Summary of the invention
The object of the present invention is to provide a kind of travelling-wave type rotary ultrasonic motor polyvinylidene difluoride (PVDF) base composite friction material, overcome existing polyvinylidene difluoride (PVDF) friction materials and have poor heat resistance, and then cause the problem of difficulty in starting.
Another object of the present invention is to provide the preparation method of a kind of travelling-wave type rotary ultrasonic motor polyvinylidene difluoride (PVDF) base composite friction material.
To achieve these goals, the present invention has adopted following technical scheme:
A kind of travelling-wave type rotary ultrasonic motor polyvinylidene difluoride (PVDF) base composite friction material, is characterized in that comprising the following component in weight part:
Described fortifying fibre has any of glass fibre, carbon fiber, salt of wormwood whisker, assorted fibre, aramid fiber; Carbon fiber, fiberglass surfacing are through silane coupling agent pre-treatment; Described coupling agent is silane coupling agent, the consumption of coupling agent is total amount 0~1 part and be greater than 0.Silane coupling agent processing inorganic materials can improve the bonding force of PVDF reisn base material, improves friction materials over-all properties.
Described reinforcing filler has any of cupric oxide, aluminum oxide, silicon carbide, silicon nitride, carbon nanotube, chromic oxide, titanium oxide, silicon oxide, potassium titanate, zinc oxide, norbide.
Described friction and heat conductivility conditioning agent have any or several mixtures of graphite, copper bronze, molybdenumdisulphide, paracril, polybenzoate, tetrafluoroethylene.The frictional behaviour that can improve material after interpolation frictional property regulator, increases frictional coefficient, improves the stalling torque of TRUM; Improve the modulus of compression of material, improve the Hardness Match of friction pair to improve the wear resistance of material and the work-ing life of TRUM; Improve thermal conductivity (the good thermal conductivity of inorganic materials is conducted the heat of TRUM generation in service in time, reduces the creep and the adhesive wear that produce because of localized hyperthermia), reach the object of the over-all properties of improving TRUM.
A preparation method for polyvinylidene difluoride (PVDF) base composite friction material for travelling-wave type rotary ultrasonic motor, is characterized in that, comprises the following steps:
1) take in proportion each component, first premix 20min in ball mill, then adopt ethanol wet-mixed 3~5h is dry at 80 ℃;
2) above-mentioned pellet is added to die cavity, shaped by fluid pressure, pressure 25~40MPa, pressure keeps 5~15min; The demoulding, at 220~250 ℃ of sintering 1.5~2.5h, furnace cooling;
3) be machined to desired size.
Contriver is for the contact friction function mechanism under ultrasonic frequency domain vibration environment between ultrasound electric machine stator and rotor, select polyvinylidene difluoride (PVDF) as friction material matrix, adopt organic-inorganic filler to carry out modification, obtain excellent polyvinylidene difluoride (PVDF) base frication material, improved mechanical characteristics and the work-ing life of ultrasound electric machine.
Embodiment:
Below with reference to embodiment, technical scheme of the present invention is described:
Polyvinylidene difluoride (PVDF), model 2801, French Arkema produces; Tetrafluoroethylene, median size is 25 μ m, Shandong China fluorine chemical limited liability company provides; Polybenzoate, particle diameter is 25~30 μ m, middle vast and boundless morning twilight new chemical materials limited liability company produces; Aluminium sesquioxide, Nanjing Zheng Zhi Science and Technology Ltd. provides; Ground carbon fiber black powder, mean diameter is 7 μ m, and mean length is 50~70 μ m, and Nanjing Zhi Ning filler company limited provides; Graphite, purity 99.85%, granularity is less than or equal to 30 μ m, Shanghai gelatinizing plant produced.
Embodiment 1
A kind of travelling-wave type rotary ultrasonic motor polyvinylidene difluoride (PVDF) base composite friction material, comprises 100 parts of the following component in weight part: PVDF, and friction and heat conductivility regulate 20 parts of material tetrafluoroethylene, 20 parts, polyphenyl fat, 10 parts of copper bronzes.
A preparation method for polyvinylidene difluoride (PVDF) base composite friction material for travelling-wave type rotary ultrasonic motor, step is as follows:
A) PVDF resin, polybenzoate, copper bronze, tetrafluoroethylene first premix 20min in ball mill in proportion, then adopt ethanol wet-mixed 3h is dry at 80 ℃;
B) above-mentioned pellet is added to die cavity, shaped by fluid pressure, pressure 35MPa, pressure keeps 15min; The demoulding, at 220~250 ℃ of sintering 2h, furnace cooling.
C) be machined to desired size, stand-by.
Embodiment 2
A kind of travelling-wave type rotary ultrasonic motor polyvinylidene difluoride (PVDF) base composite friction material, comprises 100 parts of the following component in weight part: PVDF, 30 parts, fortifying fibre carbon fiber, 1.0 parts of silane resin acceptor kh-550s.
A preparation method for polyvinylidene difluoride (PVDF) base composite friction material for travelling-wave type rotary ultrasonic motor, step is as follows:
A) PVDF resin, carbon fiber, coupling agent first premix 20min in ball mill in proportion, then adopt ethanol wet-mixed 3h is dry at 80 ℃;
B) above-mentioned pellet is added to die cavity, shaped by fluid pressure, pressure 35MPa, pressure keeps 15min; The demoulding, at 220~250 ℃ of sintering 2h, furnace cooling;
C) be machined to desired size, stand-by.
Embodiment 3
A kind of travelling-wave type rotary ultrasonic motor polyvinylidene difluoride (PVDF) base composite friction material, comprises 100 parts of the following component in weight part: PVDF, 30 parts, reinforcing filler aluminum oxide.
A preparation method for polyvinylidene difluoride (PVDF) base composite friction material for travelling-wave type rotary ultrasonic motor, step is as follows:
A) PVDF resin, aluminum oxide, first premix 20min in ball mill in proportion, then adopt ethanol wet-mixed 3h is dry at 80 ℃;
B) above-mentioned pellet is added to die cavity, shaped by fluid pressure, pressure 35MPa, pressure keeps 15min; The demoulding, at 220~250 ℃ of sintering 2h, furnace cooling;
C) be machined to desired size, stand-by.
Embodiment 4
A kind of travelling-wave type rotary ultrasonic motor polyvinylidene difluoride (PVDF) base composite friction material, comprise the following component in weight part: PVDF100 part, friction and heat conductivility regulate 20 parts of material tetrafluoroethylene, 20 parts, polyphenyl fat, 10 parts of copper bronzes, 30 parts, fortifying fibre carbon fiber, 1.0 parts of silane resin acceptor kh-550s.
A preparation method for polyvinylidene difluoride (PVDF) base composite friction material for travelling-wave type rotary ultrasonic motor, step is as follows:
A) PVDF resin, tetrafluoroethylene, polybenzoate, copper bronze, carbon fiber, coupling agent first premix 20min in ball mill in proportion, then adopt ethanol wet-mixed 3h is dry at 80 ℃;
B) above-mentioned pellet is added to die cavity, shaped by fluid pressure, pressure 35MPa, pressure keeps 15min; The demoulding, at 220~250 ℃ of sintering 2h, furnace cooling;
C) be machined to desired size, stand-by.
Embodiment 5
A kind of travelling-wave type rotary ultrasonic motor polyvinylidene difluoride (PVDF) base composite friction material, comprise 100 parts of the following component in weight part: PVDF, 20 parts, fortifying fibre carbon fiber, friction and heat conductivility conditioning agent: 5 parts, graphite, 10.0 parts of molybdenumdisulphide, 20 parts, polyphenyl fat, 10 parts of copper bronzes, 5.0 parts, reinforcing filler aluminum oxide, 0.1 part of silane resin acceptor kh-550.
A preparation method for polyvinylidene difluoride (PVDF) base composite friction material for travelling-wave type rotary ultrasonic motor, step is as follows:
A) PVDF resin, graphite, polybenzoate, copper bronze, aluminum oxide, molybdenumdisulphide, carbon fiber, coupling agent first premix 20min in ball mill in proportion, then adopt ethanol wet-mixed 3h is dry at 80 ℃;
B) above-mentioned pellet is added to die cavity, shaped by fluid pressure, pressure 35MPa, pressure keeps 15min; The demoulding, at 220~250 ℃ of sintering 2h, furnace cooling;
C) be machined to desired size, stand-by.
Embodiment 6
A kind of travelling-wave type rotary ultrasonic motor polyvinylidene difluoride (PVDF) base composite friction material, comprises the following component in weight part: PVDF100 part.
A preparation method for polyvinylidene difluoride (PVDF) base composite friction material for travelling-wave type rotary ultrasonic motor, step is as follows:
A) PVDF resin first premix 20min in ball mill, then adopt ethanol wet-mixed 3h is dry at 80 ℃;
B) above-mentioned pellet is added to die cavity, shaped by fluid pressure, pressure 35MPa, pressure keeps 15min; The demoulding, at 220~250 ℃ of sintering 2h, furnace cooling;
C) be machined to desired size, stand-by.
The indices of the material that embodiment 1-6 obtains is as table 1:
Table 1
Embodiment |
Modulus of compression (MPa) |
Frictional coefficient |
Abrasion loss/100 hour (mg) |
1 |
289.45 |
0.24 |
8.0 |
2 |
297.87 |
0.26 |
4.2 |
3 |
270.15 |
0.28 |
5.6 |
4 |
285.71 |
0.28 |
2.4 |
5 |
294.84 |
0.31 |
1.8 |
6 |
252.76 |
0.22 |
14.7 |
In embodiment 6, do not add any filler.
Embodiment 1 adds friction and heat conductivility regulates material, can improve the frictional behaviour of UHMW-PE material, present case is keeping under frictional coefficient variation not quite, improve the modulus of compression of material, can improve motor thermal conductivity, conduct in time the heat of TRUM generation in service, reduce the creep and the adhesive wear that because of localized hyperthermia, produce, thereby reduced its abrasion loss;
Embodiment 2 adds fortifying fibre, fortifying fibre has high specific tenacity, specific modulus, good corrosion-resistant, thermal conductivity and self-lubricating, in present case, add carbon fiber the Young's modulus of material and frictional coefficient are all improved, effectively reduced its abrasion loss simultaneously;
Embodiment 3 adds reinforcing filler, adds reinforcing filler and can significantly improve mechanical property, the crocking resistance of material, and modulus of compression, frictional coefficient are improved compared with case 6, abrasion loss reduces significantly;
Embodiment 4 adds fortifying fibre, coupling agent, friction and heat conductivility and regulates material, adds friction and heat conductivility adjusting material on the basis of example 2, and the abrasion loss of material significantly reduces;
Embodiment 5 adds all material, not only make frictional coefficient improve, and the abrasion loss of material is very little.
Stalling torque and no-load speed are 2 important indicators in TRUM mechanical characteristics: stalling torque can reflect the frictional interface motivating force of material, and are convertible into the rubbing factor under ultrasound-driven condition; No-load speed can reflect the interface conversion efficiency of ultrasound electric machine friction materials.The stalling torque of the Φ 60TRUM of application PVDF matrix material can reach 1.0N.m; No-load speed reaches 200r.min
-1; Improve the Hardness Match of friction pair to improve the wear resistance of material and the work-ing life of TRUM, more than motor is estimated and can be reached 8000h work-ing life; Reach the object of the over-all properties of improving TRUM.
The component that embodiment 7 to embodiment 15 adopts is as shown in table 2, and in form, the unit of all components is weight part, and preparation method is with embodiment 1.
Table 2
The above; it is only preferably embodiment of the present invention; protection scope of the present invention is not limited to this; any be familiar with those skilled in the art the present invention disclose technical scope in, the simple change of the technical scheme that can obtain apparently or equivalence replace all fall within the scope of protection of the present invention.