CN102636145A - Automatic detection device for roundness of end part of special steel pipe and detection method thereof - Google Patents

Automatic detection device for roundness of end part of special steel pipe and detection method thereof Download PDF

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CN102636145A
CN102636145A CN2012101035422A CN201210103542A CN102636145A CN 102636145 A CN102636145 A CN 102636145A CN 2012101035422 A CN2012101035422 A CN 2012101035422A CN 201210103542 A CN201210103542 A CN 201210103542A CN 102636145 A CN102636145 A CN 102636145A
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steel pipe
roundness
detection
detection mechanism
detection device
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CN102636145B (en
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胡德金
孙开明
裴景玉
吴考伦
许黎明
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Shanghai Jiao Tong University
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Abstract

一种特殊钢管端部圆度自动检测装置及其检测方法,包括有检测装置上下移动驱动机构、钢管角位移检测机构和钢管端部圆度检测机构,其中,检测装置上下移动驱动机构用于调整钢管角位移检测机构和钢管端部圆度检测机构在检测不同管径钢管时的位置,钢管角位移检测机构和钢管端部圆度检测机构组合对钢管在不同角位移所对应的管径进行检测,最后得到钢管端部的圆度值。本发明具有检测速度快、检测数据可靠、自动化程度高和极大地降低人员劳动强度的优点,适用于钢管,尤其是特殊钢管,的两端圆度的自动化检测。

Figure 201210103542

An automatic detection device for the roundness of the end of a special steel pipe and a detection method thereof, including a vertical movement driving mechanism of the detection device, a steel pipe angular displacement detection mechanism, and a steel pipe end roundness detection mechanism, wherein the vertical movement driving mechanism of the detection device is used to adjust The position of the steel pipe angular displacement detection mechanism and the steel pipe end roundness detection mechanism when detecting steel pipes with different diameters, the combination of the steel pipe angular displacement detection mechanism and the steel pipe end roundness detection mechanism detects the pipe diameter corresponding to the steel pipe at different angular displacements , and finally get the roundness value of the end of the steel pipe. The invention has the advantages of fast detection speed, reliable detection data, high degree of automation and greatly reduced labor intensity of personnel, and is suitable for automatic detection of roundness at both ends of steel pipes, especially special steel pipes.

Figure 201210103542

Description

一种特殊钢管端部圆度自动检测装置及其检测方法An automatic detection device and detection method for the roundness of the end of a special steel pipe

技术领域 technical field

本发明涉及一种检测装置及检测方法,具体涉及一种特殊钢管端部圆度自动检测装置及其检测方法,属于金属型材制造技术领域。The invention relates to a detection device and a detection method, in particular to an automatic detection device for the roundness of a special steel pipe end and a detection method thereof, belonging to the technical field of metal profile manufacture.

背景技术 Background technique

随着我国经济持续快速的增长,石油天然气资源在国民经济中所处的战略地位日渐突现,除了积极从国际原油市场上筹措石油天然气资源外,我国也加大了对国内石油天然气资源的开采和勘探。油气井钻杆、钻铤和套管是石油天然气钻探装备中的关键部件,钻杆和套管是一种特殊的无缝钢管。目前,钻井深度已达10000米以上,钻井时需要上百上千根钻杆、套管连接起来,连接方式都是通过螺纹进行连接,这对油气井钻杆和套管端部螺纹加工提出了极高的要求,若钻杆、套管两端不直或端部不圆,则往往使两端螺纹加工质量受到影响,从而造成连接强度受到影响。With the continuous and rapid growth of my country's economy, the strategic position of oil and natural gas resources in the national economy has become increasingly prominent. In addition to actively raising oil and natural gas resources from the international crude oil market, my country has also increased the exploitation of domestic oil and natural gas resources and exploration. Drill pipes, drill collars and casings for oil and gas wells are key components in oil and gas drilling equipment, and drill pipes and casings are special seamless steel pipes. At present, the drilling depth has reached more than 10,000 meters. When drilling, hundreds of drill pipes and casings need to be connected. The connection methods are all connected by threads. Extremely high requirements, if the two ends of the drill pipe and casing are not straight or round, the quality of thread processing at both ends will be affected, thereby affecting the connection strength.

经检索发现:薛婷、杨学友等学者在天津大学学报2003年03期上发表文章,介绍了钢管直线度测量视觉传感器的优化设计与标定,其方法是:采用分别在无缝钢管的两端1m内各布置5个激光视觉传感器,分段同时测量的方案。由半导体激光器LD发出一束光平面,与无缝钢管相截后,在钢管外圆表面形成一条椭圆弧,由CCD摄像机接收各椭圆弧的图像,经计算机实时图像处理求得各椭圆弧中心在世界坐标系中的坐标;在计算机控制下,使液压传动机构带动钢管与一端的定位开关相接触,定位开关即向计算机发出测量脉冲信号,经过1min左右的延时,待钢管稳定后,由计算机控制该端5个视觉传感器,快速采集5个光平面与钢管相截时的椭圆弧图像;尔后,计算机控制液压传动机构带动钢管移动到另一端,并采集该端5个传感器的测量信号;最后计算机对10幅图像进行处理,并经前述算法,求出钢管的直线度误差。该方法是通过CCD拍摄5个激光器发出的光平面在钢管表面形成的椭圆弧图像,然后通过图像处理分析来确定所测测量段的直线度。After retrieval, it was found that Xue Ting, Yang Xueyou and other scholars published an article in Tianjin University Journal 2003 Issue 03, introducing the optimal design and calibration of the visual sensor for steel pipe straightness measurement. 5 laser vision sensors are arranged within 1m, and the plan is to measure simultaneously in sections. A beam of light plane is emitted by the semiconductor laser LD, and after being cut off from the seamless steel pipe, an elliptical arc is formed on the outer surface of the steel pipe. The images of each elliptical arc are received by the CCD camera, and the center of each elliptical arc is obtained by real-time computer image processing. The coordinates in the world coordinate system; under the control of the computer, the hydraulic transmission mechanism drives the steel pipe to contact the positioning switch at one end, and the positioning switch sends a measurement pulse signal to the computer. After a delay of about 1min, after the steel pipe stabilizes, the computer Control the 5 visual sensors at this end to quickly collect the elliptical arc images when the 5 light planes intersect the steel pipe; then, the computer controls the hydraulic transmission mechanism to drive the steel pipe to move to the other end, and collect the measurement signals of the 5 sensors at this end; finally The computer processes 10 images and calculates the straightness error of the steel pipe through the aforementioned algorithm. In this method, the image of the elliptical arc formed by the light planes emitted by five lasers on the steel pipe surface is captured by the CCD, and then the straightness of the measured measurement section is determined through image processing and analysis.

该方法的不足是:仅提出了一种对钢管两端在静止状态下对直线度进行检测的方法,未能解决对钢管两端的圆度进行检测的问题。The disadvantage of this method is that it only proposes a method for detecting the straightness of both ends of the steel pipe in a static state, and fails to solve the problem of detecting the roundness of both ends of the steel pipe.

发明内容 Contents of the invention

本发明针对现有技术存在的不足,提供一种特殊钢管端部圆度的自动检测装置,其能够对钢管两端的圆度进行检测,同时具有高速、可靠、自动化程度高的优点,本发明还旨在提供一种利用该装置实现钢管两端圆度自动化检测的方法。Aiming at the deficiencies in the prior art, the present invention provides an automatic detection device for the roundness of the end of a special steel pipe, which can detect the roundness of both ends of the steel pipe, and has the advantages of high speed, reliability and high degree of automation. The purpose is to provide a method for realizing the automatic detection of the roundness of both ends of the steel pipe by using the device.

本发明是通过以下技术方案实现的:The present invention is achieved through the following technical solutions:

一种特殊钢管端部圆度自动检测装置,其包括检测装置立柱、定位挡块、钢管旋转驱动轮、第一悬挂轮、悬挂板、第二悬挂轮、钢丝绳、平衡重块、检测装置上下移动驱动机构、钢管角位移检测机构和钢管端部圆度检测机构,其中,悬挂板固定在检测装置立柱的顶部,钢丝绳绕挂于悬挂板两端的第一悬挂轮和第二悬挂轮上,一端连接平衡重块且另一端连接检测装置上下移动驱动机构,钢管端部圆度检测机构和钢管角位移检测机构连接于检测装置上下移动驱动机构上,并且通过钢丝绳和平衡重块进行重力平衡,检测装置上下移动驱动机构固定在检测装置立柱的顶部且驱动钢管端部圆度检测机构和钢管角位移检测机构上下移动,定位挡块和钢管旋转驱动轮设置于钢管端部圆度检测机构和钢管角位移检测机构下方的检测装置立柱上。An automatic detection device for the roundness of a special steel pipe end, which includes a detection device column, a positioning block, a steel pipe rotation drive wheel, a first suspension wheel, a suspension plate, a second suspension wheel, a steel wire rope, a balance weight, and a detection device that moves up and down The driving mechanism, the steel pipe angular displacement detection mechanism and the steel pipe end roundness detection mechanism, wherein the suspension plate is fixed on the top of the column of the detection device, the steel wire rope is hung on the first suspension wheel and the second suspension wheel at both ends of the suspension plate, and one end is connected The balance weight and the other end are connected to the up and down driving mechanism of the detection device. The roundness detection mechanism of the steel pipe end and the steel pipe angular displacement detection mechanism are connected to the up and down movement driving mechanism of the detection device, and the gravity balance is carried out through the steel wire rope and the balance weight. The detection device The driving mechanism for moving up and down is fixed on the top of the column of the detection device and drives the steel pipe end roundness detection mechanism and the steel pipe angular displacement detection mechanism to move up and down. On the detection device column under the detection mechanism.

所述的检测装置上下移动驱动机构包括:伺服电机、第一同步带轮、第一同步带、第二同步带轮、滚珠丝杆副、直线导轨副和支撑板,其中,伺服电机固定安装在检测装置立柱的顶部,并且通过第一同步带轮、第一同步带和第二同步带轮驱动滚珠丝杆副旋转,支撑板悬挂连接于所述钢丝绳的一端,并且同时与滚珠丝杆副和直线导轨副连接,从而受伺服电机驱动沿直线导轨副上下移动。The detection device moving up and down driving mechanism includes: a servo motor, a first synchronous pulley, a first synchronous belt, a second synchronous pulley, a ball screw pair, a linear guide rail pair and a support plate, wherein the servo motor is fixedly installed on Detect the top of the column of the device, and drive the ball screw pair to rotate through the first synchronous pulley, the first synchronous belt and the second synchronous pulley, the support plate is suspended and connected to one end of the steel wire rope, and simultaneously with the ball screw pair and The linear guide rail pair is connected so that it is driven by the servo motor to move up and down along the linear guide rail pair.

所述的钢管角位移检测机构包括:第一位移传感器、V形定位支撑块、第一压力弹簧、编码器、编码器连接轴、摩擦滚轮和支撑滚轮,其中,V形定位支撑块用两根螺栓活动悬挂安装在所述支撑板上且随支撑板作上下移动,第一位移传感器固定安装在支撑板上,并且位于V形定位支撑块上方以检测V形定位支撑块的位移,编码器连接轴连同安装在其左右两端的编码器和摩擦滚轮活动安装在V形定位支撑块中且能够上下移动,第一压力弹簧压抵于编码器连接轴的上部使之始终处在V形定位支撑块的下端,支撑滚轮转动安装在V形定位支撑块的下部。The steel pipe angular displacement detection mechanism includes: a first displacement sensor, a V-shaped positioning support block, a first pressure spring, an encoder, an encoder connecting shaft, a friction roller and a support roller, wherein the V-shaped positioning support block uses two Bolts are mounted on the support plate and move up and down with the support plate. The first displacement sensor is fixedly installed on the support plate and is located above the V-shaped positioning support block to detect the displacement of the V-shaped positioning support block. The encoder is connected The shaft, together with the encoders and friction rollers installed at its left and right ends, are movably installed in the V-shaped positioning support block and can move up and down. The first pressure spring presses against the upper part of the encoder connecting shaft so that it is always in the V-shaped positioning support block. The lower end of the support roller is installed in the bottom of the V-shaped positioning support block.

所述的钢管端部圆度检测机构包括:圆度检测机构框架、步进电机、第三同步带轮、第二同步带、第四同步带轮、滑动轴套、花键套、左右旋滚珠丝杆、右测量臂、左测量臂、滑动轴、位移传感器安装架、第二位移传感器和第二压力弹簧,其中,圆度检测机构框架固定安装在所述支撑板上且能够随支撑板作上下移动,步进电机固定安装在圆度检测机构框架上,并且通过第三同步带轮、第二同步带、第四同步带轮和花键套驱动滑动地穿置于滑动轴套中的左右旋滚珠丝杆旋转,进而带动连接在左右旋滚珠丝杆上的右测量臂和左测量臂同时向内或向外移动,滑动轴滑动地穿置于右测量臂下部的孔中,位移传感器安装架固定安装在右测量臂的右外侧,第二压力弹簧夹置于位移传感器安装架与滑动轴之间,并且推抵滑动轴向内,第二位移传感器固定安装在位移传感器安装架上且检测滑动轴的位移。The roundness detection mechanism at the end of the steel pipe includes: a roundness detection mechanism frame, a stepping motor, a third synchronous pulley, a second synchronous belt, a fourth synchronous pulley, a sliding bushing, a spline bushing, a left and right rotation ball Screw rod, right measuring arm, left measuring arm, sliding shaft, displacement sensor mounting bracket, second displacement sensor and second pressure spring, wherein, the roundness detection mechanism frame is fixedly installed on the support plate and can work with the support plate Moving up and down, the stepper motor is fixedly installed on the frame of the roundness detection mechanism, and driven by the third synchronous pulley, the second synchronous belt, the fourth synchronous pulley and the spline sleeve, it is slidably inserted into the left and right sides of the sliding bushing. The rotating ball screw rotates, and then drives the right measuring arm and the left measuring arm connected to the left and right rotating ball screw to move inward or outward at the same time, the sliding shaft slides through the hole at the lower part of the right measuring arm, and the displacement sensor is installed The frame is fixedly installed on the right outer side of the right measuring arm, the second pressure spring clip is placed between the displacement sensor mounting frame and the sliding shaft, and pushed into the sliding shaft, the second displacement sensor is fixedly mounted on the displacement sensor mounting frame and detects The displacement of the sliding axis.

本发明另一技术方案为:Another technical scheme of the present invention is:

一种特殊钢管端部圆度自动检测方法,其包括以下步骤:An automatic detection method for the roundness of a special steel pipe end, which comprises the following steps:

第一步,被测钢管置于钢管旋转驱动轮上且轴向抵靠于定位挡块上定位,伺服电机通过第一同步带轮、第一同步带和第二同步带轮驱动滚珠丝杆副旋转,进而驱动支撑板向下移动;In the first step, the steel pipe to be tested is placed on the rotating driving wheel of the steel pipe and positioned axially against the positioning block, and the servo motor drives the ball screw pair through the first synchronous pulley, the first synchronous belt and the second synchronous pulley Rotate, and then drive the support plate to move down;

第二步,支撑板向下移动的同时V形定位支撑块向下移动,摩擦滚轮首先与被测钢管接触,并在第一压力弹簧的作用下紧压在被测钢管顶部的圆弧面上,V形定位支撑块随支撑板继续下移,直至支撑滚轮接触到被测钢管上被撑住不再下移,支撑板继续向下移动,直至第一位移传感器触及并检测到V形定位支撑块上端面时停止移动,此时钢管角位移检测机构到达检测位置;In the second step, when the support plate moves downward, the V-shaped positioning support block moves downward, and the friction roller first contacts the steel pipe to be tested, and is pressed tightly on the arc surface at the top of the steel pipe to be tested under the action of the first pressure spring , the V-shaped positioning support block continues to move down with the support plate until the support roller touches the steel pipe to be tested and is supported and does not move down. The support plate continues to move down until the first displacement sensor touches and detects the V-shaped positioning support When the upper end face of the block stops moving, the angular displacement detection mechanism of the steel pipe reaches the detection position at this time;

第三步,当钢管角位移检测机构到达检测位置时,被测钢管被夹持在钢管端部圆度检测机构的右测量臂与左测量臂的中间,在第二压力弹簧的作用下滑动轴压抵在被测钢管上,此时钢管端部圆度检测机构到达检测位置;In the third step, when the steel pipe angular displacement detection mechanism reaches the detection position, the steel pipe to be tested is clamped in the middle of the right measuring arm and the left measuring arm of the steel pipe end roundness detection mechanism, and the sliding shaft is moved under the action of the second pressure spring Press against the steel pipe to be tested, at this time, the roundness detection mechanism at the end of the steel pipe reaches the detection position;

第四步,钢管旋转驱动轮驱动被测钢管转动,检测开始,钢管角位移检测机构中的摩擦滚轮随被测钢管转动,编码器通过编码器连接轴随之转动,从而检测出被测钢管转过的角度;与此同时,钢管端部圆度检测机构中的滑动轴随被测钢管的转动而左右移动,第二位移传感器测得滑动轴左右移动的最大值和最小值,该两值之差即为被测钢管的最大直径和最小直径的差值,该差值的一半即为被测钢管的被检测截面的圆度误差,至此完成了钢管端部的圆度检测;结合钢管角位移检测机构的角位移检测结果,能够得出被测钢管直径变化与角位移变化之间的关系。In the fourth step, the rotating driving wheel of the steel pipe drives the steel pipe under test to rotate. At the beginning of the detection, the friction roller in the angular displacement detection mechanism of the steel pipe rotates with the steel pipe under test, and the encoder rotates accordingly through the encoder connecting shaft, thereby detecting the rotation of the steel pipe under test. At the same time, the sliding shaft in the steel pipe end roundness detection mechanism moves left and right with the rotation of the steel pipe under test, and the second displacement sensor measures the maximum and minimum values of the sliding shaft moving left and right. The difference is the difference between the maximum diameter and the minimum diameter of the tested steel pipe, half of the difference is the roundness error of the tested section of the tested steel pipe, and the roundness detection of the end of the steel pipe has been completed; combined with the angular displacement of the steel pipe The angular displacement detection result of the detection mechanism can obtain the relationship between the diameter change of the steel pipe under test and the angular displacement change.

与现有技术相比,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

本发明实现了钢管两端圆度的自动化检测,并且具有检测速度快、检测数据可靠、自动化程度高和极大地降低人员劳动强度的优点。The invention realizes the automatic detection of the roundness of both ends of the steel pipe, and has the advantages of fast detection speed, reliable detection data, high degree of automation and greatly reduced labor intensity of personnel.

附图说明 Description of drawings

图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.

图2为图1中圆形区域I的钢管角位移检测机构放大图。Fig. 2 is an enlarged view of the angular displacement detection mechanism of the steel pipe in the circular area I in Fig. 1 .

图3为图2的左视图。Fig. 3 is a left side view of Fig. 2 .

图4为图1中圆形区域II的钢管端部圆度检测机构放大左视图。Fig. 4 is an enlarged left view of the roundness detection mechanism of the steel pipe end in the circular area II in Fig. 1 .

具体实施方式 Detailed ways

下面结合附图对本发明的实施例作详细说明,本实施例以本发明技术方案为前提给出了详细的实施方式和具体的操作过程,但本发明的保护范围不仅限于下述的实施例。The embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. This embodiment provides detailed implementation methods and specific operating procedures on the premise of the technical solution of the present invention, but the protection scope of the present invention is not limited to the following embodiments.

如图1所示实施例,所述特殊钢管端部圆度自动检测装置包括:检测装置立柱1、定位挡块2、钢管旋转驱动轮3、第一悬挂轮13、悬挂板14、第二悬挂轮21、钢丝绳22、平衡重块23、检测装置上下移动驱动机构、钢管角位移检测机构和钢管端部圆度检测机构。所述悬挂板14水平地固定在检测装置立柱1的顶部,其两端转动地安装有第一悬挂轮13和第二悬挂轮21;所述钢丝绳22绕挂于该第一悬挂轮13和第二悬挂轮21上,该钢丝绳22一端连接所述平衡重块23,另一端连接所述检测装置上下移动驱动机构;所述钢管端部圆度检测机构和钢管角位移检测机构连接于该检测装置上下移动驱动机构上,并且通过钢丝绳22和平衡重块23进行重力平衡;所述检测装置上下移动驱动机构固定在检测装置立柱1的顶部,并且能够驱动该钢管端部圆度检测机构和钢管角位移检测机构上下移动;所述定位挡块2和钢管旋转驱动轮3位于该钢管端部圆度检测机构和钢管角位移检测机构的下方,设置安装于检测装置立柱1上。In the embodiment shown in Figure 1, the automatic detection device for the roundness of the end of the special steel pipe includes: a detection device column 1, a positioning block 2, a steel pipe rotation driving wheel 3, a first suspension wheel 13, a suspension plate 14, a second suspension Wheel 21, steel wire rope 22, balance weight 23, detection device moving up and down drive mechanism, steel pipe angular displacement detection mechanism and steel pipe end roundness detection mechanism. The suspension plate 14 is horizontally fixed on the top of the detection device column 1, and the first suspension wheel 13 and the second suspension wheel 21 are rotatably installed at its two ends; the steel wire rope 22 is hung around the first suspension wheel 13 and the second suspension wheel. On the two suspension wheels 21, one end of the steel wire rope 22 is connected to the balance weight 23, and the other end is connected to the detection device to move up and down the drive mechanism; the steel pipe end roundness detection mechanism and the steel pipe angular displacement detection mechanism are connected to the detection device Move up and down on the drive mechanism, and carry out gravity balance through the steel wire rope 22 and the balance weight 23; the detection device moves up and down the drive mechanism is fixed on the top of the detection device column 1, and can drive the roundness detection mechanism of the end of the steel pipe and the angle of the steel pipe. The displacement detection mechanism moves up and down; the positioning block 2 and the steel pipe rotation driving wheel 3 are located below the steel pipe end roundness detection mechanism and the steel pipe angular displacement detection mechanism, and are installed on the detection device column 1 .

请参阅图1,所述的检测装置上下移动驱动机构包括:伺服电机20、第一同步带轮19、第一同步带18、第二同步带轮17、滚珠丝杆副16、直线导轨副15和支撑板12。所述支撑板12悬挂连接于所述钢丝绳22的一端,并且通过第一悬挂轮13、悬挂板14、第二悬挂轮21、钢丝绳22和平衡重块23进行重力平衡,以减轻伺服电机20的负载该支撑板12,该支撑板12固定连接所述滚珠丝杆副16,同时滑动连接安装在检测装置立柱1上的直线导轨副15上;所述伺服电机20固定安装在检测装置立柱1的顶部,并且通过第一同步带轮19、第一同步带18和第二同步带轮17驱动滚珠丝杆副16旋转,从而驱动支撑板12沿直线导轨副15上下移动。Please refer to Fig. 1, the described detecting device moves up and down driving mechanism and comprises: servo motor 20, first synchronous pulley 19, first synchronous belt 18, second synchronous belt pulley 17, ball screw pair 16, linear guide rail pair 15 and support plate 12. The support plate 12 is suspended and connected to one end of the steel wire rope 22, and the gravity balance is carried out by the first suspension wheel 13, the suspension plate 14, the second suspension wheel 21, the steel wire rope 22 and the balance weight 23, so as to reduce the load on the servo motor 20. The support plate 12 is loaded, and the support plate 12 is fixedly connected to the ball screw pair 16, and at the same time, it is slidably connected to the linear guide pair 15 installed on the column 1 of the detection device; the servo motor 20 is fixedly installed on the column 1 of the detection device. The top, and the first synchronous pulley 19, the first synchronous belt 18 and the second synchronous pulley 17 drive the ball screw pair 16 to rotate, thereby driving the support plate 12 to move up and down along the linear guide rail pair 15.

再结合参阅图1、图2和图3,所述的钢管角位移检测机构包括:第一位移传感器11、V形定位支撑块10、第一压力弹簧8、编码器9、编码器连接轴7、摩擦滚轮5和支撑滚轮6。所述V形定位支撑块10用两根螺栓活动悬挂安装在所述支撑板12上,使V形定位支撑块10和整个钢管角位移检测机构能够随该支撑板12作上下移动;所述第一位移传感器11固定安装在该支撑板12上并且位于所述V形定位支撑块10上方,用于检测该V形定位支撑块10的位移;所述编码器9和摩擦滚轮5分别安装在所述编码器连接轴7的左右两端,该编码器9和摩擦滚轮5以及编码器连接轴7活动安装在V形定位支撑块10中,并且能够上下移动;所述第一压力弹簧8压抵于该编码器连接轴7的上部,在第一压力弹簧8的作用下,该编码器连接轴7始终处在V形定位支撑块10的下端;所述支撑滚轮6转动安装在该V形定位支撑块10的下部,数量可以不止一个,本实施例中为4个。Referring again to Fig. 1, Fig. 2 and Fig. 3, the steel pipe angular displacement detection mechanism includes: a first displacement sensor 11, a V-shaped positioning support block 10, a first pressure spring 8, an encoder 9, and an encoder connecting shaft 7 , friction roller 5 and support roller 6. The V-shaped positioning support block 10 is hung and installed on the support plate 12 with two bolts, so that the V-shaped positioning support block 10 and the entire steel pipe angular displacement detection mechanism can move up and down with the support plate 12; A displacement sensor 11 is fixedly installed on the support plate 12 and is positioned above the V-shaped positioning support block 10, for detecting the displacement of the V-shaped positioning support block 10; the encoder 9 and the friction roller 5 are respectively installed on the The left and right ends of the encoder connecting shaft 7, the encoder 9, the friction roller 5 and the encoder connecting shaft 7 are movably installed in the V-shaped positioning support block 10, and can move up and down; the first pressure spring 8 presses against On the upper part of the encoder connecting shaft 7, under the action of the first pressure spring 8, the encoder connecting shaft 7 is always at the lower end of the V-shaped positioning support block 10; the supporting roller 6 is rotatably mounted on the V-shaped positioning The bottom of the support block 10 may have more than one number, which is four in the present embodiment.

请参阅图4,所述的钢管端部圆度检测机构包括:圆度检测机构框架24、步进电机25、第三同步带轮26、第二同步带27、第四同步带轮28、滑动轴套29、花键套30、左右旋滚珠丝杆31、右测量臂32、左测量臂33、滑动轴34、位移传感器安装架35、第二位移传感器36和第二压力弹簧37。所述圆度检测机构框架24固定安装在所述支撑板12上,使圆度检测机构框架24连同整个钢管端部圆度检测机构能够随该支撑板12作上下移动;所述滑动轴套29固定安装于该圆度检测机构框架24的侧壁上,所述左右旋滚珠丝杆31滑动地穿置于该滑动轴套29中,所述右测量臂32和左测量臂33连接在该左右旋滚珠丝杆31上;所述步进电机25固定安装在圆度检测机构框架24上,并且通过第三同步带轮26、第二同步带27、第四同步带轮28和花键套30驱动该左右旋滚珠丝杆31旋转,从而带动右测量臂32和左测量臂33同时向内或向外移动,以适应不同管径钢管的测量;考虑到钢管在旋转过程中会晃动,该左右旋滚珠丝杆31、右测量臂32和左测量臂33构成的整体部件能够在所述滑动轴套29中左右滑动;所述滑动轴34滑动地穿置于右测量臂32下部的孔中,所述位移传感器安装架35固定安装在右测量臂32的右外侧,所述第二压力弹簧37夹置于该位移传感器安装架35与滑动轴34之间,并且推抵滑动轴34向内,所述第二位移传感器36固定安装在该位移传感器安装架35上,用以检测该滑动轴34的位移。Please refer to Fig. 4, described steel pipe end roundness detection mechanism comprises: roundness detection mechanism frame 24, stepper motor 25, the 3rd synchronous pulley 26, the 2nd synchronous belt 27, the 4th synchronous pulley 28, slide Axle sleeve 29, spline sleeve 30, left and right rotation ball screw 31, right measuring arm 32, left measuring arm 33, sliding shaft 34, displacement sensor mounting frame 35, second displacement sensor 36 and second pressure spring 37. The roundness detection mechanism frame 24 is fixedly installed on the support plate 12, so that the roundness detection mechanism frame 24 and the entire steel pipe end roundness detection mechanism can move up and down with the support plate 12; the sliding bushing 29 Fixedly installed on the side wall of the roundness detection mechanism frame 24, the left and right rotation ball screw 31 is slidably inserted in the sliding sleeve 29, and the right measuring arm 32 and the left measuring arm 33 are connected to the left and right measuring arms. on the ball screw 31; the stepper motor 25 is fixedly installed on the roundness detection mechanism frame 24, and passes through the third synchronous pulley 26, the second synchronous belt 27, the fourth synchronous pulley 28 and the spline sleeve 30 Drive the left and right ball screw 31 to rotate, thereby driving the right measuring arm 32 and the left measuring arm 33 to move inward or outward at the same time, so as to adapt to the measurement of steel pipes with different diameters; considering that the steel pipes will shake during rotation, the left and right The integral part composed of the ball screw 31, the right measuring arm 32 and the left measuring arm 33 can slide left and right in the sliding sleeve 29; the sliding shaft 34 is slidably inserted in the hole at the bottom of the right measuring arm 32 The displacement sensor mounting frame 35 is fixedly installed on the right outer side of the right measuring arm 32, and the second pressure spring 37 is sandwiched between the displacement sensor mounting frame 35 and the sliding shaft 34, and pushes against the sliding shaft 34 inwardly, The second displacement sensor 36 is fixedly installed on the displacement sensor mounting bracket 35 for detecting the displacement of the sliding shaft 34 .

采用本发明所述装置进行特殊钢管端部圆度自动检测的方法如下,步骤共包括四步:The method for automatically detecting the roundness of the end of a special steel pipe by using the device of the present invention is as follows, and the steps include four steps:

第一步,被测钢管4放置于钢管旋转驱动轮3上,并且轴向抵靠于检测装置立柱1的定位挡块2上定位;固定安装在检测装置立柱1顶部的伺服电机20通过第一同步带轮19、第一同步带18和第二同步带轮17驱动滚珠丝杆副16旋转,从而驱动滑动安装在直线导轨副15上的支撑板12向下移动,以调整检测机构的位置便于检测不同直径的钢管。In the first step, the steel pipe 4 to be tested is placed on the rotating driving wheel 3 of the steel pipe, and positioned axially against the positioning block 2 of the column 1 of the detection device; the servo motor 20 fixedly installed on the top of the column 1 of the detection device passes through the first The synchronous pulley 19, the first synchronous belt 18 and the second synchronous pulley 17 drive the ball screw pair 16 to rotate, thereby driving the support plate 12 that is slidably installed on the linear guide rail pair 15 to move down, so as to adjust the position of the detection mechanism to facilitate Inspection of steel pipes of different diameters.

第二步,当支撑板12向下移动的同时,活动悬挂安装在支撑板12上的V形定位支撑块10也一起向下移动,下移一段距离后,安装在编码器连接轴7右端的摩擦滚轮5首先与被测钢管4顶部的圆弧面接触;随着V形定位支撑块10继续下移,摩擦滚轮5在第一压力弹簧8的作用下紧压在被测钢管4顶部的圆弧面上;V形定位支撑块10在自身重力作用下随支撑板12继续下移,当转动安装在V形定位支撑块10下端的4个支撑滚轮6接触到被测钢管4顶部的圆弧面上时,V形定位支撑块10定位在被测钢管4顶部的圆弧面上被支撑住不再下移;而支撑板12继续向下移动,直至固定安装在支撑板12上的第一位移传感器11触及并检测到V形定位支撑块10的上端面时停止移动;此时摩擦滚轮5已紧压在被测钢管4顶部的圆弧面上,同时说明,连接在支撑板12下的钢管角位移检测机构已经到达检测位置,工作状态见图3。In the second step, when the support plate 12 moves downward, the V-shaped positioning support block 10, which is installed on the support plate 12 by movable suspension, also moves downward together. The friction roller 5 is first in contact with the arc surface at the top of the steel pipe 4 to be tested; as the V-shaped positioning support block 10 continues to move downward, the friction roller 5 is pressed tightly against the circle at the top of the steel pipe 4 to be tested under the action of the first pressure spring 8 . On the arc surface; the V-shaped positioning support block 10 continues to move down with the support plate 12 under the action of its own gravity. When it is on the surface, the V-shaped positioning support block 10 is positioned on the arc surface of the top of the steel pipe 4 to be tested and is supported so that it does not move down; while the support plate 12 continues to move downward until the first one fixed on the support plate 12 When the displacement sensor 11 touches and detects the upper end surface of the V-shaped positioning support block 10, it stops moving; The steel pipe angular displacement detection mechanism has reached the detection position, and the working status is shown in Figure 3.

第三步,当钢管角位移检测机构下移到检测位置时,被测钢管4被夹持在钢管端部圆度检测机构的右测量臂32与左测量臂33的中间,在第二压力弹簧37的作用下,活动安装在右测量臂32中的滑动轴34压抵在被测钢管4上;固定安装在位移传感器安装架35上的第二位移传感器36即能够检测滑动轴34的位移,此时钢管端部圆度检测机构到达检测位置,工作状态见图4;考虑到钢管在旋转过程中会晃动,左右旋滚珠丝杆31、右测量臂32和左测量臂33构成的整体部件在滑动轴套29中能够左右滑动。In the third step, when the steel pipe angular displacement detection mechanism moves down to the detection position, the steel pipe 4 to be tested is clamped in the middle of the right measuring arm 32 and the left measuring arm 33 of the steel pipe end roundness detection mechanism, and the second pressure spring Under the action of 37, the sliding shaft 34 movably installed in the right measuring arm 32 is pressed against the steel pipe 4 to be tested; the second displacement sensor 36 fixedly installed on the displacement sensor mounting frame 35 can detect the displacement of the sliding shaft 34, At this time, the roundness detection mechanism at the end of the steel pipe reaches the detection position, and the working state is shown in Figure 4; considering that the steel pipe will shake during the rotation, the integral parts composed of the left and right ball screw 31, the right measuring arm 32 and the left measuring arm 33 Can slide left and right in the sliding bushing 29 .

第四步,钢管旋转驱动轮3驱动被测钢管4转动,检测开始,钢管角位移检测机构、钢管端部圆度检测机构同时进入检测状态;在钢管角位移检测机构中,安装在编码器连接轴7右端的摩擦滚轮5随被测钢管4转动,安装在编码器连接轴7左端的编码器9随之转动,从而检测出被测钢管4转过的角度;与此同时,在钢管端部圆度检测机构中,被测钢管4被夹持在右测量臂32与左测量臂33的中间,随着被测钢管4的转动,如果被测钢管4存在圆度偏差,就会推动滑动安装在右测量臂32中的滑动轴34左右移动,第二位移传感器36测得滑动轴34左右移动的最大值和最小值,该两值之差即为被测钢管4的最大直径与最小直径的差值,该差值的一半即为被测钢管4的被检测截面的圆度误差,至此,就完成了钢管端部的圆度检测。结合钢管角位移检测机构的角位移检测结果,还能够得出被测钢管4的直径变化与角位移变化之间的关系。In the fourth step, the rotating driving wheel 3 of the steel pipe drives the steel pipe 4 to rotate, and the detection starts, and the steel pipe angular displacement detection mechanism and the steel pipe end roundness detection mechanism enter the detection state at the same time; The friction roller 5 at the right end of the shaft 7 rotates with the measured steel pipe 4, and the encoder 9 installed at the left end of the encoder connecting shaft 7 rotates accordingly, thereby detecting the angle at which the tested steel pipe 4 turns; at the same time, at the end of the steel pipe In the roundness detection mechanism, the measured steel pipe 4 is clamped between the right measuring arm 32 and the left measuring arm 33. With the rotation of the measured steel pipe 4, if there is a roundness deviation of the tested steel pipe 4, the sliding installation will be pushed The sliding shaft 34 in the right measuring arm 32 moves left and right, and the second displacement sensor 36 records the maximum and minimum values of the sliding shaft 34 moving left and right, and the difference between the two values is the maximum diameter and the minimum diameter of the steel pipe 4 to be tested. half of the difference is the roundness error of the detected section of the steel pipe 4 to be tested. So far, the roundness detection of the end of the steel pipe has been completed. Combining with the angular displacement detection results of the steel pipe angular displacement detection mechanism, the relationship between the diameter change of the steel pipe 4 under test and the angular displacement change can also be obtained.

本发明所述的特殊钢管端部圆度自动检测方法具有检测速度快、检测数据可靠、自动化程度高和极大地降低人员劳动强度的优点。The method for automatically detecting the roundness of the end of the special steel pipe has the advantages of fast detection speed, reliable detection data, high degree of automation and greatly reduced labor intensity.

Claims (5)

1.一种特殊钢管端部圆度自动检测装置,其特征在于:所述自动检测装置包括检测装置立柱、定位挡块、钢管旋转驱动轮、第一悬挂轮、悬挂板、第二悬挂轮、钢丝绳、平衡重块、检测装置上下移动驱动机构、钢管角位移检测机构和钢管端部圆度检测机构,其中,悬挂板固定在检测装置立柱的顶部,钢丝绳绕挂于悬挂板两端的第一悬挂轮和第二悬挂轮上,一端连接平衡重块且另一端连接检测装置上下移动驱动机构,钢管端部圆度检测机构和钢管角位移检测机构连接于检测装置上下移动驱动机构上,并且通过钢丝绳和平衡重块进行重力平衡,检测装置上下移动驱动机构固定在检测装置立柱的顶部且驱动钢管端部圆度检测机构和钢管角位移检测机构上下移动,定位挡块和钢管旋转驱动轮设置于钢管端部圆度检测机构和钢管角位移检测机构下方的检测装置立柱上。1. A special steel pipe end roundness automatic detection device is characterized in that: the automatic detection device includes a detection device column, a positioning block, a steel pipe rotation drive wheel, a first suspension wheel, a suspension plate, a second suspension wheel, Steel wire rope, balance weight, detection device up and down driving mechanism, steel pipe angular displacement detection mechanism and steel pipe end roundness detection mechanism, wherein the suspension plate is fixed on the top of the column of the detection device, and the steel wire rope is hung around the first suspension at both ends of the suspension plate On the wheel and the second suspension wheel, one end is connected to the balance weight and the other end is connected to the vertical movement driving mechanism of the detection device. Gravity balance with the balance weight, the detection device moves up and down and the driving mechanism is fixed on the top of the detection device column and drives the steel pipe end roundness detection mechanism and the steel pipe angular displacement detection mechanism to move up and down, the positioning stopper and the steel pipe rotation drive wheel are set on the steel pipe On the column of the detection device below the end roundness detection mechanism and the steel pipe angular displacement detection mechanism. 2.根据权利要求1所述的特殊钢管端部圆度自动检测装置,其特征在于:所述的检测装置上下移动驱动机构包括:伺服电机、第一同步带轮、第一同步带、第二同步带轮、滚珠丝杆副、直线导轨副和支撑板,其中,伺服电机固定安装在检测装置立柱的顶部,并且通过第一同步带轮、第一同步带和第二同步带轮驱动滚珠丝杆副旋转,支撑板悬挂连接于所述钢丝绳的一端,并且同时与滚珠丝杆副和直线导轨副连接,从而受伺服电机驱动沿直线导轨副上下移动。2. The automatic detection device for the roundness of the end of special steel pipe according to claim 1, characterized in that: the detection device moves up and down and the driving mechanism includes: a servo motor, a first synchronous pulley, a first synchronous belt, a second Synchronous pulley, ball screw pair, linear guide rail pair and support plate, wherein, the servo motor is fixedly installed on the top of the column of the detection device, and drives the ball wire through the first synchronous pulley, the first synchronous belt and the second synchronous pulley The rod pair rotates, and the support plate is suspended and connected to one end of the steel wire rope, and is connected with the ball screw pair and the linear guide rail pair at the same time, so as to be driven by the servo motor to move up and down along the linear guide rail pair. 3.根据权利要求2所述的特殊钢管端部圆度自动检测装置,其特征在于:所述的钢管角位移检测机构包括:第一位移传感器、V形定位支撑块、第一压力弹簧、编码器、编码器连接轴、摩擦滚轮和支撑滚轮,其中,V形定位支撑块用两根螺栓活动悬挂安装在所述支撑板上且随支撑板作上下移动,第一位移传感器固定安装在支撑板上,并且位于V形定位支撑块上方以检测V形定位支撑块的位移,编码器连接轴连同安装在其左右两端的编码器和摩擦滚轮活动安装在V形定位支撑块中且能够上下移动,第一压力弹簧压抵于编码器连接轴的上部使之始终处在V形定位支撑块的下端,支撑滚轮转动安装在V形定位支撑块的下部。3. The special steel pipe end roundness automatic detection device according to claim 2, characterized in that: the steel pipe angular displacement detection mechanism includes: a first displacement sensor, a V-shaped positioning support block, a first pressure spring, a code encoder, encoder connecting shaft, friction roller and support roller, wherein, the V-shaped positioning support block is installed on the support plate with two bolts for movable suspension and moves up and down with the support plate, and the first displacement sensor is fixedly installed on the support plate and above the V-shaped positioning support block to detect the displacement of the V-shaped positioning support block. The encoder connecting shaft, together with the encoders and friction rollers installed at its left and right ends, are movably installed in the V-shaped positioning support block and can move up and down. The first pressure spring presses against the top of the encoder connecting shaft so that it is always at the lower end of the V-shaped positioning support block, and the supporting roller is rotatably installed on the bottom of the V-shaped positioning support block. 4.根据权利要求3所述的特殊钢管端部圆度自动检测装置,其特征在于:所述的钢管端部圆度检测机构包括:圆度检测机构框架、步进电机、第三同步带轮、第二同步带、第四同步带轮、滑动轴套、花键套、左右旋滚珠丝杆、右测量臂、左测量臂、滑动轴、位移传感器安装架、第二位移传感器和第二压力弹簧,其中,圆度检测机构框架固定安装在所述支撑板上且能够随支撑板作上下移动,步进电机固定安装在圆度检测机构框架上,并且通过第三同步带轮、第二同步带、第四同步带轮和花键套驱动滑动地穿置于滑动轴套中的左右旋滚珠丝杆旋转,进而带动连接在左右旋滚珠丝杆上的右测量臂和左测量臂同时向内或向外移动,滑动轴滑动地穿置于右测量臂下部的孔中,位移传感器安装架固定安装在右测量臂的右外侧,第二压力弹簧夹置于位移传感器安装架与滑动轴之间,并且推抵滑动轴向内,第二位移传感器固定安装在位移传感器安装架上且检测滑动轴的位移。4. The automatic detection device for the roundness of the end of the special steel pipe according to claim 3, characterized in that: the detection mechanism for the roundness of the end of the steel pipe comprises: a frame of the roundness detection mechanism, a stepping motor, a third synchronous pulley , the second synchronous belt, the fourth synchronous pulley, the sliding shaft sleeve, the spline sleeve, the left and right rotation ball screw, the right measuring arm, the left measuring arm, the sliding shaft, the displacement sensor mounting bracket, the second displacement sensor and the second pressure Spring, wherein, the frame of the roundness detection mechanism is fixedly installed on the support plate and can move up and down with the support plate, and the stepper motor is fixedly mounted on the frame of the roundness detection mechanism, and through the third synchronous pulley, the second synchronous The belt, the fourth synchronous pulley and the spline sleeve drive the left and right rotation ball screw slidably inserted in the sliding shaft sleeve to rotate, and then drive the right measuring arm and the left measuring arm connected to the left and right rotation ball screw to move inward at the same time Or move outward, the sliding shaft slides through the hole in the lower part of the right measuring arm, the displacement sensor mounting frame is fixedly installed on the right outer side of the right measuring arm, and the second pressure spring clip is placed between the displacement sensor mounting frame and the sliding shaft , and push against the sliding shaft inwardly, the second displacement sensor is fixedly installed on the displacement sensor mounting frame and detects the displacement of the sliding shaft. 5.一种采用权利要求4所述的特殊钢管端部圆度自动检测装置的检测方法,其特征在于:所述检测方法包括以下步骤:5. A detection method adopting the automatic detection device for the roundness of the special steel pipe end according to claim 4, characterized in that: the detection method comprises the following steps: 第一步,被测钢管置于钢管旋转驱动轮上且轴向抵靠于定位挡块上定位,伺服电机通过第一同步带轮、第一同步带和第二同步带轮驱动滚珠丝杆副旋转,进而驱动支撑板向下移动;In the first step, the steel pipe to be tested is placed on the rotating driving wheel of the steel pipe and positioned axially against the positioning block, and the servo motor drives the ball screw pair through the first synchronous pulley, the first synchronous belt and the second synchronous pulley Rotate, and then drive the support plate to move down; 第二步,支撑板向下移动的同时V形定位支撑块向下移动,摩擦滚轮首先与被测钢管接触,并在第一压力弹簧的作用下紧压在被测钢管顶部的圆弧面上,V形定位支撑块随支撑板继续下移,直至支撑滚轮接触到被测钢管上被撑住不再下移,支撑板继续向下移动,直至第一位移传感器触及并检测到V形定位支撑块上端面时停止移动,此时钢管角位移检测机构到达检测位置;In the second step, when the support plate moves downward, the V-shaped positioning support block moves downward, and the friction roller first contacts the steel pipe to be tested, and is pressed tightly on the arc surface at the top of the steel pipe to be tested under the action of the first pressure spring , the V-shaped positioning support block continues to move down with the support plate until the support roller touches the steel pipe to be tested and is supported and does not move down. The support plate continues to move down until the first displacement sensor touches and detects the V-shaped positioning support When the upper end face of the block stops moving, the angular displacement detection mechanism of the steel pipe reaches the detection position at this time; 第三步,当钢管角位移检测机构到达检测位置时,被测钢管被夹持在钢管端部圆度检测机构的右测量臂与左测量臂的中间,在第二压力弹簧的作用下滑动轴压抵在被测钢管上,此时钢管端部圆度检测机构到达检测位置;In the third step, when the steel pipe angular displacement detection mechanism reaches the detection position, the steel pipe to be tested is clamped in the middle of the right measuring arm and the left measuring arm of the steel pipe end roundness detection mechanism, and the sliding shaft is moved under the action of the second pressure spring Press against the steel pipe to be tested, at this time, the roundness detection mechanism at the end of the steel pipe reaches the detection position; 第四步,钢管旋转驱动轮驱动被测钢管转动,检测开始,钢管角位移检测机构中的摩擦滚轮随被测钢管转动,编码器通过编码器连接轴随之转动,从而检测出被测钢管转过的角度;与此同时,钢管端部圆度检测机构中的滑动轴随被测钢管的转动而左右移动,第二位移传感器测得滑动轴左右移动的最大值和最小值,该两值之差即为被测钢管的最大直径和最小直径的差值,该差值的一半即为被测钢管的被检测截面的圆度误差,至此完成了钢管端部的圆度检测;结合钢管角位移检测机构的角位移检测结果,能够得出被测钢管直径变化与角位移变化之间的关系。In the fourth step, the rotating driving wheel of the steel pipe drives the steel pipe under test to rotate. At the beginning of the detection, the friction roller in the angular displacement detection mechanism of the steel pipe rotates with the steel pipe under test, and the encoder rotates accordingly through the encoder connecting shaft, thereby detecting the rotation of the steel pipe under test. At the same time, the sliding shaft in the steel pipe end roundness detection mechanism moves left and right with the rotation of the steel pipe under test, and the second displacement sensor measures the maximum and minimum values of the sliding shaft moving left and right. The difference is the difference between the maximum diameter and the minimum diameter of the tested steel pipe, half of the difference is the roundness error of the tested section of the tested steel pipe, and the roundness detection of the end of the steel pipe has been completed; combined with the angular displacement of the steel pipe The angular displacement detection result of the detection mechanism can obtain the relationship between the diameter change of the steel pipe under test and the angular displacement change.
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