30 拜尔材料科学股份公司 Light-scattering shaped articles of high light transmission and their use in flat screens
CN201844228U (en) * 2010-08-05 2011-05-25 广东昭信灯具有限公司 LED lamp
CN102134383A (en) * 2011-01-28 2011-07-27 暨南大学 Light scattering polycarbonate composition for light emitting diode (LED) lighting and use thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101171304A (en) * 2005-03-03 2008-04-30 拜尔材料科学股份公司 Light-scattering shaped articles of high light transmission and their use in flat screens
CN201844228U (en) * 2010-08-05 2011-05-25 广东昭信灯具有限公司 LED lamp
CN102134383A (en) * 2011-01-28 2011-07-27 暨南大学 Light scattering polycarbonate composition for light emitting diode (LED) lighting and use thereof

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
杨华军等: "LED照明用聚碳酸酯基光散射材料的研究", 《工程塑料应用》 *

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104650567A (en) * 2015-02-12 2015-05-27 杭州奥普卫厨科技有限公司 High-performance photo-diffusive PC raw material
CN108485099A (en) * 2018-05-10 2018-09-04 中山市华洋塑胶颜料有限公司 The novel translucent materials of PCP
CN109370021A (en) * 2018-08-03 2019-02-22 深圳市名家汇科技股份有限公司 A kind of Grille lamp lampshade composite material and preparation method
CN109880337A (en) * 2019-02-25 2019-06-14 宁波公牛精密制造有限公司 The spray painting polycarbonate compositions and preparation method thereof that high efficiente callback recycles

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Application publication date: 20120822