CN102635874B - Comprehensive test method and device for cigarette lighters of motor vehicles - Google Patents
Comprehensive test method and device for cigarette lighters of motor vehicles Download PDFInfo
- Publication number
- CN102635874B CN102635874B CN201210102448.5A CN201210102448A CN102635874B CN 102635874 B CN102635874 B CN 102635874B CN 201210102448 A CN201210102448 A CN 201210102448A CN 102635874 B CN102635874 B CN 102635874B
- Authority
- CN
- China
- Prior art keywords
- test
- cigarette lighter
- controller
- motor vehicle
- indicator lamp
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 60
- 238000010998 test method Methods 0.000 title 1
- 238000012360 testing method Methods 0.000 claims abstract description 94
- 238000009434 installation Methods 0.000 claims abstract description 8
- 235000019506 cigar Nutrition 0.000 claims description 50
- 238000000034 method Methods 0.000 claims description 20
- 230000010354 integration Effects 0.000 claims description 10
- 230000007257 malfunction Effects 0.000 claims description 6
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000005485 electric heating Methods 0.000 description 4
- 239000000779 smoke Substances 0.000 description 4
- 230000002950 deficient Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 238000000429 assembly Methods 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
Landscapes
- Testing Electric Properties And Detecting Electric Faults (AREA)
Abstract
The invention relates to a comprehensive test device for cigarette lighters of motor vehicles, and the comprehensive test device comprises an installation countertop 18, wherein a controller 17 is arranged on the installation countertop18, and the upside of the controller 17 is provided with a control countertop; on the installation countertop 18, one side of the controller 17 is provided with a sliding table 5, the other side of the sliding table 5 is provided with a stepping motor and a fixing device 6, the other sides of the stepping motor and the fixing device are provided with a cigarette lighter plug clamping device 7, and the other side of the cigarette lighter plug clamping device 7 is provided with a cigarette lighter socket fixing device 8. The device disclosed by the invention has the beneficial effects that 1, multiple cigarette lighters are tested simultaneously and mutually independently; 2, the data record is comprehensive and accurate; 3, the control cost of a PLC (programmable logic controller) is low; 4, the countertop operation is humanized; and 5, the mechanical design is ingenious.
Description
Technical field
The present invention relates to a kind of device of cigar lighter integration test, particularly a kind of motor vehicle cigarette lighter comprehensive test device.
Background technology
Vehicle-mounted cigarette lighter has become the standard configuration of passenger car, greatly facilitates autoist.Ingenious due to cigar lighter design do not consume the energy in the time not using, in the time that needs use cigar lighter, as long as gently press rear wait several seconds, and just light igniting cigarette of user.For ensureing the service life of cigar lighter and using safety, need to carry out strict test to cigar lighter, at present in industry, following three projects all need test: long duration test, prevent overheat test and occlusive test.Wherein long duration test number of times is not less than 10000 times, each circulation timei 2min/4min, each periodic duty electric current is not more than 9A, is not more than 18s resetting time, each circulation cigar lighter electric heating plug need to rotate 15 ° ± 5 °; Prevent in overheat test process, cigar lighter electric heating plug is less than 0.6A at switch on continuously 90s planted agent's short circuit or 60s internal consumption electric current, and the latter is applicable to the cigar lighter with PTC protection; Occlusive test is inserted in 10min process at electric heating plug, and cigar lighter can be realized energising repeatedly automatically, and after test, exemplar can also normally be worked.
Also there is no at present the special equipment for above three tests, only to meeting the test of long duration test of cigar lighter, and there is imperfection place: the one, cannot show or record current sinking, the resetting time of each circulation, cannot realize the rotation of electric heating plug, and in three assemblies, have this device that breaks down all to quit work etc.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of automatics of cigar lighter integration test, solves cigar lighter long duration test data record not comprehensive, and cannot rotate in test the problem of plug; Guarantee prevents that overheat test, occlusive test data from recording accuracy and comprehensive.
The technical scheme that the present invention solves the problems of the technologies described above is as follows: a kind of method of motor vehicle cigarette lighter integration test, it is characterized in that, and described method comprises the steps:
Step 1, after power-on, power supply is given respectively PLC Programmable Logic Controller and cigar lighter power supply;
Step 2, by working method and the circulation pattern of PLC Programmable Logic Controller selection testing arrangement;
Step 3, after start button is pressed, the pattern that testing arrangement starts to select according to step 2 is tested cigar lighter.
On the basis of technique scheme, the present invention can also do following improvement.
Further, described PLC controller is according to the selection of outside step 2, and measuring current, test voltage and the testing time of testing arrangement to cigar lighter samples and record.
On the basis of technique scheme, the present invention can also do following improvement., described PLC controller receives after the signal that the current sensor in testing arrangement sends, output cycle-index.The present invention also provides a kind of motor vehicle cigarette lighter comprehensive test device, a kind of motor vehicle cigarette lighter comprehensive test device, comprise table top 18 is installed, it is characterized in that, on described installation table top, 18 are provided with controller 17, one side of described controller 17 is provided with slide unit 5, an other side of slide unit 5 is provided with stepper motor and fixture 6, an other side of described stepper motor and fixture is provided with cigarette lighter plug clamping device 7, and an other side of cigarette lighter plug clamping device (7) is provided with cigarette lighter socket fixture 8.
On the basis of technique scheme, the present invention can also do following improvement.
Further, on described installation table top, controller 17 is installed, the upside of controller 17 is provided with control table top;
On described control table top, be provided with voltage display 1, Current Display 8, resetting time display 3, cycle-index display 4, malfunction indicator lamp 9, pause button and indicator lamp 10, manual actuation of button and indicator lamp 11, automatically long journey start button and indicator lamp 12, automatic pause long journey button and indicator lamp 13, power switch, 14, test model switch 15, controller power source switch 16.
Further, described voltage display 1, Current Display 2, resetting time display 3, cycle-index display 4, malfunction indicator lamp 9, pause button and indicator lamp 10, manual actuation of button and indicator lamp 11, power switch 14 forms a control module, and the quantity of described control module is one to three.
Further, described slide unit 5, stepper motor and fixture 6, cigarette lighter plug clamping device 7, and cigarette lighter socket fixture 8 forms a test bit cell, the quantity of described test bit cell is one to three.
Further, described controller 17 is PLC Programmable Logic Controller.
Beneficial effect of the present invention is: 1, organizes cigar lighter more and tests simultaneously, and separate; 2, data record is comprehensively accurate; 3, PLC controls cost low; 4, operating table surface hommization; 5, Machine Design is ingenious, saves space, easy to use.
Brief description of the drawings
Fig. 1 is the inventive method flow chart;
Fig. 2 is mechanical construction drawing of the present invention.
In accompanying drawing, the list of parts of each label representative is as follows:
1, voltage display; 2, Current Display; 3, resetting time display; 4, cycle-index display; 5, slide unit; 6, stepper motor and fixture; 7, cigarette lighter plug clamping device; 8, cigarette lighter socket fixture; 9, malfunction indicator lamp; 10, test pause button and indicator lamp; 11, cigar lighter test manual actuation of button and indicator lamp; 12, cigar lighter test long journey start button and indicator lamp automatically; 13, cigar lighter test automatic pause long journey button and indicator lamp; 14, cigar lighter experiment power supply switch; 15, cigar lighter test model switch; 16, controller power source switch; 17, controller; 18, table top is installed.
Detailed description of the invention
Below in conjunction with accompanying drawing, principle of the present invention and feature are described in detail, example, only for explaining the present invention, is not intended to limit scope of the present invention.
As shown in Figure 1, described motor vehicle cigarette lighter integrated test facility is: power unit: 220VAC is to current sensor and the power supply of PLC programmable controller; 12VDC powers to the work of cigarette device; After system normal power supply, select the circulation pattern of working method and long duration test according to apparatus of the present invention panel; Select, after working method and circulation pattern, to press startup button, system starts to carry out by setup program test.PCL, according to external setting-up, drives pneumatic and electric execution element, and in the course of the work electric current and time is sampled, thereby judges the duty of lower step device.When PLC programmable controller receives after the signal that current sensor sends, the cycle-index that output needs.
Fig. 2 is mechanical schematic of the present invention, as shown in the figure, comprises table top 18 is installed, and on described installation table top, controller 17 is installed, the upside of controller 17 is provided with control table top; On described control table top, be provided with voltage display 1, Current Display 2, resetting time display 3, cycle-index display 4, malfunction indicator lamp 9, pause button and indicator lamp 10, manual actuation of button and indicator lamp 11, go on a long journey start button and indicator lamp 12 automatically, automatic pause long journey button and indicator lamp 13, power switch 14, test model switch 15, controller power source switch 16;
On described installation table top 18, a side at described controller 17 is provided with slide unit 5, an other side of slide unit 5 is provided with stepper motor and fixture 6, an other side of described stepper motor and fixture is provided with cigarette lighter plug clamping device 7, and an other side of cigarette lighter plug clamping device 7 is provided with cigarette lighter socket fixture 8.
When long duration test, open controller power source switch 15, select cigar lighter test model switch 14, the no power that lights a cigarette under manual mode after cigarette lighter plug and cigarette lighter socket position are fixing is tried out once, automatically moves button and indicator lamp 12 in off position during test run.After trial run finishes, the working power switch 13,1 of opening each group of cigar lighter shows cigar lighter work at present voltage, presses cigar lighter and automatically moves button 12, and long duration test moves automatically.
Cigar lighter moves button 12 automatically press after, cigar lighter clamping device 7 clamping point smoke device plugs also push socket cigarette lighter plug under the rectilinear motion of slide unit 5.Cigarette lighter plug pushes after socket, and cigar lighter current sinking shows in Current Display 2, and the timer 3 that simultaneously resets starts to clock, and cigar lighter clamping device 7 also unclamps.After cigarette lighter plug clamping device 7 unclamps, under the drive of stepper motor 6, (counterclockwise) rotates a certain angle clockwise, for example 15 °, move complete rear fixture 7 holding point smoke device plug automatic springs, during holding point smoke device plug ejects, controller 16 determines whether at 18 seconds female connectors and automatically resets according to cigar lighter current sinking, whether current sinking is not more than a preset value, for example 9A, if resetting time or current sinking do not meet the demands, controller 16 sends cigar lighter fault-signal, fault-signal indicator lamp 9 glimmers, this group cigar lighter stops test, other group continues test.
Cigar lighter is as fault-free, after plug automatic spring, clamping device 7 actions clamp plug, under the linear driven of slide unit 5, extract and return segment distance, stepper motor 6 drives counterclockwise lower or a certain angle that turns clockwise, and for example 15 °, has moved the instruction of the next circulation of rear wait, counter 4 cycle-indexes add, and this Time Controller 16 carries out air-cooled or natural cooling point smoke device plug according to test model state.
While preventing overheat test, open controller power source switch 15, the no power that lights a cigarette under manual mode after cigarette lighter plug and cigarette lighter socket position are fixing is tried out once, automatically moves button and indicator lamp 12 in off position during test run.After trial run finishes, the working power switch 13,1 of opening each group of cigar lighter shows cigar lighter work at present voltage, presses manual operation button 11, and cigar lighter prevents that overheat test from moving automatically.
After on-test, cigarette lighter plug clamping device 7 clamps plug, under the drive of slide unit 5, plug is pushed to cigarette lighter socket, two gold plaques in cigarette lighter socket fixture 8 interior clamping cigarette lighter sockets simultaneously, this state continuance a period of time, as 90 seconds or 60 seconds, after 90 seconds or 60 seconds, the two gold plaques of cigarette device plug socket fixing device 8 interior compressions unclamp, and plug clamping device 7 clamps plug and resets under the drive of slide unit 5.Controller 16 whether qualified according to the situation judgement test of cigar lighter current sinking in process of the test after above-mentioned action completes, defective controller 16 sends cigar lighter fault-signal, and fault-signal indicator lamp 9 glimmers, and this group cigar lighter stops test.
When occlusive test, open controller power source switch 15, the no power that lights a cigarette under manual mode after cigarette lighter plug and cigarette lighter socket position are fixing is tried out once, automatically moves button and indicator lamp 12 in off position during test run.After trial run finishes, the working power switch 13,1 of opening each group of cigar lighter shows cigar lighter work at present voltage, presses manual operation button 11, cigar lighter occlusive test operation automatically.
After on-test, cigarette lighter plug clamping device 7 clamps plug, under the drive of slide unit 5, plug is pushed to cigarette lighter socket, continues 10 minutes, and after 10 minutes, plug clamping device 7 clamps plug and resets under the drive of slide unit 5.Controller whether qualified according to the situation judgement test of last cigar lighter current sinking after above-mentioned action completes.Send cigar lighter fault-signal if test defective controller 16, fault-signal indicator lamp 9 glimmers, also need according to the power supply of the situation control cigar lighter of current drain with Time Controller 16, within a test period of 60 seconds, have 18 seconds cigar lighter continuous operation phenomenons, plug clamping device 7 clamps plug and resets under the drive of slide unit 5.
The foregoing is only preferred embodiment of the present invention, be not intended to limit the present invention, within the spirit and principles in the present invention all, any amendment of doing, be equal to replacement, improvement etc., within all should being included in protection scope of the present invention.
Claims (9)
1. a method for motor vehicle cigarette lighter integration test, is characterized in that, described method comprises the steps:
Step 1, after power-on, power supply is given respectively PLC Programmable Logic Controller and cigar lighter power supply;
Step 2, by working method and the circulation pattern of PLC Programmable Logic Controller selection testing arrangement;
Step 3, after start button is pressed, the pattern that testing arrangement starts to select according to step 2 is tested cigar lighter;
The kind of motor vehicle cigarette lighter integration test comprises: long duration test, prevent the test of overheat test and occlusive;
In described step 2, the working method of described testing arrangement is: long duration test, prevent the test of overheat test and occlusive.
2. the method for motor vehicle cigarette lighter integration test as claimed in claim 1, it is characterized in that: according to the selection of PLC Programmable Logic Controller described in outside step 2, measuring current, test voltage and the testing time of testing arrangement to cigar lighter samples and record.
3. the method for motor vehicle cigarette lighter integration test as claimed in claim 1, is characterized in that: described PLC Programmable Logic Controller receives after the signal that the current sensor in testing arrangement sends, output cycle-index.
4. the method for motor vehicle cigarette lighter integration test as claimed in claim 1, is characterized in that: power supply provides voltage to be respectively to PLC Programmable Logic Controller and cigar lighter: 220 volts of alternating voltages and 12 volts of DC voltages.
5. a motor vehicle cigarette lighter comprehensive test device, comprise table top (18) is installed, it is characterized in that, controller (17) is installed on described installation table top (18), one side of described controller (17) is provided with slide unit (5), an other side of slide unit (5) is provided with stepper motor and fixture (6), an other side of described stepper motor and fixture is provided with cigarette lighter plug clamping device (7), and an other side of cigarette lighter plug clamping device (7) is provided with cigarette lighter socket fixture (8);
The kind of motor vehicle cigarette lighter integration test comprises: long duration test, prevent the test of overheat test and occlusive.
6. motor vehicle cigarette lighter comprehensive test device as claimed in claim 5, is characterized in that, the upside of described controller (17) is provided with control table top; On described control table top, be provided with voltage display (1), Current Display (2), display resetting time (3), cycle-index display (4), malfunction indicator lamp (9), pause button and indicator lamp (10), manual actuation of button and indicator lamp (11), automatically long journey start button and indicator lamp (12), automatic pause long journey button and indicator lamp (13), power switch (14), test model switch (15), controller power source switch (16).
7. motor vehicle cigarette lighter comprehensive test device as claimed in claim 6, it is characterized in that, described voltage display (1), Current Display (2), display resetting time (3), cycle-index display (4), malfunction indicator lamp (9), pause button and indicator lamp (10), manual actuation of button and indicator lamp (11), power switch (14) forms a control module, and the quantity of described control module is one to three.
8. motor vehicle cigarette lighter comprehensive test device as claimed in claim 5, it is characterized in that, described slide unit (5), stepper motor and fixture (6), cigarette lighter plug clamping device (7), form a test bit cell with cigarette lighter socket fixture (8), the quantity of described test bit cell is one to three.
9. motor vehicle cigarette lighter comprehensive test device as claimed in claim 5, is characterized in that, described controller (17) is PLC Programmable Logic Controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210102448.5A CN102635874B (en) | 2012-04-10 | 2012-04-10 | Comprehensive test method and device for cigarette lighters of motor vehicles |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210102448.5A CN102635874B (en) | 2012-04-10 | 2012-04-10 | Comprehensive test method and device for cigarette lighters of motor vehicles |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102635874A CN102635874A (en) | 2012-08-15 |
| CN102635874B true CN102635874B (en) | 2014-10-01 |
Family
ID=46620375
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210102448.5A Active CN102635874B (en) | 2012-04-10 | 2012-04-10 | Comprehensive test method and device for cigarette lighters of motor vehicles |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102635874B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103486614B (en) * | 2013-09-13 | 2018-04-10 | 浙江吉利控股集团有限公司 | Cigar lighter durability test apparatus and experimental method |
| CN103742944B (en) * | 2014-01-21 | 2015-05-06 | 宁波工程学院 | Car cigarette lighter reset time and withdrawal force tester |
| CN103727560B (en) * | 2014-01-21 | 2015-05-06 | 宁波工程学院 | Reset time and withdrawal force testing device of cigarette lighter |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0081354A2 (en) * | 1981-12-04 | 1983-06-15 | Bear Automotive Service Equipment Company | Ignition coil test apparatus |
| KR100194694B1 (en) * | 1996-09-25 | 1999-06-15 | 양재신 | How to test a cigarette lighter device in a car |
| CN1472510A (en) * | 2002-07-29 | 2004-02-04 | 中国科学院金属研究所 | Tester for cigarette lighter performance |
| CN102109180A (en) * | 2010-11-30 | 2011-06-29 | 长城汽车股份有限公司 | Endurance test device for motor vehicle cigarette lighter |
-
2012
- 2012-04-10 CN CN201210102448.5A patent/CN102635874B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0081354A2 (en) * | 1981-12-04 | 1983-06-15 | Bear Automotive Service Equipment Company | Ignition coil test apparatus |
| KR100194694B1 (en) * | 1996-09-25 | 1999-06-15 | 양재신 | How to test a cigarette lighter device in a car |
| CN1472510A (en) * | 2002-07-29 | 2004-02-04 | 中国科学院金属研究所 | Tester for cigarette lighter performance |
| CN102109180A (en) * | 2010-11-30 | 2011-06-29 | 长城汽车股份有限公司 | Endurance test device for motor vehicle cigarette lighter |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102635874A (en) | 2012-08-15 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102635874B (en) | Comprehensive test method and device for cigarette lighters of motor vehicles | |
| CN106814723B (en) | Testing device and testing system of vehicle control unit | |
| CN201107371Y (en) | Electric appliances durability test stand | |
| CN102197707B (en) | LED ignition power source and LED ignition system | |
| CN202471424U (en) | Automobile electric glass lifter testing stand | |
| CN102511009A (en) | Method for diagnosing the operation of a device for cutting off and connecting a battery from/to the onboard power network of a motor vehicle | |
| CN103091624B (en) | Based on the method for testing of FCT multistation proving installation | |
| CN203433361U (en) | Offline detection device for subway train door controller | |
| CN202126794U (en) | Open-type numerically-controlled machine tool experimental platform | |
| CN113466579A (en) | High-temperature aging automatic test monitoring method and system for vehicle-mounted product | |
| JP6321698B2 (en) | Method for monitoring hibernation in a motor vehicle and controller, program and storage medium therefor | |
| CN114325108B (en) | Method for detecting insulation performance of high-voltage heater of automobile air conditioner | |
| CN202947881U (en) | Automatic detection system for durability testing platform of car seat sliding track | |
| CN102998126A (en) | Automatic detection system and method of automobile seat slider durability test stand | |
| CN203433037U (en) | Electrical data tester for electronic fuel injection automobile throttle assembly | |
| CN205417100U (en) | Vehicle air purification system | |
| CN211718463U (en) | Electric lock switch endurance test device | |
| RU77448U1 (en) | POWER PANEL CHECK STAND | |
| CN208538395U (en) | A kind of multifunctional mobile numerical control machine tool assembling debugging teaching experimental base | |
| JP5985230B2 (en) | Booster inspection device and booster inspection method | |
| CN202394081U (en) | Contactless control system for numerically-controlled machine tool | |
| CN220795374U (en) | Motor train unit board card detection device | |
| CN111665022A (en) | Automated equipment for detecting performance of automobile welcome lamp | |
| CN103742943B (en) | Car cigarette lighter reset time and withdrawal force tester | |
| CN206178397U (en) | Automatic actuating device of high -speed EMUs main circuit breaker switch |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |