CN102632015A - Device for forming painted round heads at ends of chopsticks - Google Patents
Device for forming painted round heads at ends of chopsticks Download PDFInfo
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- CN102632015A CN102632015A CN2012100808851A CN201210080885A CN102632015A CN 102632015 A CN102632015 A CN 102632015A CN 2012100808851 A CN2012100808851 A CN 2012100808851A CN 201210080885 A CN201210080885 A CN 201210080885A CN 102632015 A CN102632015 A CN 102632015A
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- chopsticks
- lacquer
- paint
- grillage
- supporting seat
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Abstract
The invention belongs to the technical field of chopstick processing, and discloses a device for forming painted round heads at ends of chopsticks. The device mainly comprises a plate rack, a plate rack supporting seat, a paint feeding device and a controller, wherein the plate rack is used for fixing the chopsticks in batch, the plate rack supporting seat is provided with a plate rack clamping and positioning structure, the paint feeding device is used for dropping pain to the ends of the chopsticks, and the controller is used for controlling movement of moving components in the device. By means of designing the special plate rack supporting seat for clamping the chopstick plate rack and designing the automatic paint feeding device driven by a stepping motor to feed paint in a paint roller and drop the paint to upper end faces of the chopsticks, the heads of the chopsticks are mechanically painted. Besides, by the aid of the movable plate rack supporting seat, the chopsticks are painted in a large batch, and the working efficiency of the device is further improved. The stepping motor is controlled by the controller, so that the moving components can automatically move, and the chopsticks are automatically painted at one step in the large batch.
Description
Technical field
The invention belongs to the chopsticks processing technique field, relate to chopsticks end round end forming technique, a kind of specifically equipment that forms the paint round end in the chopsticks end.
Background technology
The process of chopsticks begins to finished product can be divided into seven big steps substantially: cut base according to sequencing from former base---and the raw material bamboo chip that will pass through preliminary treatment cuts into some square rib shape chopsticks bases; The car base---become the chopsticks of approximate taper carefully to hold with special lathe turning at chopsticks base one end; Chamfered edge---with emery wheel or abrasive band the chopsticks base through headstock is carried out the brute force polishing, chopsticks base corner angle are carried out rounding handle; Butt---block the part that exceeds design length from chopsticks base butt end,,, generally after butt, carry out thick head shaping processing, such as processing four rib pinnacles for the chopsticks that do not need japanning to form the consistent semi-finished product of length; Polishing---the semi-finished product chopsticks are carried out finer and smoother polishing, remove the fine hair on chopsticks surface, trickle salient point etc.; Japanning---paint in the chopsticks surface-coated; Point lacquer---point one oil dripping lacquer on the butt end cross section of tack chopsticks dries the back and forms a paint round end.
Wherein, the some lacquer is the very important operation of chopsticks process, and is comparatively rare in this operation bamboo chopsticks processing technology in early days.Bamboo wood is the same with other timber; The cross section has the fiber hole; Be the position that absorbs moisture content the most easily, go mouldy, strengthen the durability of chopsticks in order effectively to prevent; In the processing technology, mainly be used in and be coated with next cross-section fibers hole and air or the water of effectively cutting off of the thicker lacquer in other position of the relative chopsticks body of one deck on the end section in modern times.
Attractive in appearance for product adopted the mode of drop, so that paint forms a round end in the chopsticks end, so title is nodded again at present in the japanning of chopsticks termination.The existing operation of nodding still needs manual the completion, at first chopsticks in a row is inserted on the grillage, and butt end is similar to instrument of dropper by hand-held one of operator vertically up then, on chopsticks, drips oil dripping lacquer one by one, places to dry to get final product.The disadvantage of handwork is that efficient is low relatively.
Summary of the invention
The objective of the invention is in order to solve the problem of handwork inefficiency, proposed a kind of equipment that can accomplish the process of chopsticks end paint round end automatically,, reduce cost, promote chopsticks production capacity to improve the chopsticks working (machining) efficiency.
To achieve these goals; The technical scheme that the present invention adopts is: a kind of equipment that forms the paint round end in the chopsticks end; It is characterized in that, comprise the grillage that is used in batches fixing chopsticks, grillage supporting seat, drip to the chopsticks termination and put sending of paint and coat with lacquer the controller that device and each moving-member of control appliance move with grillage clamping and location structure.
Said grillage supporting seat can be arranged on the frame through first guide rail mechanism slidingly back and forth; First screw mandrel and the first stepping motor linkage that vertically are provided with, one is sleeved on first thread bush that also cooperates with it on first screw mandrel is fixed on said grillage supporting seat base plate bottom surface;
The said lacquer device that send is positioned at said grillage supporting seat top; Comprise bottom plate and upper slide; Said bottom plate front end is equipped with a plurality of lacquer tubes that are used to hold paint of evenly arranging; Second stepper motor is fixed in the rear end; Second screw mandrel and the interlock of said second stepper motor, one is sleeved on second thread bush that also cooperates with it on second screw mandrel is fixed on the upper slide bottom surface, but said upper slide and said bottom plate opposing parallel are assembled together slidably; The front end of said lacquer tube is provided with lacquer export; Be equipped with in the said lacquer tube and be used for paint in the lacquer tube is sent lacquer piston, a piston rod front end and send the lacquer piston fixedly stretch out in the lacquer tube and be assemblied in the upper slide front end in the rear end from what lacquer export was seen off, the corresponding perpendicular upper surface that is inserted in the chopsticks on the grillage of described lacquer export, said controller is controlled the start and stop and the rotating of first, second stepper motor.
The said equipment in use, is inserted into chopsticks on the grillage earlier in bulk; Then, grillage is placed on the grillage supporting seat, makes first row's chopsticks align lacquer export; Starting device then; Controller is controlled second stepper motor just to be changeed, drive send the lacquer piston to see the chopsticks upper surface that an oil dripping coats with lacquer correspondence off after, stop second stepper motor.Controller is controlled first stepper motor then just changes, and drives the reach of grillage supporting seat, makes second row's chopsticks align lacquer export, controls second stepper motor again and is just passing on lacquer.So repeatedly, all chopsticks point lacquers finish on grillage, and controller is controlled the counter-rotating of first stepper motor, and the grillage supporting seat resets, and takes off grillage and gets final product.Need when the lacquer tube is annotated lacquer, each lacquer export immersed in the paint, second stepper motor that reverses gets final product.
The chopsticks grillage clamping of the present invention through design special paints the self-action that pushes out and drop onto the chopsticks upper surface through lacquer export and send the lacquer device by under step motor drive, coating with lacquer with grillage supporting seat and one in the tube, realized the nod mechanization of operation of chopsticks.And the design through portable grillage supporting seat, realized the operation of large batch of chopsticks point lacquer, further improved the operating efficiency of equipment self.Realize moving automatically of each moving-member through controller control step motor, realized single chopsticks point lacquer in enormous quantities operation automation.
In such scheme; Said first guide rail mechanism is a function composition of realizing that the grillage supporting seat moves forward and backward; Multiple concrete form can be arranged; Such as monorail, double rail type or multiple formula, selecting for use of said guide rail also has multiple choices, can realize that like circular guideway, square rail, triangular guide or dovetail slideway etc. the guide rail of the relative slip of two corresponding components all can.
Because processed chopsticks are man-to-man with the lacquer tube; When chopsticks are arranged in grillage when comparatively intensive, the spacing of lacquer tube also certainly will will reduce, and then its maximum gauge is severely limited; If guarantee the capacity of lacquer tube; To avoid frequently adding lacquer, then need to coat with lacquer tube and design longlyer, be unfavorable for the volume of reduction equipment.If increase the spacing that chopsticks are arranged in grillage,, certainly will reduce the working (machining) efficiency of equipment again in the situation that does not increase plant width to adapt to large diameter lacquer tube.
To this, the present invention proposes a kind of improvement project, the promptly said lacquer device that send also can be arranged on the frame through second guide rail mechanism slidingly, and the spacing of said lacquer tube is the integral multiple of the chopsticks spacing of in grillage, laterally arranging.
Through above-mentioned improvement, equipment of the present invention then can coat with lacquer a spacing or increase under the situation of plant width not reducing, and realizes the disposable more large batch of chopsticks that machine.
In above-mentioned improvement project, said second guide rail mechanism can have multiple concrete form equally as first guide rail, and selecting for use of its guide rail has multiple choices too.
Drive the said driving mechanism that send lacquer device move left and right in order still can single batch based on the present device of above-mentioned improvement project to fulfil assignment automatically, also can to add, such as driving by the screw mandrel of stepper motor through interlock.When the spacing of lacquer tube is 2 times of the chopsticks spacing of in grillage, laterally arranging, send the move left and right of lacquer device to have only two sites, in order to reduce cost, can select for use much cheap that air cylinder device drives the move left and right of sending the lacquer device with respect to stepper motor.
In equipment of the present invention, chopsticks are corresponding with the lacquer export that coats with lacquer tube, and are particularly crucial.Though can be when placing grillage, manual range estimation aligns first row's chopsticks, obviously is easy to generate deviation, and when operation was unskilled, the process that aligns also can be wasted the long time.To this, as further changing, the present invention proposes the spacing scheme of a kind of grillage,, at grillage supporting seat front end the front beam that the restriction grillage moves forward is set that is, and a side is provided with the side crossbeam of restriction grillage sidesway.After adding this position limiting structure on the grillage supporting seat, when placing grillage, only need push away getting final product to the direction that crossbeam is set, obviously simplified the process of aligning.
Description of drawings
Fig. 1 is the left TV structure sketch map that forms the equipment of paint round end in the chopsticks end according to the invention;
Fig. 2 is the forward sight structural representation that forms the equipment of paint round end in the chopsticks end according to the invention;
Fig. 3 is that the A that send the lacquer device that forms the equipment that paints round end in the chopsticks end according to the invention is to structural representation.
Fig. 4 is a B-B sectional view shown in Figure 1.
The specific embodiment
Below in conjunction with a specific embodiment equipment of the present invention is further specified.
With reference to Fig. 1-4, in this example, equipment according to the invention comprises frame 7, establishes the grillage supporting seat on the frame 7 anterior deck plates 20, places grillage 15 on the said grillage supporting seat.Corresponding grillage top, frame 7 rear portions is established and is sent the lacquer device.Frame top is established electric appliance box 6, establishes controller in the case.
Said grillage supporting seat can be arranged on the frame through first guide rail mechanism slidingly back and forth, comprises base plate 14, prelocalization crossbeam 29, right location crossbeam 16, said grillage supporting seat base plate 14 bottom surface retaining thread covers 19.First stepper motor 18 is positioned at said grillage supporting seat below, and is fixing with rack table plate 20, and the first stepping motor output shaft fixedly is assembled together with first screw mandrel 23 is coaxial.The screw thread borehole jack of said thread bush 19 fits on first screw mandrel 23.
Guide rail sliding sleeve 17 compositions that said first guide rail mechanism comprises that two two ends are fixed and the round rail 22 of the vertical equity setting and the symmetry that is parallel to each other and four fixedly install with supporting seat base plate bottom surface and endoporus cooperates with said round rail, said four guide rail sleeves 17 symmetry in twos are sleeved on described two round rails 22.
Said grillage 15 is three-dimensional frame structure; Be provided with la m 28 and top plate 27 in the frame; Said la m 28 and top plate 27 respectively be provided with 460 up and down over against the chopsticks jack; Can insert chopsticks to be processed in every pair of chopsticks jack, said 460 chopsticks jacks divide 23 to ranked first 20 and evenly arrange.
The said lacquer device that send comprises bottom plate 2 and upper slide 5; Said bottom plate 2 is slidably disposed on middle and upper part, the frame rear portion crossbeam 30 through second guide rail mechanism; Front end is equipped with ten lacquer tubes 25 of evenly arranging; Fixing second stepper motor, 1, the second screw mandrel 3 in rear end fixedly is assembled together with the output shaft of said second stepper motor 1 is coaxial.One is sleeved on the bottom surface that second thread bush 8 that also cooperates with it on second screw mandrel is fixed on upper slide 5; Said upper slide 5 belows are provided with two slide rails 4 parallel with second screw mandrel 3, and said bottom plate 2 tops are formed with two parallel grooves 32 that cooperate with said two slide rails that opening is relative.
Said second guide rail mechanism comprises dovetail slideway 10 and and the said guide rail sliding sleeve that the bottom plate bottom surface fixedly installs and the opening chute cooperates with the said dovetail slideway composition 9 that send the lacquer device of a transverse horizontal setting.
One air cylinder device is arranged on said sending and coats with lacquer device one side; The cylinder barrel 24 of said air cylinder device is fixing with frame 7; Piston rod 31 outer ends link to each other with the said bottom plate 2 of lacquer device that send, said frame be provided with restriction send coat with lacquer device horizontally slip stroke about two positive stops.
Said ten lacquer tubes 25; One-tenth one row evenly arranges and is fixed on the lacquer tube frame 13 of bottom plate front end; Said lacquer tube front end is established the needle-like that has lacquer export and is dripped lacquer pipe 26; Assembling one rear is fixed with the piston (not shown) of piston rod 12 in the lacquer tube 25, and said piston rod 12 rear ends are stretched out and are fixed in the horizontal push pedal 11 of said upper slide front end from the lacquer tube.The spacing of the lacquer export of said ten lacquer tubes equals 2 times of spacing of 20 chopsticks of a row in the grillage.
This routine said equipment course of work is following:
At first, has enough paint in the inspection lacquer tube; Inspection send the lacquer device whether to be reset to right lateral position; Whether inspection grillage supporting seat is reset to the front end start bit.
The second, be benchmark with grillage supporting seat prelocalization crossbeam with right location crossbeam, on the grillage supporting seat, place the grillage that sticks with 460 chopsticks.At this moment, ten corresponding respectively first row's chopsticks left side numbers of lacquer export that drip the lacquer pipe be even bit (the 2nd, 4 ... The top of ten chopsticks 20), as shown in Figure 2.
The 3rd, starting device, controller are controlled second stepper motor just to be changeed; Drive the reach of second screw mandrel promotion upper slide, upper slide is borrowed piston rod promotion piston to push to coat with lacquer and is painted in the tube from the lacquer export outflow, treats behind the lacquer drippage of lacquer export outflow; Controller stops second stepper motor; Just change with starting first stepper motor, drive first screw mandrel and promote grillage supporting seat, grillage and move backward, treat that second row's chopsticks move to the lacquer export below and stop.Restart second stepper motor just changeing completion to second row left number even bit ten chopsticks drip lacquer.
The 4th, said process drips lacquer until last ten chopsticks arranging left number even bit and finishes repeatedly.The distance that controller control cylinder positive action, promotion send the lacquer device to move to left one times of chopsticks horizontal spacing.
The 5th; Controller is controlled second stepper motor just to be changeed, and last is arranged ten chopsticks of left scalar product numerical digit drip lacquer, starts the counter-rotating of first stepper motor then; Drive that first screw mandrel promotes the grillage supporting seat, grillage moves forward, treat that row's chopsticks second from the bottom move to the lacquer export below and stop.Restart second stepper motor just changeing drip the lacquer operation.
The 6th, said process repeatedly drips lacquer until ten chopsticks of the left scalar product numerical digit of first row and finishes.Controller control cylinder counteragent promotes to send the lacquer device to move to right and resets.Unload the grillage placement and treat dried solid the getting final product of paint on one side.
Claims (7)
1. equipment that forms the paint round end in the chopsticks end; It is characterized in that, comprise the grillage supporting seat that is used in batches fixedly grillage, band plate frame clamping and the location structure of chopsticks, drip to the chopsticks termination and put sending of paint and coat with lacquer the controller that device and each moving-member of control appliance move; Said grillage supporting seat can be arranged on the frame through first guide rail mechanism slidingly back and forth; First screw mandrel and the first stepping motor linkage that vertically are provided with, one is sleeved on first thread bush that also cooperates with it on first screw mandrel is fixed on said grillage supporting seat base plate bottom surface; The said lacquer device that send is positioned at said grillage supporting seat top; Comprise bottom plate and upper slide; Said bottom plate front end is equipped with a plurality of lacquer tubes that are used to hold paint of evenly arranging; Second stepper motor is fixed in the rear end; Second screw mandrel and the interlock of said second stepper motor, one is sleeved on second thread bush that also cooperates with it on second screw mandrel is fixed on the upper slide bottom surface, but said upper slide and said bottom plate opposing parallel are assembled together slidably; The front end of said lacquer tube is provided with lacquer export; Be equipped with in the said lacquer tube and be used for paint in the lacquer tube is sent lacquer piston, a piston rod front end and send the lacquer piston fixedly stretch out in the lacquer tube and be assemblied in the upper slide front end in the rear end from what lacquer export was seen off, the upper surface of the chopsticks on corresponding perpendicular flashboard rack of described lacquer export, said controller is controlled the start and stop and the rotating of first, second stepper motor.
2. the equipment that forms the paint round end in the chopsticks end according to claim 1; It is characterized in that; Said upper slide below is provided with two slide rails parallel with second screw mandrel, be formed with above the said bottom plate two openings relative with said two parallel grooves that slide rail cooperates.
3. the equipment that forms the paint round end in the chopsticks end according to claim 1; It is characterized in that; The guide rail sliding sleeve composition that said first guide rail mechanism comprises that two two ends are fixed and the round rail of the vertical equity setting and the symmetry that is parallel to each other and four fixedly install with supporting seat base plate bottom surface and endoporus cooperates with said round rail, said four guide rail sleeves symmetry in twos are sleeved on described two round rails.
4. the equipment that forms the paint round end in the chopsticks end according to claim 1; It is characterized in that; The spacing of said lacquer tube is the integral multiple of the chopsticks spacing of in grillage, laterally arranging, and the said lacquer device that send can be arranged on the frame through second guide rail mechanism slidingly.
5. the equipment that forms the paint round end in the chopsticks end according to claim 4; It is characterized in that said second guide rail mechanism comprises dovetail slideway and and the said guide rail sliding sleeve that the bottom plate bottom surface fixedly installs and the opening chute cooperates with the said dovetail slideway composition that send the lacquer device of a transverse horizontal setting.
6. the equipment that forms the paint round end in the chopsticks end according to claim 5; It is characterized in that; One air cylinder device is arranged on said sending and coats with lacquer device one side; The cylinder barrel and the frame of said air cylinder device are fixed, and the piston rod outer end links to each other with the said bottom plate of lacquer device that send, said frame be provided with restriction send coat with lacquer device horizontally slip stroke about two positive stops.
7. the equipment that forms the paint round end in the chopsticks end according to claim 1 is characterized in that, said grillage supporting seat front end is provided with the prelocalization crossbeam of restriction grillage reach, and a side is provided with the side location crossbeam of restriction grillage sidesway.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210080885.1A CN102632015B (en) | 2012-03-26 | 2012-03-26 | Device for forming painted round heads at ends of chopsticks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210080885.1A CN102632015B (en) | 2012-03-26 | 2012-03-26 | Device for forming painted round heads at ends of chopsticks |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102632015A true CN102632015A (en) | 2012-08-15 |
| CN102632015B CN102632015B (en) | 2014-04-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210080885.1A Active CN102632015B (en) | 2012-03-26 | 2012-03-26 | Device for forming painted round heads at ends of chopsticks |
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| Country | Link |
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| CN (1) | CN102632015B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102950636A (en) * | 2012-10-16 | 2013-03-06 | 浙江双枪竹木有限公司 | Equipment for carrying out shaping processing on chopsticks |
| CN102950089A (en) * | 2012-10-16 | 2013-03-06 | 浙江双枪竹木有限公司 | Equipment for adhering sand paint on end parts of chopsticks |
| CN103223397A (en) * | 2013-03-18 | 2013-07-31 | 浙江工业大学 | Method for automatically arranging, painting and drying chopsticks and device of method |
| CN108816640A (en) * | 2018-09-12 | 2018-11-16 | 南平市建阳区和家乐竹木家居用品有限公司 | Automate chopsticks lacquering device |
| CN112275552A (en) * | 2020-11-06 | 2021-01-29 | 南京为丹京商贸有限公司 | Auxiliary device for television panel glue dispensing and bonding process |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201410449Y (en) * | 2009-04-13 | 2010-02-24 | 宜兴市长宜汽车密封配件厂 | CNC coating machine |
| CN201752688U (en) * | 2009-09-15 | 2011-03-02 | 徐峰 | Automatic painting equipment for multi-specification chopsticks |
| KR20110040548A (en) * | 2009-10-14 | 2011-04-20 | 박경옥 | Chopsticks lacquering system |
-
2012
- 2012-03-26 CN CN201210080885.1A patent/CN102632015B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201410449Y (en) * | 2009-04-13 | 2010-02-24 | 宜兴市长宜汽车密封配件厂 | CNC coating machine |
| CN201752688U (en) * | 2009-09-15 | 2011-03-02 | 徐峰 | Automatic painting equipment for multi-specification chopsticks |
| KR20110040548A (en) * | 2009-10-14 | 2011-04-20 | 박경옥 | Chopsticks lacquering system |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102950636A (en) * | 2012-10-16 | 2013-03-06 | 浙江双枪竹木有限公司 | Equipment for carrying out shaping processing on chopsticks |
| CN102950089A (en) * | 2012-10-16 | 2013-03-06 | 浙江双枪竹木有限公司 | Equipment for adhering sand paint on end parts of chopsticks |
| CN102950636B (en) * | 2012-10-16 | 2014-10-08 | 浙江双枪竹木有限公司 | Equipment for carrying out shaping processing on chopsticks |
| CN102950089B (en) * | 2012-10-16 | 2016-03-02 | 浙江双枪竹木有限公司 | A kind of equipment for attaching sand paint in chopsticks end |
| CN103223397A (en) * | 2013-03-18 | 2013-07-31 | 浙江工业大学 | Method for automatically arranging, painting and drying chopsticks and device of method |
| CN103223397B (en) * | 2013-03-18 | 2015-03-04 | 浙江工业大学 | Method for automatically arranging, painting and drying chopsticks and device of method |
| CN108816640A (en) * | 2018-09-12 | 2018-11-16 | 南平市建阳区和家乐竹木家居用品有限公司 | Automate chopsticks lacquering device |
| CN112275552A (en) * | 2020-11-06 | 2021-01-29 | 南京为丹京商贸有限公司 | Auxiliary device for television panel glue dispensing and bonding process |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102632015B (en) | 2014-04-16 |
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