Background technology
Seawater circulation cooling is as an environmental protective, water saving technology; There is huge potential application demand in high water consumption industries such as electric power, chemical industry, petrochemical industry, iron and steel; The development and use seawater replaces fresh water as industrial circulating cooling water, is to alleviate China coastal cities and regional Freshwater resources are in short supply, one of important channel of the protection marine eco-environment.
In Freshwater resources today in short supply day by day, direct seawater utilization has obtained the common concern of various circles of society.Increasing Coastal Power Plant and chemical enterprise adopt the alternative fresh water of seawater to make industrial water coolant and are applied in the production.Copper alloy is widely used in the condenser (or heat exchanger) of cooling system because of its good heat conduction and machinability; Yet because the complicacy of seawater component and the variety of infection factor; More serious corrosion can take place in copper alloy in seawer system, thereby influences its thermal conductivity and work-ing life.About seawer system or the research of seawater circulating cooling system copper alloy inhibiter; Abroad be U.S. Exxon company report the earliest; System's cycles of concentration is controlled at 1.5~2.0; Admiraltymetal corrosion control index reaches 0.03mm/a (An Innovative Approach to Controlling Salt Water Cooling Tower System Problems [J] .Materials performance, 1978,17 (12): 16-22).Domestic in seawater or simulated seawater (salt medium) copper inhibitor research very active.More about simulated seawater copper inhibitor research report in salt solution and synthetic sea water, copper inhibitor research report is less in seawater and circulation refrigerated sea water.For example: " preparation method of composite corrosion inhibitor for copper nickel alloy in the seawater " (Chinese publication CN1880505A; 2005) the phosphorous compound prescription of being made up of benzoglyoxaline 15%~35%, zinc sulfate 1%~2%, Sodium orthomolybdate 35%~60%, water glass 7%~15%, Sunmorl N 60S 7%~14%, Sodium hexametaphosphate 99 2%~4%, Starso 2%~4% is provided; Under the 300mg/L working concentration; Corrosion inhibition rate to B10 surpasses 90%; The corrosion inhibition rate of B30 is surpassed 85%, but its test conditions leaves standstill in the seawater at normal temperature, be applicable to airtight or leave standstill the anticorrosion of system's copper alloy; Incompatible at open type seawater circulating cooling system, beyond affordability especially economically." seawater is as the treatment process of recirculated cooling water " (Chinese granted patent CN11275878C; 2006) the seawater water treatment method of being made up of inhibiter, Scale inhibitors, biocide is provided; Wherein the inhibiter dosage is 40mg/L~50mg/L; Form phosphorous compound prescription by Sodium orthomolybdate 10%~20%, Sunmorl N 60S 12%~20%, Sodium Benzoate 5%~10%, zinc sulfate 10%~20%, zinc chloride 5%~10%, trisodium citrate 8%~15%, thionamic acid 4%~8%, Sodium hexametaphosphate 99 4%~8%, sodium sulfate 5%~10, phenylpropyl alcohol triazole 4%~10%; At the seawater cycles of concentration is 1.5~2.0; The erosion rate of control admiraltymetal is less than 0.009mm/a; Corrosion inhibition rate is on the low side, and the inhibition index does not reach the technical requirements less than 0.005mm/a of " circularly-cooling sea water Treatment Design standard " (GB/T 23248-2009) regulation, and cost of water treatment is also higher.
Analyze from the finding relevant report; About achievement in research and practical application also have certain gap; Still be faced with some problem demanding prompt solutions aspect technology, economy, the environmental protection: (1) experiment condition can not fine simulated seawater circulating cooling system operation condition (temperature, flow velocity, concentration rate etc.), and the flexibility of achievement in research in the cooled with seawater system does not have cogency; (2) the neutralization technology index has much room for improvement, some composite corrosion inhibitors of developing, and corrosion mitigating effect is on the low side, and control corrosion of copper alloy speed does not reach the technical requirements of circularly-cooling sea water Treatment Design regulation and stipulation; (3) cost of water treatment is higher, and agent of inhibiter list or compound prescription consumption in seawater is big, and like the huge height of Sodium orthomolybdate unit price, and working concentration is higher, has improved cost of water treatment greatly.And the M.L. in the existing industrial colling of some composite corrosion inhibitor ton cost of water treatment of preresearch estimates is up to several times and even tens times, and use cost is very expensive, does not have the practicality and the market competitiveness at the seawater circulating cooling system; (4) discharge water will be limited by environmental protection, for a long time, is prone to cause phosphorus (phosphine) corrosion inhibitor of body eutrophication to occupy the main flow of water conditioner; In recent years; Receive the restriction of country, local sewage drainage standard and sea environment-friendly, started the cry of " limit phosphorus ", " taboo phosphorus " in the treatment of cooling water field once more, some phosphorous water conditioners lose the competitive edge in market gradually; Be faced with the situation that is eliminated, no phosphatization water technology has become the focus that industry is paid close attention to.
Summary of the invention
The objective of the invention is to overcome the deficiency of prior art; Provide a kind of circularly-cooling sea water not have phosphor copper composite corrosion inhibitor and preparation and method of use; To solve the etching problem of copper alloy in the seawater circulating cooling system; To the needs of current seawater recirculation refrigerating technology development and marine eco-environment protection, design research and development new copper alloy corrosion inhibitor of sea water around performance, environment and economic three general objectives.
The object of the invention is achieved through following technical proposals:
A kind of circularly-cooling sea water does not have the phosphor copper composite corrosion inhibitor, forms by the prefilming agent of pretreatment stage use and the inhibiter of normal operating phase use, wherein:
Said prefilming agent is organic azole compounds, one or both of benzotriazole, mercapto benzothiazole, TTA or tetrahydroglyoxaline for example, and consumption is 100mg/L~200mg/L, mainly utilizes its adsorption precipitation effect;
Said inhibiter is made up of organic azole compounds and inorganic salt; Wherein: said organic azole compounds is one or both of benzotriazole, mercapto benzothiazole, TTA or tetrahydroglyoxaline; Consumption is 3mg/L~9mg/L, mainly utilizes its adsorption precipitation effect
Said inorganic salt are rare-earth salts, zinc salt or molybdate, mainly utilize its cathode deposition effect, and consumption is 2mg/L~20mg/L:
Said rare-earth salts is the inorganic acid salt or the organic acid salt of REE; Be specially hydrochloride, nitrate salt or acetate; For example Lanthanum trichloride, Lanthanum trinitrate, lanthanum acetate, zirconium nitrate, Cerium II Chloride, cerous nitrate, cerous acetate, Yttrium trichloride, Yttrium trinitrate or acetic acid yttrium mainly utilize REE to react;
Said zinc salt is zinc sulfate, zinc chloride or Zinc Gluconate, with Zn
2+The meter consumption mainly is to utilize zine ion to react
Said molybdate is molybdic acid an alkali metal salt or molybdic acid alkaline earth salt, and for example Sodium orthomolybdate, Potassium orthomolybdate, magnesium molybdate or ammonium molybdate mainly are to utilize its oxidation-resistance.
Each component content is preferably following:
The consumption of organic azole compounds is 150mg/L~200mg/L in the said prefilming agent.
The consumption of organic azole compounds is 3mg/L~6mg/L in the said inhibiter.
The consumption of inorganic salt is 2~15mg/L in the said inhibiter.
When preparing composite corrosion inhibitor of the present invention; Benzotriazole water or organic solvent (like ethanol) dissolving; Tetrahydroglyoxaline dissolves with organic solvent (like Virahol); Mercapto benzothiazole, TTA are with alkali lye (like sodium hydroxide) dissolving, and other inorganic salt get final product with solvent (deionized water or tap water) preparation.
Carry out constant volume after utilizing solvent (deionized water, tap water, organic alcohol or alkali lye) directly to dissolve respective substance, get final product (stirring capable of using or heating come accelerate dissolution) to reach finite concentration; Calculate its usage quantity according to seawater usage quantity and the strength of solution (organism and inorganic salt) prepared then; With solution of having prepared and sea water mixing, so that each component in the final seawater reaches the concentration requirement of inhibiter under prefilming agent and the normal operation respectively.
Composite corrosion inhibitor of the present invention is selected without phosphorus raw material for use, and selecting organic azole, inorganic salt compound for use is raw material, and collaborative organic azole inhibiter adsorption precipitation film, inorganic salt cathode deposition membranous type binding mode are realized to the corrosion inhibition of copper alloy in seawater.
In use; At first (step 1) will prepare be used for the prefilming agent that pretreatment stage uses (can be earlier according to the working concentration of the amount of seawater, prefilming agent and set of dispense than the consumption that calculates each component and be mixed with solution) be added to seawater or additional seawater (to reach the concentration requirement of prefilming agent in the invention); Then under the normal temperature (20 ℃~30 ℃), dynamically under the condition of (lacing film rotating speed 80r/min~120r/min or start recycle pump); Move 24h at least continuously; Preferred 24h~48h is to form preservative protective film at copper alloy surface fast; (step 2) changes in the normal inhibition seawater behind the film in advance; Be about to the inhibiter that the normal operating phase of preparation uses (can be according to the seawater amount or possess the water yield, concentration rate, seawater rate of water make-up or blowdown flow rate, the set of dispense of normally moving inhibiter working concentration and inhibiter is than basic dosage that calculates each component and usual amounts just; Take by weighing and be mixed with solution again) be added to (to reach the concentration requirement of inhibiter in the invention) in seawater or the cooling system, keep the operation of inhibiter lower concentration to realize reparation to protective membrane.
A kind of circularly-cooling sea water of the present invention does not have the phosphor copper composite corrosion inhibitor; Comprise prefilming agent and normal operation inhibiter; To seawater circulation process for cooling characteristics and systematic economy operating requirement, propose to adopt earlier the polynary prefilming agent of organic azole of high density to handle, change a kind of technology that the composite normal operation inhibiter of lower concentration is handled refrigerated sea water again over to; Realize inhibiter high density fast filming; Lower concentration is kept the purpose that film is repaiied in operation, and 1.8~2.2 of cycles of concentration, control corrosion of copper alloy speed is less than 0.003mm/a; Technical performance index reaches the 0.005mm/a standard technique requirement that " circularly-cooling sea water Treatment Design standard " (GB/T23248-2009) stipulated, technico-economical comparison can reach the domestic seawater circulation cooling demonstration project level of at present having moved.Corrosion inhibitor product raw material sources of the present invention are extensive, favorable solubility, and cost performance is high, low toxicity, environment-friendly type is without phosphorus, not pollution of marine environment; Good with seawater dirt dispersion agent, bacterium algae suppressor factor compatibleness, be a kind of efficient, economic non-phosphate environment-friendly type seawater water conditioner, have broad application prospects.
Embodiment
Further specify technical scheme of the present invention below in conjunction with specific embodiment.The seawater that uses is taken from Tanggu, Tianjin seawater cleaning factory, water-quality guideline: pH value 7.31, specific conductivity 3.99 * 10
4μ s/cm, basicity 123mg/L, turbidity<10mg/L, Ca
2+380mg/L, Mg
2+1162mg/L, SO
4 2-2478mg/L, Cl
-17403mg/L.
Electrochemical test method adopts weak polarization measuring technology commonly used, the corrosion condition and the inhibiter film forming situation of monitoring aluminum brass working electrode.
The corrosion weight loss method is according to " mensuration of water conditioner corrosion inhibition-rotary hanging plate method " GB/T 18175-2000 standard; Material is aluminum brass (HAl77-2A), admiraltymetal (HSn62, HSn70) test piece or test ring; Experiment condition is: behind the preparatory film 24h of normal temperature (20 ℃) dynamic (rotating speed 80r/min); Change in 50 ℃ ± 1 ℃ the normal inhibition seawater, move 120 hours continuously.
Dynamic analog test is to utilize power system seawater circulation cooling dynamic simulation tester to carry out, and experiment condition is: quantity of circulating water 1000L/h, velocity in pipes 0.6m/s, possess water yield 450L, cycles of concentration 1.8~2.2, Balance of nature pH value, 45 ℃ of recirculated water leaving water temperature(LWT)s, 6 ℃~10 ℃ of the cooling tower Inlet and outlet water temperature difference, test and use material to be brass (HAl77-2A, HSn62, HSn70) test tube and test piece, 18 days test periods.
Without the situation of carrying out inhibition under the preparatory film disposition:
1. without film processing in advance, directly in seawater, add benzotriazole 1mg/L, mercapto benzothiazole 6mg/L, zinc chloride (Zn
2+Meter) 5mg/L, under normal temperature (20 ℃) static conditions, aluminum brass electrode film forming 1h, measurement of polarization resistance are 8266 Ω cm
2, erosion rate 0.04106mm/a, corrosion inhibition rate 34.51%.
2. without film processing in advance, directly in seawater, add benzotriazole 2mg/L, mercapto benzothiazole 6mg/L, zinc sulfate (Zn
2+Meter) 5mg/L, under normal temperature (20 ℃) static conditions, aluminum brass electrode film forming 1h, measurement of polarization resistance are 10483 Ω cm
2, erosion rate 0.02885mm/a, corrosion inhibition rate 54%.
3. without film processing in advance, directly in seawater, add benzotriazole 3mg/L, mercapto benzothiazole 2mg/L, Zinc Gluconate (Zn
2+Meter) 4mg/L, under normal temperature (20 ℃) static conditions, aluminum brass electrode film forming 1h, measurement of polarization resistance are 10138 Ω cm
2, erosion rate 0.03232mm/a, corrosion inhibition rate 48.45%.
Embodiment 1
By the corrosion weight loss test; In seawater, add benzotriazole 50mg/L, mercapto benzothiazole 50mg/L, with the aluminum brass test piece carry out preparatory film handle (under 20 ℃ of normal temperature, dynamically be lacing film rotating speed 80r/min; Move 24h continuously); Change benzotriazole 2mg/L again over to, mercapto benzothiazole 6mg/L, zinc sulfate (Zn
2+Meter) moves in the seawater of 2mg/L, measure erosion rate 0.00150mm/a.
Embodiment 2
By the corrosion weight loss test; In seawater, add benzotriazole 50mg/L, mercapto benzothiazole 50mg/L, with the aluminum brass test piece carry out preparatory film handle (under 20 ℃ of normal temperature, dynamically be lacing film rotating speed 120r/min; Move 48h continuously); Change benzotriazole 3mg/L again over to, mercapto benzothiazole 2mg/L, zinc chloride (Zn
2+Meter) moves in the seawater of 4mg/L, measure erosion rate 0.00125mm/a.
Embodiment 3
By the corrosion weight loss test, in seawater, add benzotriazole 50mg/L, mercapto benzothiazole 100mg/L; With the aluminum brass test piece carry out preparatory film handle (under 20 ℃ of normal temperature, dynamically be lacing film rotating speed 100r/min; Move 35h continuously), change benzotriazole 2mg/L again over to, mercapto benzothiazole 6mg/L; Move in the seawater of Zinc Gluconate 5mg/L, measure erosion rate 0.00146mm/a.
Embodiment 4
By the corrosion weight loss test, in seawater, add benzotriazole 80mg/L, mercapto benzothiazole 100mg/L; With the aluminum brass test piece carry out preparatory film handle (under 20 ℃ of normal temperature, dynamically be lacing film rotating speed 80r/min; Move 24h continuously), change benzotriazole 3mg/L again over to, mercapto benzothiazole 3mg/L; Move in the seawater of Lanthanum trinitrate 5mg/L, measure erosion rate 0.00143mm/a.
Embodiment 5
By the corrosion weight loss test, in seawater, add benzotriazole 50mg/L, mercapto benzothiazole 150mg/L; With the aluminum brass test piece carry out preparatory film handle (under 20 ℃ of normal temperature, dynamically be lacing film rotating speed 80r/min; Move 48h continuously), change benzotriazole 3mg/L again over to, mercapto benzothiazole 6mg/L; Move in the seawater of Sodium orthomolybdate 15mg/L, measure erosion rate 0.00074mm/a.
Embodiment 6
By the corrosion weight loss test, in seawater, add benzotriazole 40mg/L, mercapto benzothiazole 150mg/L; With the aluminum brass test piece carry out preparatory film handle (under 20 ℃ of normal temperature, dynamically be lacing film rotating speed 80r/min; Move 30h continuously), change benzotriazole 3mg/L again over to, mercapto benzothiazole 2mg/L; Move in the seawater of Potassium orthomolybdate 20mg/L, measure erosion rate 0.00090mm/a.
Embodiment 7
By the corrosion weight loss test, in seawater, add TTA 40mg/L, mercapto benzothiazole 80mg/L; With the aluminum brass test piece carry out preparatory film handle (under 20 ℃ of normal temperature, dynamically be lacing film rotating speed 80r/min; Move 30h continuously), change TTA 3mg/L again over to, mercapto benzothiazole 2mg/L; Move in the seawater of Yttrium trichloride 20mg/L, measure erosion rate 0.00115mm/a.
Embodiment 8
By the corrosion weight loss test, in seawater, add benzotriazole 40mg/L, tetrahydroglyoxaline 150mg/L; With the aluminum brass test piece carry out preparatory film handle (under 20 ℃ of normal temperature, dynamically be lacing film rotating speed 80r/min; Move 30h continuously), change benzotriazole 3mg/L again over to, tetrahydroglyoxaline 6mg/L; Move in the seawater of Cerium II Chloride 15mg/L, measure erosion rate 0.00124mm/a.
Embodiment 9
By the corrosion weight loss test, in seawater, add tetrahydroglyoxaline 50mg/L, mercapto benzothiazole 70mg/L; With the aluminum brass test piece carry out preparatory film handle (under 20 ℃ of normal temperature, dynamically be lacing film rotating speed 80r/min; Move 24h continuously), change benzotriazole 3mg/L again over to, mercapto benzothiazole 2mg/L; Move in the seawater of lanthanum acetate 5mg/L, measure erosion rate 0.00108mm/a.
Embodiment 10
By the corrosion weight loss test, in seawater, add tetrahydroglyoxaline 40mg/L, mercapto benzothiazole 150mg/L; With the aluminum brass test piece carry out preparatory film handle (under 20 ℃ of normal temperature, dynamically be lacing film rotating speed 80r/min; Move 30h continuously), change benzotriazole 3mg/L again over to, mercapto benzothiazole 2mg/L; Move in the seawater of ammonium molybdate 15mg/L, measure erosion rate 0.00098mm/a.
Preparatory film processing with identical is handled three kinds of different brass materials with the inhibition scheme of normal operation
In seawater, add benzotriazole 50mg/L, mercapto benzothiazole 150mg/L, under dynamic (80r/min) condition of normal temperature (20 ℃), aluminum brass electrode film forming 24h, weak polarization test polarization resistance is 126.4K Ω cm
2Three kinds of brass are all carried out carrying out benzotriazole 2mg/L again, mercapto benzothiazole 6mg/L, zinc chloride (Zn after preparatory film handles
2+Meter) normally operation in the seawater of 2mg/L, corrosion weight loss result is: the erosion rate of Hsn62, Hsn70, HAl77-2A is respectively 0.00207mm/a, 0.00083mm/a, 0.00118mm/a.
Utilize power system seawater circulation cooling dynamic analog test; Above-mentioned three kinds of different brass materials are handled; Film is handled and is handled said with epimere with normal operation in advance; The erosion rate of corrosion of copper alloy control result: HAl77-2A is less than 0.002mm/a, and the erosion rate of Hsn62 and HSn70 is all less than 0.003mm/a.
Although above the preferred embodiments of the present invention are described; But the present invention is not limited to above-mentioned embodiment, and above-mentioned embodiment only is schematically, is not restrictive; Those of ordinary skill in the art is under enlightenment of the present invention; Not breaking away under the scope situation that aim of the present invention and claim protect, can also make the concrete conversion of a lot of forms, these all belong within protection scope of the present invention.