Summary of the invention
The object of the present invention is to provide a kind ofly to have that wear resistance is good, refractoriness is high, structural strength reaches three layers of composite brick of the good magnesium-aluminium spinel of thermal and insulating performance and preparation method thereof greatly, realize the refractory heat-insulating one function of composite brick, improve the rotary kiln energy-saving effect.
Three layers of composite brick of magnesium-aluminium spinel of the present invention comprise with the dimension stone of magnesia alumina spinel being the heavy working lining of feedstock production, be the transition layer between light heat insulation layer, heavy working lining and the light heat insulation layer of feedstock production with the electric smelting hollow ball, said transition layer is that feedstock production forms with spinel or magnalium chromium or magnalium titanium or magnesia spinel zirconium.
Above-mentioned heavy working lining fire-resistant effective, the good heat-insulation effect of light heat insulation layer, and transition layer can play transitional function, avoids heavy working lining and light heat insulation layer to produce reaction, influences result of use and life-span.
Further, for guaranteeing fire-resistant effect, said heavy working lining comprises the MgO that accounts for gross weight 80% at least, accounts for the Al of gross weight 5% at least
2O
3Other components that all the other are introduced for raw material.
Further; Be to guarantee that effect of heat insulation, the electric smelting hollow ball in the said light heat insulation layer are one or more the combinations in alumina hollow ball, corundum bollow ball, aluminium calcium hollow ball, aluminium titanium hollow ball, chromium corundum hollow ball, zircon corundum hollow ball, magnalium hollow ball, magnalium calcium hollow ball, magnesium calcium hollow ball, magnesium chromium hollow ball, magnesium titanium hollow ball, the Natural manganese dioxide hollow ball; Said alumina hollow ball contains the Al that accounts for gross weight 98% at least
2O
3Said corundum bollow ball contains the Al that accounts for gross weight 93% at least
2O
3Said aluminium calcium hollow ball contains the Al that accounts for gross weight 0.1~99.9%
2O
3, and contain the CaO that accounts for gross weight 0.1~99.9%; Said aluminium titanium hollow ball contains the Al that accounts for gross weight 40~99.9%
2O
3, and contain the TiO that accounts for gross weight 0.1~60%
2Said chromium corundum hollow ball contains the Al that accounts for gross weight 70~99.9%
2O
3, and contain the Cr that accounts for gross weight 0.1~30%
2O
3Said zircon corundum hollow ball contains the Al that accounts for gross weight 90~99.9%
2O
3, and contain the ZrO that accounts for gross weight 0.1~10%
2Said magnalium hollow ball contains the Al that accounts for gross weight 0.1~99.9%
2O
3, and contain the MgO that accounts for gross weight 0.1~99.9%; Said magnalium calcium hollow ball contains the CaO that accounts for gross weight 0.01~99.9%, and contains the Al that accounts for gross weight 0.01~99.9%
2O
3, and contain the MgO that accounts for gross weight 0.01~99.9%; Said magnesium calcium hollow ball contains the CaO that accounts for gross weight 0.1~99.9%, and contains the MgO that accounts for gross weight 0.01~99.9%; Said magnesium chromium hollow ball contains the MgO that accounts for gross weight 70~99.9%, and contains the Cr that accounts for gross weight 0.1~30%
2O
3Said magnesium titanium hollow ball contains and accounts for gross weight 90~99.9%MgO, and contains the TiO that accounts for gross weight 0.1~10%
2Said Natural manganese dioxide hollow ball contains the MgO that accounts for gross weight 95% at least.
Further, for guaranteeing to combine well between compact structure, each layer, said transition layer is raw materials used to be made up of particle and fine powder, or is made up of hollow ball and fine powder.
The preparation method of three layers of composite brick of above-mentioned magnesium-aluminium spinel that the present invention proposes comprises the steps:
A: the heavy working lining is got the raw materials ready: earlier with raw material screening for being not more than 325 purpose powders and greater than 325 purpose particless of aggregates; Then powder being prepared the back in proportion mixes in ball mill; Again particles of aggregates and wedding agent are mixed the powder that the back adding mixes, stir subsequent use after 10~30 minutes;
B: light heat insulation layer is got the raw materials ready: earlier with raw material screening for being not more than 325 purpose powders and, particles of aggregates being mixed with wedding agent in proportion greater than 325 purpose particless of aggregates, it is subsequent use to add powder stirring 10~30 minutes then in proportion;
C: transition layer is got the raw materials ready: earlier with raw material screening for being not more than 325 purpose powders and, particles of aggregates being mixed with wedding agent in proportion greater than 325 purpose particless of aggregates, it is subsequent use to add powder stirring 10~30 minutes then in proportion;
D: moulding: accomplish after the getting the raw materials ready of each layer, be divided into three layers to the material chamber of forming mould with dividing plate, after adding the material that is prepared in every layer, extract dividing plate out, adopt vibrations pressurization or mechanical pressing according to size;
E: burn till: the base substrate after the moulding is taken out after 80~150 ℃ of oven dry, and loading of kiln was burnt till in 1600~1700 ℃ of insulations in 3~8 hours.
Above-mentioned wedding agent is one or more in Adlerika, phosphoric acid solution, lignin sulfonic acid salts solution, phosphate dihydrogen aluminum solution, magnesium chloride solution, yellow starch gum solution, aluminum phosphate solution, aluminium glue, trimagnesium phosphate solution, the alum liquor, and different step can adopt identical or different wedding agent.
Three layers of composite brick of magnesium-aluminium spinel of the present invention have been introduced transition layer; Can avoid heavy working lining and light heat insulation layer to produce reaction; Make product have good refractory heat-insulating effect under the material situation in work-ing life not reducing; Thereby played energy efficient, reduced materials consumption and the effect that reduces rotary kiln refractory materials consumption, can effectively prolong service life of equipment.
Embodiment
Contrast accompanying drawing below; Through the description to embodiment, the effect of mutual alignment between the shape of specific embodiments of the invention such as related each member, structure, the each several part and annexation, each several part and principle of work etc. are done further to specify.
Embodiment 1:
As shown in Figure 1, three layers of composite brick of the magnesium-aluminium spinel of present embodiment comprise the transition layer 2 between heavy working lining 1, light heat insulation layer 3, heavy working lining 1 and the light heat insulation layer 3.
Wherein:
Feed particles grating and quality percentage composition thereof that heavy working lining 1 adopts are: particle diameter is greater than the magnesite clinker of 1mm: 45%; Particle diameter is less than 1mm and greater than 325 purpose magnesite clinkers: 25%; Particle diameter is 325 purpose magnesite clinkers: 21%; Particle diameter is 325 purpose electric smelting spinels: 9%.The wedding agent that is adopted when getting the raw materials ready is an Adlerika, and its weight is 5% of heavy working lining weight.
Feed particles grating and quality percentage composition thereof that transition layer 2 adopts are: particle diameter is greater than the sintering spinel of 1mm: 45%; Particle diameter is less than 1mm and greater than 325 purpose sintering spinels: 25%; Particle diameter is 325 purpose sintering spinel powders: 30%.The wedding agent that is adopted when getting the raw materials ready is an Adlerika, and its weight is 3% of transition layer weight.
Feed particles grating and quality percentage composition thereof that light heat insulation layer 3 adopts are: particle diameter is greater than 325 purpose corundum bollow balls: 55%; Particle diameter is 325 purpose spinel micro mists: 45%.The wedding agent that is adopted when getting the raw materials ready is a phosphoric acid solution, and its weight is 6% of light heat insulation layer weight.
The preparation method of three layers of composite brick of above-mentioned magnesium-aluminium spinel may further comprise the steps:
A: the heavy working lining is got the raw materials ready: earlier with raw material screening for being not more than 325 purpose powders and greater than 325 purpose particless of aggregates; Then powder being prepared the back in proportion mixes in ball mill; Again particles of aggregates and wedding agent are mixed the powder that the back adding mixes, stir subsequent use after 10 minutes;
B: light heat insulation layer is got the raw materials ready: corundum bollow ball is mixed with wedding agent in proportion, adds the spinel micro mist then in proportion, stir 30 minutes subsequent use;
C: transition layer is got the raw materials ready: earlier with raw material screening for being not more than 325 purpose powders and, particles of aggregates being mixed with wedding agent in proportion greater than 325 purpose particless of aggregates, it is subsequent use to add powder stirring 10 minutes then in proportion;
D: moulding: accomplish after the getting the raw materials ready of each layer; Be divided into three layers to the material chamber of forming mould according to size with dividing plate; Wherein the height dimension ratio of heavy working lining, transition layer and light heat insulation layer is 1:0.2:1; After adding the material that is prepared in every layer, extract dividing plate out, adopt the vibrations extrusion forming;
F: burn till: the base substrate after the moulding is taken out after 150 ℃ of oven dry, and loading of kiln was burnt till in 1700 ℃ of insulations in 3 hours.
Embodiment 2:
As shown in Figure 1, three layers of composite brick of the magnesium-aluminium spinel of present embodiment comprise the transition layer 2 between heavy working lining 1, light heat insulation layer 3, heavy working lining 1 and the light heat insulation layer 3.
Wherein:
Feed particles grating and quality percentage composition thereof that heavy working lining 1 adopts are: particle diameter is greater than the electrosmelted magnesite clinker of 1mm: 35%; Particle diameter is less than 1mm and greater than 325 purpose electrosmelted magnesite clinkers: 17%; Particle diameter is less than 1mm and greater than 325 purpose electric smelting spinels: 13%; Particle diameter is 325 purpose electric molten magnesite powder: 30%; Particle diameter is 325 purpose electric smelting spinels: 5%.The wedding agent that is adopted when getting the raw materials ready is the lignin sulfonic acid salts solution, and its weight is 3% of heavy working lining weight.
Feed particles grating and quality percentage composition thereof that transition layer 2 adopts are: particle diameter is greater than the electric smelting spinel of 1mm: 50%; Particle diameter is less than 1mm and greater than 325 purpose electric smelting spinels: 20%; Particle diameter is 325 purpose electric smelting spinel powders: 30%.The wedding agent that is adopted when getting the raw materials ready is an Adlerika, and its weight is 2% of transition layer weight.
Feed particles grating and quality percentage composition thereof that light heat insulation layer 3 adopts are: particle diameter is greater than 325 purpose alumina hollow balls: 35%; Particle diameter is greater than 325 purpose aluminium titanium hollow balls: 20%; Particle diameter is 325 purpose lapis amiridiss: 45%.The wedding agent that is adopted when getting the raw materials ready is a phosphate dihydrogen aluminum solution, and its weight is 6% of light heat insulation layer weight.
The preparation method of three layers of composite brick of above-mentioned magnesium-aluminium spinel may further comprise the steps:
A: the heavy working lining is got the raw materials ready: earlier with raw material screening for being not more than 325 purpose powders and greater than 325 purpose particless of aggregates; Then powder being prepared the back in proportion mixes in ball mill; Again particles of aggregates and wedding agent are mixed the powder that the back adding mixes, stir subsequent use after 30 minutes;
B: light heat insulation layer is got the raw materials ready: alumina hollow ball, aluminium titanium hollow ball are mixed with wedding agent in proportion, add lapis amiridis then in proportion, stir 30 minutes subsequent use;
C: transition layer is got the raw materials ready: earlier with raw material screening for being not more than 325 purpose powders and, particles of aggregates being mixed with wedding agent in proportion greater than 325 purpose particless of aggregates, it is subsequent use to add powder stirring 30 minutes then in proportion;
D: moulding: accomplish after the getting the raw materials ready of each layer; Be divided into three layers to the material chamber of forming mould according to size with dividing plate; Wherein the height dimension ratio of heavy working lining, transition layer and light heat insulation layer is 1:0.3:1; After adding the material that is prepared in every layer, extract dividing plate out, adopt the vibrations extrusion forming;
F: burn till: the base substrate after the moulding is taken out after 80 ℃ of oven dry, and loading of kiln was burnt till in 1700 ℃ of insulations in 3 hours.
Embodiment 3:
As shown in Figure 1, three layers of composite brick of the magnesium-aluminium spinel of present embodiment comprise the transition layer 2 between heavy working lining 1, light heat insulation layer 3, heavy working lining 1 and the light heat insulation layer 3.
Wherein:
Feed particles grating and quality percentage composition thereof that heavy working lining 1 adopts are: particle diameter is greater than the electrosmelted magnesite clinker of 1mm: 45%; Particle diameter is less than 1mm and greater than 325 purpose electrosmelted magnesite clinkers: 30%; Particle diameter is 325 purpose electric molten magnesite powder: 16%; Particle diameter is 325 purpose electric smelting spinels: 9%.The wedding agent that is adopted when getting the raw materials ready is a magnesium chloride solution, and its weight is 4% of heavy working lining weight.
Feed particles grating and quality percentage composition thereof that transition layer 2 adopts are: particle diameter is the sintering spinel hollow ball of 0.2~5mm: 55%; Particle diameter is 325 purpose sintering spinel powders: 45%.The wedding agent that is adopted when getting the raw materials ready is a yellow starch gum solution, and its weight is 5% of transition layer weight.
Feed particles grating and quality percentage composition thereof that light heat insulation layer 3 adopts are: particle diameter is greater than 325 purpose aluminium calcium hollow balls: 20%; Particle diameter is greater than 325 purpose chromium corundum hollow balls: 20%; Particle diameter is greater than 325 purpose zircon corundum hollow balls: 15%; Particle diameter is 325 purpose lapis amiridiss: 45%.The wedding agent that is adopted when getting the raw materials ready is an aluminum phosphate solution, and its weight is 5% of light heat insulation layer weight.
The preparation method of three layers of composite brick of above-mentioned magnesium-aluminium spinel may further comprise the steps:
A: the heavy working lining is got the raw materials ready: earlier with raw material screening for being not more than 325 purpose powders and greater than 325 purpose particless of aggregates; Then powder being prepared the back in proportion mixes in ball mill; Again particles of aggregates and wedding agent are mixed the powder that the back adding mixes, stir subsequent use after 20 minutes;
B: light heat insulation layer is got the raw materials ready: aluminium calcium hollow ball, chromium corundum hollow ball, zircon corundum hollow ball are mixed with wedding agent in proportion, add lapis amiridis then in proportion, stir 20 minutes subsequent use;
C: transition layer is got the raw materials ready: earlier with raw material screening for being not more than 325 purpose powders and, particles of aggregates being mixed with wedding agent in proportion greater than 325 purpose particless of aggregates, it is subsequent use to add powder stirring 20 minutes then in proportion;
D: moulding: accomplish after the getting the raw materials ready of each layer; Be divided into three layers to the material chamber of forming mould according to size with dividing plate; Wherein the height dimension ratio of heavy working lining, transition layer and light heat insulation layer is 1:0.5:1; After adding the material that is prepared in every layer, extract dividing plate out, adopt the vibrations extrusion forming;
F: burn till: the base substrate after the moulding is taken out after 150 ℃ of oven dry, and loading of kiln was burnt till in 1600 ℃ of insulations in 5 hours.
Embodiment 4:
As shown in Figure 1, three layers of composite brick of the magnesium-aluminium spinel of present embodiment comprise the transition layer 2 between heavy working lining 1, light heat insulation layer 3, heavy working lining 1 and the light heat insulation layer 3.
Wherein:
Feed particles grating and quality percentage composition thereof that heavy working lining 1 adopts are: particle diameter is greater than the magnesite clinker of 1mm: 40%; Particle diameter is less than 1mm and greater than 325 purpose magnesite clinkers: 35%; Particle diameter is 325 purpose magnesite clinkers: 16%; Particle diameter is 325 purpose electric smelting spinels: 9%.The wedding agent that is adopted when getting the raw materials ready is the lignin sulfonic acid salts solution, and its weight is 2% of heavy working lining weight.
Feed particles grating and quality percentage composition thereof that transition layer 2 adopts are: particle diameter is the electric smelting spinel hollow ball of 0.2~5mm: 60%; Particle diameter is 325 purpose sintering spinel powders: 40%.The wedding agent that is adopted when getting the raw materials ready is the lignin sulfonic acid salts solution, and its weight is 5% of transition layer weight.
Feed particles grating and quality percentage composition thereof that light heat insulation layer 3 adopts are: particle diameter is greater than 325 purpose magnesium titanium hollow balls: 20%; Particle diameter is greater than 325 purpose Natural manganese dioxide hollow balls: 40%; Particle diameter is 325 purpose lapis amiridiss: 40%.The wedding agent that is adopted when getting the raw materials ready is an aluminium glue, and its weight is 5% of light heat insulation layer weight.
The preparation method of three layers of composite brick of above-mentioned magnesium-aluminium spinel may further comprise the steps:
A: the heavy working lining is got the raw materials ready: earlier with raw material screening for being not more than 325 purpose powders and greater than 325 purpose particless of aggregates; Then powder being prepared the back in proportion mixes in ball mill; Again particles of aggregates and wedding agent are mixed the powder that the back adding mixes, stir subsequent use after 20 minutes;
B: light heat insulation layer is got the raw materials ready: magnesium titanium hollow ball, Natural manganese dioxide hollow ball are mixed with wedding agent in proportion, add lapis amiridis then in proportion, stir 20 minutes subsequent use;
C: transition layer is got the raw materials ready: earlier with raw material screening for being not more than 325 purpose powders and, particles of aggregates being mixed with wedding agent in proportion greater than 325 purpose particless of aggregates, it is subsequent use to add powder stirring 20 minutes then in proportion;
D: moulding: accomplish after the getting the raw materials ready of each layer; Be divided into three layers to the material chamber of forming mould according to size with dividing plate; Wherein the height dimension ratio of heavy working lining, transition layer and light heat insulation layer is 1:0.5:1; After adding the material that is prepared in every layer, extract dividing plate out, adopt the vibrations extrusion forming;
F: burn till: the base substrate after the moulding is taken out after 110 ℃ of oven dry, and loading of kiln was burnt till in 1600 ℃ of insulations in 4 hours.
Embodiment 5:
As shown in Figure 1, three layers of composite brick of the magnesium-aluminium spinel of present embodiment comprise the transition layer 2 between heavy working lining 1, light heat insulation layer 3, heavy working lining 1 and the light heat insulation layer 3.
Wherein:
Feed particles grating and quality percentage composition thereof that heavy working lining 1 adopts are: particle diameter is greater than the electrosmelted magnesite clinker of 1mm: 45%; Particle diameter is less than 1mm and greater than 325 purpose electrosmelted magnesite clinkers: 30%; Particle diameter is 325 purpose electrosmelted magnesite clinkers: 16%; Particle diameter is 325 purpose electric smelting spinels: 9%.The wedding agent that is adopted when getting the raw materials ready is a trimagnesium phosphate solution, and its weight is 3% of heavy working lining weight.
Feed particles grating and quality percentage composition thereof that transition layer 2 adopts are: particle diameter is the electric smelting spinel hollow ball of 0.2~5mm: 60%; Particle diameter is 325 purpose sintering spinel powders: 40%.The wedding agent that is adopted when getting the raw materials ready is the lignin sulfonic acid salts solution, and its weight is 5% of transition layer weight.
Feed particles grating and quality percentage composition thereof that light heat insulation layer 3 adopts are: particle diameter is greater than 325 purpose magnalium hollow balls: 15%; Particle diameter is greater than 325 purpose magnalium calcium hollow balls: 10%; Particle diameter is greater than 325 purpose magnesium calcium hollow balls: 20%; Particle diameter is greater than 325 purpose magnesium chromium hollow balls: 15%; Particle diameter is 325 purpose magnesia powders: 40%.The wedding agent that is adopted when getting the raw materials ready is an alum liquor, and its weight is 5% of light heat insulation layer weight.
The preparation method of three layers of composite brick of above-mentioned magnesium-aluminium spinel may further comprise the steps:
A: the heavy working lining is got the raw materials ready: earlier with raw material screening for being not more than 325 purpose powders and greater than 325 purpose particless of aggregates; Then powder being prepared the back in proportion mixes in ball mill; Again particles of aggregates and wedding agent are mixed the powder that the back adding mixes, stir subsequent use after 20 minutes;
B: light heat insulation layer is got the raw materials ready: magnalium hollow ball, magnalium calcium hollow ball, magnesium calcium hollow ball, magnesium chromium hollow ball are mixed with wedding agent in proportion, add magnesia powder then in proportion, stir 20 minutes subsequent use;
C: transition layer is got the raw materials ready: earlier with raw material screening for being not more than 325 purpose powders and, particles of aggregates being mixed with wedding agent in proportion greater than 325 purpose particless of aggregates, it is subsequent use to add powder stirring 20 minutes then in proportion;
D: moulding: accomplish after the getting the raw materials ready of each layer; Be divided into three layers to the material chamber of forming mould according to size with dividing plate; Wherein the height dimension ratio of heavy working lining, transition layer and light heat insulation layer is 1:0.5:1; After adding the material that is prepared in every layer, extract dividing plate out, adopt the vibrations extrusion forming;
F: burn till: the base substrate after the moulding is taken out after 150 ℃ of oven dry, and loading of kiln was burnt till in 1600 ℃ of insulations in 5 hours.
Embodiment 6:
As shown in Figure 1, three layers of composite brick of the magnesium-aluminium spinel of present embodiment comprise the transition layer 2 between heavy working lining 1, light heat insulation layer 3, heavy working lining 1 and the light heat insulation layer 3.
Wherein:
Feed particles grating and quality percentage composition thereof that heavy working lining 1 adopts are: particle diameter is greater than the magnesite clinker of 1mm: 45%; Particle diameter is less than 1mm and greater than 325 purpose magnesite clinkers: 25%; Particle diameter is 325 purpose sintering magnesium powder: 21%; Particle diameter is 325 purpose electric smelting spinels: 9%.The wedding agent that is adopted when getting the raw materials ready is an Adlerika, and its weight is 5% of heavy working lining weight.
Feed particles grating and quality percentage composition thereof that transition layer 2 adopts are: particle diameter is the magnalium chromium hollow ball of 0.2~5mm: 55%; Particle diameter is 325 purpose sintering spinel powders: 45%.The wedding agent that is adopted when getting the raw materials ready is an Adlerika, and its weight is 5% of transition layer weight.
Feed particles grating and quality percentage composition thereof that light heat insulation layer 3 adopts are: particle diameter is greater than 325 purpose corundum bollow balls: 55%; Particle diameter is 325 purpose spinel micro mists: 45%.The wedding agent that is adopted when getting the raw materials ready is a phosphoric acid solution, and its weight is 6% of light heat insulation layer weight.
The preparation method of three layers of composite brick of above-mentioned magnesium-aluminium spinel may further comprise the steps:
A: the heavy working lining is got the raw materials ready: earlier with raw material screening for being not more than 325 purpose powders and greater than 325 purpose particless of aggregates; Then powder being prepared the back in proportion mixes in ball mill; Again particles of aggregates and wedding agent are mixed the powder that the back adding mixes, stir subsequent use after 10 minutes;
B: light heat insulation layer is got the raw materials ready: corundum bollow ball is mixed with wedding agent in proportion, adds the spinel micro mist then in proportion, stir 30 minutes subsequent use;
C: transition layer is got the raw materials ready: earlier with raw material screening for being not more than 325 purpose powders and, particles of aggregates being mixed with wedding agent in proportion greater than 325 purpose particless of aggregates, it is subsequent use to add powder stirring 10 minutes then in proportion;
D: moulding: accomplish after the getting the raw materials ready of each layer; Be divided into three layers to the material chamber of forming mould according to size with dividing plate; Wherein the height dimension ratio of heavy working lining, transition layer and light heat insulation layer is 1:0.2:1; After adding the material that is prepared in every layer, extract dividing plate out, adopt the vibrations extrusion forming;
F: burn till: the base substrate after the moulding is taken out after 150 ℃ of oven dry, and loading of kiln was burnt till in 1700 ℃ of insulations in 3 hours.
Embodiment 7:
As shown in Figure 1, three layers of composite brick of the magnesium-aluminium spinel of present embodiment comprise the transition layer 2 between heavy working lining 1, light heat insulation layer 3, heavy working lining 1 and the light heat insulation layer 3.
Wherein:
Feed particles grating and quality percentage composition thereof that heavy working lining 1 adopts are: particle diameter is greater than the electrosmelted magnesite clinker of 1mm: 35%; Particle diameter is less than 1mm and greater than 325 purpose electrosmelted magnesite clinkers: 17%; Particle diameter is less than 1mm and greater than 325 purpose electric smelting spinels: 13%; Particle diameter is 325 purpose electrosmelted magnesite clinkers: 30%; Particle diameter is 325 purpose electric smelting spinels: 5%.The wedding agent that is adopted when getting the raw materials ready is the lignin sulfonic acid salts solution, and its weight is 3% of heavy working lining weight.
Feed particles grating and quality percentage composition thereof that transition layer 2 adopts are: particle diameter is the electric melting magnesium-aluminium titanium hollow ball of 0.2~5mm: 60%; Particle diameter is 325 purpose sintering spinel powders: 40%.The wedding agent that is adopted when getting the raw materials ready is the lignin sulfonic acid salts solution, and its weight is 5% of transition layer weight.
Feed particles grating and quality percentage composition thereof that light heat insulation layer 3 adopts are: particle diameter is greater than 325 purpose alumina hollow balls: 35%; Particle diameter is greater than 325 purpose aluminium titanium hollow balls: 20%; Particle diameter is 325 purpose lapis amiridiss: 45%.The wedding agent that is adopted when getting the raw materials ready is a phosphate dihydrogen aluminum solution, and its weight is 6% of light heat insulation layer weight.
The preparation method of three layers of composite brick of above-mentioned magnesium-aluminium spinel may further comprise the steps:
A: the heavy working lining is got the raw materials ready: earlier with raw material screening for being not more than 325 purpose powders and greater than 325 purpose particless of aggregates; Then powder being prepared the back in proportion mixes in ball mill; Again particles of aggregates and wedding agent are mixed the powder that the back adding mixes, stir subsequent use after 30 minutes;
B: light heat insulation layer is got the raw materials ready: alumina hollow ball, aluminium titanium hollow ball are mixed with wedding agent in proportion, add lapis amiridis then in proportion, stir 30 minutes subsequent use;
C: transition layer is got the raw materials ready: earlier with raw material screening for being not more than 325 purpose powders and, particles of aggregates being mixed with wedding agent in proportion greater than 325 purpose particless of aggregates, it is subsequent use to add powder stirring 30 minutes then in proportion;
D: moulding: accomplish after the getting the raw materials ready of each layer; Be divided into three layers to the material chamber of forming mould according to size with dividing plate; Wherein the height dimension ratio of heavy working lining, transition layer and light heat insulation layer is 1:0.3:1; After adding the material that is prepared in every layer, extract dividing plate out, adopt the vibrations extrusion forming;
F: burn till: the base substrate after the moulding is taken out after 80 ℃ of oven dry, and loading of kiln was burnt till in 1700 ℃ of insulations in 3 hours.
Embodiment 8:
As shown in Figure 1, three layers of composite brick of the magnesium-aluminium spinel of present embodiment comprise the transition layer 2 between heavy working lining 1, light heat insulation layer 3, heavy working lining 1 and the light heat insulation layer 3.
Wherein:
Feed particles grating and quality percentage composition thereof that heavy working lining 1 adopts are: particle diameter is greater than the electrosmelted magnesite clinker of 1mm: 45%; Particle diameter is less than 1mm and greater than 325 purpose electrosmelted magnesite clinkers: 30%; Particle diameter is 325 purpose electrosmelted magnesite clinkers: 16%; Particle diameter is 325 purpose electric smelting spinels: 9%.The wedding agent that is adopted when getting the raw materials ready is a magnesium chloride solution, and its weight is 4% of heavy working lining weight.
Feed particles grating and quality percentage composition thereof that transition layer 2 adopts are: particle diameter is the electric molten magnesite Zirconium spinel hollow ball of 0.2~5mm: 60%; Particle diameter is 325 purpose sintering spinel powders: 40%.The wedding agent that is adopted when getting the raw materials ready is the lignin sulfonic acid salts solution, and its weight is 5% of transition layer weight.
Feed particles grating and quality percentage composition thereof that light heat insulation layer 3 adopts are: particle diameter is greater than 325 purpose aluminium calcium hollow balls: 20%; Particle diameter is greater than 325 purpose chromium corundum hollow balls: 20%; Particle diameter is greater than 325 purpose zircon corundum hollow balls: 15%; Particle diameter is 325 purpose lapis amiridiss: 45%.The wedding agent that is adopted when getting the raw materials ready is an aluminum phosphate solution, and its weight is 5% of light heat insulation layer weight.
The preparation method of three layers of composite brick of above-mentioned magnesium-aluminium spinel may further comprise the steps:
A: the heavy working lining is got the raw materials ready: earlier with raw material screening for being not more than 325 purpose powders and greater than 325 purpose particless of aggregates; Then powder being prepared the back in proportion mixes in ball mill; Again particles of aggregates and wedding agent are mixed the powder that the back adding mixes, stir subsequent use after 20 minutes;
B: light heat insulation layer is got the raw materials ready: aluminium calcium hollow ball, chromium corundum hollow ball, zircon corundum hollow ball are mixed with wedding agent in proportion, add lapis amiridis then in proportion, stir 20 minutes subsequent use;
C: transition layer is got the raw materials ready: earlier with raw material screening for being not more than 325 purpose powders and, particles of aggregates being mixed with wedding agent in proportion greater than 325 purpose particless of aggregates, it is subsequent use to add powder stirring 20 minutes then in proportion;
D: moulding: accomplish after the getting the raw materials ready of each layer; Be divided into three layers to the material chamber of forming mould according to size with dividing plate; Wherein the height dimension ratio of heavy working lining, transition layer and light heat insulation layer is 1:0.5:1; After adding the material that is prepared in every layer, extract dividing plate out, adopt the vibrations extrusion forming;
F: burn till: the base substrate after the moulding is taken out after 150 ℃ of oven dry, and loading of kiln was burnt till in 1600 ℃ of insulations in 5 hours.