CN102629748B - Wire compression type strain clamp capable of passing through wire releasing pulley - Google Patents
Wire compression type strain clamp capable of passing through wire releasing pulley Download PDFInfo
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Abstract
本发明公开了一种能过放线滑轮的导线压缩型耐张线夹,包括铝管、钢锚体和引流线夹组件;所述的铝管是空心圆管,其一端套有钢锚体,另一端穿有导线并压接成一体;所述的铝管上夹装有引流线夹组件;所述的引流线夹组件由引流线夹铝管、引流线夹本体和引流线夹盖板一体制造而成。本发明的特点是引流线夹组件拆卸式,当钢锚体和铝管与导线压接过程和牵引导线过程中,不装引流板,压接后在导线端部是一个棍圆形装置,经牵引钢丝拉动,能顺利通过放线滑轮槽沟,而耐张线夹本体不受机械损伤。当牵引到达终点时,再装上引流线夹组件,实现耐张线夹全部功能。
The invention discloses a wire compression type strain clamp capable of passing through a pay-off pulley, which comprises an aluminum tube, a steel anchor body and a drainage clamp assembly; the aluminum tube is a hollow circular tube, and one end of the aluminum tube is covered with a steel anchor body , the other end is pierced with a wire and crimped into one; the aluminum tube is clamped with a drain clamp assembly; the drain clamp assembly consists of a drain clamp aluminum tube, a drain clamp body and a drain clamp cover Manufactured in one piece. The feature of the present invention is that the drainage wire clip assembly is detachable. When the steel anchor body and the aluminum tube are crimped with the wire and the wire is drawn, no drainage plate is installed. After crimping, there is a stick circular device at the end of the wire. Pulled by the traction steel wire, it can smoothly pass through the groove of the pay-off pulley, and the body of the tension clamp is not subject to mechanical damage. When the traction reaches the end point, install the drainage clamp assembly to realize all the functions of the strain clamp.
Description
技术领域 technical field
本发明涉及一种能过放线滑轮的导线压缩型耐张线夹,属于电力能源输电线路技术领域。 The invention relates to a wire compression type strain clamp capable of passing through a wire-releasing pulley, and belongs to the technical field of electric energy transmission lines.
背景技术 Background technique
随着国民经济的持续较快发展,电力需求大幅度攀升,电力工业被赋予了重要社会责任,国家电网公司在“十二五”期间将加大电网建设力度,电网建设具有任务重、工期紧、安全质量严、环境保护要求高等特点。在输电线路建设项目实施中,以资源节约环境友好为目标,积极推进新材料、新工艺应用,提升了输电线路安全可靠水平,同时提高了建设社会效益。 With the sustained and rapid development of the national economy, the demand for electricity has risen sharply. The power industry has been given important social responsibilities. , strict safety and quality, and high environmental protection requirements. In the implementation of transmission line construction projects, with the goal of resource conservation and environmental friendliness, the application of new materials and new processes has been actively promoted, which has improved the safety and reliability of transmission lines, and at the same time improved the social benefits of construction.
发明内容 Contents of the invention
本发明的目的在于提供了一种能过放线滑轮的导线压缩型耐张线夹,是输电线路装配式架线工艺的一种装置性材料。特点是引流线夹组合件拆卸式,当钢锚体和铝管与导线压接过程和牵引导线过程中,不装引流板,压接后在导线端部是一个圆柱形装置,经牵引钢丝拉动,能顺利通过放线滑轮槽沟,而耐张线夹本体不受机械损伤。当牵引到达终点时,再装上引流线夹组件,实现耐张线夹全部功能。 The object of the present invention is to provide a wire compression type strain clamp capable of passing through the pay-off pulley, which is a device material for the assembly-type stringing process of power transmission lines. The characteristic is that the drainage clamp assembly is detachable. When the steel anchor body and the aluminum tube are crimped with the wire and the wire is drawn, no drainage plate is installed. After crimping, there is a cylindrical device at the end of the wire, which is pulled by the wire. , can smoothly pass through the groove of the pay-off pulley, and the body of the tension clamp is not subject to mechanical damage. When the traction reaches the end point, install the drainage clamp assembly to realize all the functions of the strain clamp.
为了达成上述目的,本发明的解决方案是: In order to achieve the above object, the solution of the present invention is:
一种能过放线滑轮的导线压缩型耐张线夹,包括铝管、钢锚体和引流线夹组件;所述的铝管是空心圆管,其一端套有钢锚体,另一端穿有导线并压接成一体;所述的铝管上夹装有引流线夹组件;所述的引流线夹组件由引流线夹铝管、引流线夹本体和引流线夹盖板一体制造而成。 A wire compression type strain clamp capable of passing through a pay-off pulley, comprising an aluminum tube, a steel anchor body and a drainage clamp assembly; the aluminum tube is a hollow tube, one end of which is covered with a steel anchor body, and the other end is worn through a There are wires and are crimped into one; the aluminum tube is clamped with a drain wire clamp assembly; the drain wire clamp assembly is made of an aluminum tube for drain wire clamp, a drain wire clamp body and a drain wire clamp cover plate .
所述的钢锚体由钢环、螺纹段和钢管段一体制造而成;所述的钢环与绝缘子串连接,所述的螺纹段和钢管段内穿入钢芯绞线后压接成一体;且所述的螺纹段和钢管段套接在铝管内。 The steel anchor body is integrally manufactured by a steel ring, a threaded section and a steel pipe section; the steel ring is connected in series with insulators, and the threaded section and the steel pipe section are pierced through steel core strands and crimped into one body ; and the threaded section and the steel pipe section are sleeved in the aluminum pipe.
所述的铝管由塑性、焊接性、抗腐性良好的6063材料无缝铝管加工而成。 The aluminum tube is processed from 6063 material seamless aluminum tube with good plasticity, weldability and corrosion resistance.
所述的引流线夹铝管内压接有引流导线。 A drainage wire is crimped in the aluminum tube of the drainage wire clamp.
所述的引流线夹盖板设置有3块,且通过不锈钢螺栓固定夹装在铝管上;所述的每块引流线夹盖板上开设有定位孔,且定位孔上安装有φ6的圆铝体定位栓。 There are 3 drain wire clip cover plates, which are fixed and clamped on the aluminum tube by stainless steel bolts; each of the drain wire clamp cover plates is provided with a positioning hole, and a φ6 round hole is installed on the positioning hole. Aluminum body positioning bolt.
所述的引流线夹铝管、引流线夹本体和引流线夹盖板均采用10号钢一体锻造加工而成。 The aluminum tube of the drainage wire clamp, the body of the drainage wire clamp and the cover plate of the drainage wire clamp are all integrally forged from No. 10 steel.
所述的引流线夹本体和引流线夹盖板由耐蚀性和焊接性良好的zAlsi12铝合金铸造加工而成。 The drain clamp body and the drain clamp cover are made of zAlsi12 aluminum alloy with good corrosion resistance and weldability.
本发明的有益效果为:本发明应用于高压输电线路连续耐张段装配式架线工艺的一种能过放线滑轮的导线压缩型耐张线夹,在安全水平、质量、工效等方面与传统工艺相比均有大幅提高,并且将在“环境友好型和资源节约型”方面发挥出传统架线工艺所无可比拟的优越性。实现整体功能为:1)拉住导线把导线张力传递给耐张绝缘子串;2)传递电流把导线电流流入引线导线。具体优点为:(1)引流线夹组件与铝管抱箍连接,改善了跳线荷载传递给铝管受力状况,避免了铝管壁局部受力;(2)引流线夹与铝管接触面积以圆柱面计算,通电面积大大增加;(3)引流线夹组合体拆卸式,钢锚和铝管与导线压接过程和牵引导线过程中,不装引流线夹组合体,经牵引钢丝拉动,能顺利通过放线滑轮槽沟,而耐张线夹本体不受机械损伤。 The beneficial effects of the present invention are as follows: the present invention is applied to the assembly-type stringing process of the continuous tension section of the high-voltage transmission line, and is a wire compression type tension clamp that can pass through the pay-off pulley, which is comparable to that in terms of safety level, quality, and work efficiency. Compared with the traditional process, it has been greatly improved, and will play the incomparable superiority of the traditional stringing process in terms of "environmental friendliness and resource conservation". The overall function is: 1) pull the wire to transfer the tension of the wire to the tension insulator string; 2) transfer the current to flow the wire current into the lead wire. The specific advantages are: (1) The drainage clamp assembly is connected with the aluminum tube hoop, which improves the load transfer of the jumper to the aluminum tube and avoids the local stress on the aluminum tube wall; (2) The drainage clamp is in contact with the aluminum tube The area is calculated as a cylindrical surface, and the electrified area is greatly increased; (3) The drainage clamp assembly is disassembled, the steel anchor, the aluminum tube and the wire are crimped and the wire is pulled, and the drainage wire clip assembly is not installed, and the wire is pulled , can smoothly pass through the groove of the pay-off pulley, and the body of the tension clamp is not subject to mechanical damage.
附图说明 Description of drawings
图1是本发明导线压缩型耐张线夹的结构示意图; Fig. 1 is the structural representation of wire compression type strain clamp of the present invention;
图2是图1的左视图。 Fig. 2 is a left side view of Fig. 1 .
具体实施方式 Detailed ways
实施例1 Example 1
本实施例的一种能过放线滑轮的导线压缩型耐张线夹,如图1、2所示,包括铝管1、钢锚体2和引流线夹组件;所述的铝管1是空心圆管,其一端套有钢锚体2,另一端穿有导线并压接成一体;所述的铝管1上夹装有引流线夹组件;所述的引流线夹组件由引流线夹铝管5、引流线夹本体4和引流线夹盖板3一体制造而成。所述的钢锚体2由钢环7、螺纹段8和钢管段9一体制造而成;所述的钢环7与绝缘子串连接,所述的螺纹段8和钢管段9均内穿入钢芯绞线后压接成一体;且所述的螺纹段8和钢管段9套接在铝管1内。所述的铝管1由6063材料无缝铝管加工而成,一端加工成锥稍,压接特高强度钢芯软铝绞线时,压应力过渡区。所述的引流线夹铝管5内压接有引流导线。所述的引流线夹盖板3设置有3块,且通过不锈钢螺栓6固定夹装在铝管1上;所述的螺栓6,规格为M12×60×30,由不锈钢螺钉、不锈钢螺帽、蝶形垫圈组成。所述的每块引流线夹盖板3上开设有定位孔,且定位孔上安装有φ6的圆铝体定位栓7;定位栓7嵌固在铝管1上,使引流线夹盖板3和铝管1两者不发生滑动。所述的引流线夹铝管5、引流线夹本体4和引流线夹盖板3均采用10号钢一体锻造加工而成。本实施例是应用于高压输电线路连续耐张段装配式架线工艺的一种能过放线滑轮的导线压缩型耐张线夹,在安全水平、质量、工效等方面与传统工艺相比均有大幅提高,并且将在“环境友好型和资源节约型”方面发挥出传统架线工艺所无可比拟的优越性。实现的整体功能为:1)拉住导线把导线张力传递给耐张绝缘子串;2)传递电流把导线电流流入引线导线。具体优点为:(1)引流线夹组件与铝管抱箍连接,改善了跳线荷载传递给铝管受力状况,避免了铝管壁局部受力;(2)引流线夹与铝管接触面积以圆柱面计算,通电面积大大增加;(3)引流线夹组合体拆卸式,钢锚和铝管与导线压接过程和牵引导线过程中,不装引流线夹组合体,经牵引钢丝拉动,能顺利通过放线滑轮槽沟,而耐张线夹本体不受机械损伤。 A wire compression-type strain clamp that can pass over the wire pulley of this embodiment, as shown in Figures 1 and 2, includes an aluminum tube 1, a steel anchor body 2 and a drainage clamp assembly; the aluminum tube 1 is A hollow tube, one end of which is covered with a steel anchor body 2, and the other end is pierced with a wire and crimped into one; the aluminum tube 1 is clamped with a drain wire clamp assembly; the drain wire clamp assembly consists of a drain wire clamp The aluminum tube 5, the drain wire clamp body 4 and the drain wire clamp cover plate 3 are integrally manufactured. The steel anchor body 2 is integrally manufactured from a steel ring 7, a threaded section 8 and a steel pipe section 9; the steel ring 7 is connected in series with insulators, and the threaded section 8 and the steel pipe section 9 are all penetrated into steel The core stranded wires are then crimped into one body; and the threaded section 8 and the steel pipe section 9 are sleeved in the aluminum pipe 1 . The aluminum tube 1 is processed by 6063 material seamless aluminum tube, and one end is processed into a tapered point, when crimping ultra-high-strength steel-core soft aluminum stranded wire, there is a compressive stress transition zone. A drainage wire is crimped inside the aluminum tube 5 of the drainage wire clip. The drain wire clip cover plate 3 is provided with 3 pieces, and is fixed and clamped on the aluminum tube 1 by the stainless steel bolt 6; Composed of butterfly washers. Each of the drain wire clip cover plates 3 is provided with a positioning hole, and a φ6 round aluminum body positioning pin 7 is installed on the positioning hole; the positioning pin 7 is embedded and fixed on the aluminum tube 1, so that the drain wire clamp cover plate 3 and the aluminum pipe 1 did not slip. The aluminum tube 5 of the drainage wire clamp, the main body 4 of the drainage wire clamp and the cover plate 3 of the drainage wire clamp are all integrally forged from No. 10 steel. This embodiment is a kind of wire compression type strain clamp that can pass through the pay-off pulley, which is applied to the assembly-type stringing process of the continuous tension section of the high-voltage transmission line. Compared with the traditional process in terms of safety level, quality, and work efficiency, etc. It has been greatly improved, and will play the incomparable superiority of the traditional stringing process in terms of "environmental friendliness and resource conservation". The overall function realized is: 1) pull the wire to transmit the tension of the wire to the tension insulator string; 2) transfer the current to flow the wire current into the lead wire. The specific advantages are: (1) The drainage clamp assembly is connected with the aluminum tube hoop, which improves the load transfer of the jumper to the aluminum tube and avoids the local stress on the aluminum tube wall; (2) The drainage clamp is in contact with the aluminum tube The area is calculated as a cylindrical surface, and the electrified area is greatly increased; (3) The drainage clamp assembly is disassembled, the steel anchor, the aluminum tube and the wire are crimped and the wire is pulled, and the drainage wire clip assembly is not installed, and the wire is pulled , can smoothly pass through the groove of the pay-off pulley, and the body of the tension clamp is not subject to mechanical damage.
实施例2 Example 2
本实施例的一种能过放线滑轮的导线压缩型耐张线夹,如图1、2所示,包括铝管1、钢锚体2和引流线夹组件;所述的铝管1是空心圆管,其一端套有钢锚体2,另一端穿有导线并压接成一体;所述的铝管1上夹装有引流线夹组件;所述的引流线夹组件由引流线夹铝管5、引流线夹本体4和引流线夹盖板3一体制造而成。所述的钢锚体2由钢环7、螺纹段8和钢管段9一体制造而成;所述的钢环7与绝缘子串连接,所述的螺纹段8和钢管段9内穿入钢芯绞线后压接成一体;且所述的螺纹段8和钢管段9套接在铝管1内。所述的铝管1由6063材料无缝铝管加工而成,一端加工成锥稍,压接特高强度钢芯软铝绞线时,压应力过渡区。所述的引流线夹铝管5内压接有引流导线。所述的引流线夹盖板3设置有3块,且通过不锈钢螺栓6固定夹装在铝管1上;所述的螺栓6,规格为M12×60×30,由不锈钢螺钉、不锈钢螺帽、蝶形垫圈组成。所述的每块引流线夹盖板3上开设有定位孔,且定位孔上安装有φ6的圆铝体定位栓7;定位栓7嵌固在铝管1上,使引流线夹盖板3和铝管1两者不发生滑动。所述的引流线夹本体4和引流线夹盖板3由耐蚀性和焊接性良好的zAlsi12铝合金铸造加工而成。本实施例是应用于高压输电线路连续耐张段装配式架线工艺的一种能过放线滑轮的导线压缩型耐张线夹,在安全水平、质量、工效等方面与传统工艺相比均有大幅提高,并且将在“环境友好型和资源节约型”方面发挥出传统架线工艺所无可比拟的优越性。实现的整体功能为:1)拉住导线把导线张力传递给耐张绝缘子串;2)传递电流把导线电流流入引线导线。具体优点为:(1)引流线夹组件与铝管抱箍连接,改善了跳线荷载传递给铝管受力状况,避免了铝管壁局部受力;(2)引流线夹与铝管接触面积以圆柱面计算,通电面积大大增加;(3)引流线夹组合体拆卸式,钢锚和铝管与导线压接过程和牵引导线过程中,不装引流线夹组合体,经牵引钢丝拉动,能顺利通过放线滑轮槽沟,而耐张线夹本体不受机械损伤。 A wire compression-type strain clamp that can pass over the wire pulley of this embodiment, as shown in Figures 1 and 2, includes an aluminum tube 1, a steel anchor body 2 and a drainage clamp assembly; the aluminum tube 1 is A hollow tube, one end of which is covered with a steel anchor body 2, and the other end is pierced with a wire and crimped into one; the aluminum tube 1 is clamped with a drain wire clamp assembly; the drain wire clamp assembly consists of a drain wire clamp The aluminum tube 5, the drain wire clamp body 4 and the drain wire clamp cover plate 3 are integrally manufactured. The steel anchor body 2 is integrally manufactured by a steel ring 7, a threaded section 8 and a steel pipe section 9; the steel ring 7 is connected in series with insulators, and the threaded section 8 and the steel pipe section 9 penetrate into the steel core The twisted wires are then crimped into one body; and the threaded section 8 and the steel pipe section 9 are sleeved in the aluminum pipe 1 . The aluminum tube 1 is processed by 6063 material seamless aluminum tube, and one end is processed into a tapered point, when crimping ultra-high-strength steel-core soft aluminum stranded wire, there is a compressive stress transition zone. A drainage wire is crimped inside the aluminum tube 5 of the drainage wire clamp. The drain wire clip cover plate 3 is provided with 3 pieces, and is fixed and clamped on the aluminum tube 1 by the stainless steel bolt 6; Composed of butterfly washers. Each of the drain wire clip cover plates 3 is provided with a positioning hole, and a φ6 round aluminum body positioning pin 7 is installed on the positioning hole; the positioning pin 7 is embedded and fixed on the aluminum tube 1, so that the drain wire clamp cover plate 3 and the aluminum pipe 1 did not slip. The drain clamp body 4 and the drain clamp cover 3 are made of zAlsi12 aluminum alloy with good corrosion resistance and weldability. This embodiment is a kind of wire compression type strain clamp that can pass through the pay-off pulley, which is applied to the assembly-type stringing process of the continuous tension section of the high-voltage transmission line. Compared with the traditional process in terms of safety level, quality, and work efficiency, etc. It has been greatly improved, and will play the incomparable superiority of the traditional stringing process in terms of "environmental friendliness and resource conservation". The overall function realized is: 1) pull the wire to transmit the tension of the wire to the tension insulator string; 2) transfer the current to flow the wire current into the lead wire. The specific advantages are: (1) The drainage clamp assembly is connected with the aluminum tube hoop, which improves the load transfer of the jumper to the aluminum tube and avoids the local stress on the aluminum tube wall; (2) The drainage clamp is in contact with the aluminum tube The area is calculated as a cylindrical surface, and the electrified area is greatly increased; (3) The drainage clamp assembly is disassembled, the steel anchor, the aluminum tube and the wire are crimped and the wire is pulled, and the drainage wire clip assembly is not installed, and the wire is pulled , can smoothly pass through the groove of the pay-off pulley, and the body of the tension clamp is not subject to mechanical damage.
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| CN201210105962.4A CN102629748B (en) | 2012-04-12 | 2012-04-12 | Wire compression type strain clamp capable of passing through wire releasing pulley |
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| CN201210105962.4A CN102629748B (en) | 2012-04-12 | 2012-04-12 | Wire compression type strain clamp capable of passing through wire releasing pulley |
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| CN105552810A (en) * | 2015-12-08 | 2016-05-04 | 中国电力科学研究院 | Hydraulic combined-type drainage plate and drainage clamp integrated antifreeze strain clamp |
| CN105470890A (en) * | 2015-12-08 | 2016-04-06 | 中国电力科学研究院 | Crimped strain clamp |
| CN105576583A (en) * | 2015-12-08 | 2016-05-11 | 中国电力科学研究院 | Bolt-type combined single-plate flow-lead plate horizontal anti-freezing strain clamp |
| CN105470897A (en) * | 2015-12-08 | 2016-04-06 | 中国电力科学研究院 | Horizontal strain clamp with bolt and combined dual-plate-type drainage plate |
| CN105470899A (en) * | 2015-12-08 | 2016-04-06 | 中国电力科学研究院 | Horizontal strain clamp with bolt and combined veneer-type drainage plate |
| CN109571364A (en) * | 2018-10-31 | 2019-04-05 | 国家电网公司 | Special wire-clip clamp device |
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| CN2765356Y (en) * | 2004-11-25 | 2006-03-15 | 高裕彬 | Crimp tension clamp |
| CN201167221Y (en) * | 2008-03-11 | 2008-12-17 | 成都电力金具总厂 | Strain clamp for high-strength steel core aluminum alloy stranded wire |
| CN201584728U (en) * | 2009-12-17 | 2010-09-15 | 华北电网有限公司北京超高压公司 | Anti-break tension clamp |
| CN201623432U (en) * | 2009-11-17 | 2010-11-03 | 华中电网有限公司 | Traction Type Assembled Tension Clamp |
| CN201845985U (en) * | 2010-10-14 | 2011-05-25 | 吴书占 | Split-type conducting wire hydraulic pliers |
| CN202586223U (en) * | 2012-04-12 | 2012-12-05 | 绍兴电力局 | Conducting wire compression strain wire clamp through which stringing pulley can pass |
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2012
- 2012-04-12 CN CN201210105962.4A patent/CN102629748B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2765356Y (en) * | 2004-11-25 | 2006-03-15 | 高裕彬 | Crimp tension clamp |
| CN201167221Y (en) * | 2008-03-11 | 2008-12-17 | 成都电力金具总厂 | Strain clamp for high-strength steel core aluminum alloy stranded wire |
| CN201623432U (en) * | 2009-11-17 | 2010-11-03 | 华中电网有限公司 | Traction Type Assembled Tension Clamp |
| CN201584728U (en) * | 2009-12-17 | 2010-09-15 | 华北电网有限公司北京超高压公司 | Anti-break tension clamp |
| CN201845985U (en) * | 2010-10-14 | 2011-05-25 | 吴书占 | Split-type conducting wire hydraulic pliers |
| CN202586223U (en) * | 2012-04-12 | 2012-12-05 | 绍兴电力局 | Conducting wire compression strain wire clamp through which stringing pulley can pass |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102629748A (en) | 2012-08-08 |
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