Background technology
In Product Assembly process, all need to tighten screw, plain washer, spring washer assembly with instruments such as screwdriver, Allen wrenches.The position that unit is installed in Product Assembly process is different, the instrument such as screwdriver, Allen wrench all can not be installed in screw by screw, plain washer, spring washer assembly by Hen easily smoothly, and accidentally screw, plain washer and spring washer can be dropped in product in assembling process, sometimes in order to find one, drop to screw in product, plain washer or spring washer, just will can search out with several hours or several days time.Have a strong impact on like this cycle of product development, to product, brought very large hidden danger.
Product final assemble operating personnel have also taked a lot of measures to prevent that screw, plain washer, spring pad from dropping in product in assembling process, but effect is all not obvious.On domestic market, do not have suitable instrument to adopt yet.So the problem that solution screw, plain washer, spring pad drop on product is extremely urgent.
So need improve Product Assembly instrument, carry out the instruments such as alternate screwdriver, Allen wrench with a kind of new screw anti-drop device, to meet the needs of general assembly operating personnel in assembling.
Do not find at present explanation or the report of technology similar to the present invention, not yet collect both at home and abroad similarly data yet.
Summary of the invention
The technical problem to be solved in the present invention is: for tighten the deficiency of the instrument existence of screw, plain washer, spring washer assembly with instruments such as screwdriver, Allen wrenches in Product Assembly process, provide a kind of screw anti-drop device.
Technical scheme of the present invention is: a kind of screw secure mounting arrangements, is characterized in that: this device comprises long bolt, loop bar, swivel nut, plectane, spring, hexagonal bar, and wherein, the front end of described loop bar has a breach, for holding part to be installed; Swivel nut installs in loop bar, and the end face at swivel nut and loop bar after installing welds; Plectane is arranged on hexagonal bar by screw, and forms hexagonal bar assembly together with hexagonal bar; Spring fitting is in loop bar, its one end is resisted against on the ladder in loop bar, the other end contacts with plectane, long bolt is from one section of screw-in of loop bar, along with long bolt moves, the head of long bolt withstands plectane, makes hexagonal bar produce displacement, plectane Compress Spring, the head of realizing hexagonal bar enters part to be installed.Wherein, loop bar (2) adopted nitrogen treatment before fine finishining, loop bar case hardness after processing reaches RC50, it is 40Cr structural carbon steel that long bolt (1) adopts the trade mark, swivel nut (3) adopts the high 1Cr18Ni9Ti titaniferous stainless steel of corrosion resistance, guarantees that swivel nut (3) and long bolt (1) do not kill in rotation process.
Institute the invention has the beneficial effects as follows: stating long bolt has different lengths to regulate according to actual conditions, and accurately locates fast.Described hexagonal bar, can move up and down, and can guarantee and screw head inner hexagonal hole exact connect ion, while rotating long bolt again after connection, screw, plain washer, spring washer assembly accurately can be quickly installed in screw.
The specific embodiment
Below in conjunction with accompanying drawing 1-4, technical scheme of the present invention is further described, wherein:
As shown in Figure 1, a kind of screw anti-drop device, this device comprises long bolt 1, loop bar 2, swivel nut 3, plectane 4, spring 5, hexagonal bar 6, wherein, the front end of described loop bar 2 has a breach, for holding part to be installed; Swivel nut 3 installs in loop bar 2, and the end face at swivel nut 3 and loop bar 2 after installing welds; Plectane 4 is arranged on hexagonal bar 6 by screw, and forms hexagonal bar assembly together with hexagonal bar; Spring 5 is arranged in loop bar 2, its one end is resisted against on the ladder in loop bar 2, the other end contacts with plectane 4, long bolt 1 is from one section of screw-in of loop bar 2, along with long bolt 1 moves, the head of long bolt 1 withstands plectane 4, makes hexagonal bar 6 produce displacement, plectane 4 Compress Springs 5, the head of realizing hexagonal bar 6 enters part to be installed.
Described long bolt 1 as shown in Figure 1, the length of long bolt 1 needs to regulate according to actual conditions, length has the plurality of specifications such as 120mm, 150mm, 200mm, 250mm, and the material that screw rod 1 is selected is that the intensity trade mark high and that have enough plasticity and toughness is that 40Cr (GB702-86) carbon constructional quality steel is made.
As shown in Figure 2, loop bar 2 is axial workpieces to described loop bar 2, is a critical component in this device, is again a main stressed part, in order to guarantee the requirements such as intensity, wearability and toughness of loop bar 2.Loop bar 2 first carries out roughing by the shape requirement of drawing, in order to prevent distortion, puts allowance 1mm~2mm, then carries out modifier treatment, makes the institutional framework of material become tempered sorbite and organizes to improve the intensity of body, plasticity and toughness.After modifier treatment, then carry out semifinishing, in process, put grinding allowance 0.2mm~0.3mm, in order to improve wearability and stability, before fine finishining, adopt nitrogen treatment.Loop bar case hardness (being Rockwell hardness) after via nitride is processed reaches RC50, has very strong wearability, improves its fatigue strength (improving 25% left and right) simultaneously.Finally carry out grinding.In order to strengthen loop bar 2 intensity and wearability, concrete processing process operates by the flow process chart of Fig. 3 loop bar.
The front end of described loop bar 2 has a breach, and this breach is rectangle breach, step surface for mounting screw, plain washer, spring pad assembly and guarantee that screw, plain washer, spring pad install correctness.
Described swivel nut 3 as shown in Figure 1, it is 1Cr18Ni9Ti titaniferous stainless steel that swivel nut 3 is selected the trade mark that corrosion resistance is high, guarantee the phenomenon that swivel nut 3 and long bolt 1 can not be killed in rotation process, if the phenomenon of selecting identical 1Cr18Ni9Ti titaniferous stainless steel material swivel nut 3 and long bolt 1 can kill in rotation process.
As shown in Figure 1, select the trade mark with enough plasticity and toughness is that the carbon constructional quality steel of 45 (GB702-86) is made to described plectane 4.
Described spring 5 as shown in Figure 1, selects the board with enough plasticity and toughness to be: 65Mn/GB/T3078-1994 spring steel wire.
Described hexagonal bar 6 as shown in Figure 1, is an important part in this device, and hexagonal bar is a main stressed part, in order to guarantee the requirements such as intensity, wearability and toughness of hexagonal bar.Hexagonal bar first carries out roughing by the shape requirement of drawing, in order to prevent distortion, puts allowance 0.5mm, then carries out modifier treatment, improves intensity, plasticity and the toughness of material body.After modifier treatment, then carry out semifinishing, in process, put grinding allowance 0.1mm~0.2mm, in order to improve wearability and stability, before fine finishining, adopt nitrogen treatment.Concrete processing process operates by the flow process chart of Fig. 3 loop bar.
As shown in Figure 4, described screw anti-drop device assembling process is as follows:
1, the sunk screw of plectane 4 use M3 * 5 is arranged on hexagonal bar 6, installs the rear seccotine sealing of using, form an assembly.
2, spring 5 is arranged in loop bar 2.
3, plectane 4 and hexagonal bar 6 assemblies are placed in spring 5.
4, swivel nut 3 is installed in loop bar 2, the end face at swivel nut 3 and loop bar 2 after installing welds, and anti-drop device component assembling is complete.
Described screw anti-drop device is used operating procedure structure enlarged drawing as shown in Figure 4, and the operating procedure that soket head cap screw, φ 6 plain washers and φ 6 spring pads are installed is as follows:
1, the soket head cap screw of M6 * 20, φ 6 plain washers and φ 6 spring pads are installed to the indentation, there of loop bar 2.
2, in swivel nut long bolt 1 being screwed on anti-drop device assembly.
3, along with long bolt 1 moves, the head of long bolt 1 withstands plectane 4, makes hexagonal bar 6 produce displacement, plectane 4 Compress Springs 5, and the head of realizing hexagonal bar 6 enters in soket head cap screw.
4, soket head cap screw assembly just can not fall down like this.The screw anti-drop device that soket head cap screw assembly is housed is carried out to the installation of satellite unit.
5, the continuation of long bolt 1 rotation is arranged on soket head cap screw, plain washer and spring pad on satellite unit by hexagonal bar 6 transmitting torques.
6, after soket head cap screw, plain washer and spring pad assembly install, long bolt 1 is screwed out gradually, compressed spring 5 bounce-backs are exited the head of hexagonal bar 6 in soket head cap screw.
7, screw anti-drop device is taken out from installation site.Soket head cap screw, plain washer and spring pad fitting operation complete.
Screw anti-drop device is used in satellite unit assembling process.Solve soket head cap screw, plain washer, spring pad and dropped to the problem on satellite.With screw anti-drop device, carry out the instruments such as alternate screwdriver, Allen wrench, greatly improve the security reliability in satellite installation process, improved operating efficiency, general assembly and Denso operating personnel are quite satisfied with.