CN102627049B - Carving method and carving device - Google Patents
Carving method and carving device Download PDFInfo
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- CN102627049B CN102627049B CN201210116023.XA CN201210116023A CN102627049B CN 102627049 B CN102627049 B CN 102627049B CN 201210116023 A CN201210116023 A CN 201210116023A CN 102627049 B CN102627049 B CN 102627049B
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Abstract
The invention discloses a carving method and a carving device. The carving method is used for carving patterns on a workpiece and comprises the following steps of: A, making a mould which is used for carving the patterns; B, fixing the mould at an oscillation part of an oscillator; C, fixing the workpiece on a tray which is arranged opposite to the oscillation part; D, oscillating the mould in high speed and pressing the mould towards the workpiece after starting the oscillator; and E, stopping the oscillation and finishing the process. According to the carving method disclosed by the invention, the mould is subjected to high-speed oscillation friction on the surface of the workpiece, thus patterns can be carved at the surface of the workpiece, and different carving effects can be realized by adjusting the depth of oscillation friction of the mould. Compared with the traditional carving method, the carving method disclosed by the invention has the advantages that the process procedure is simpler, the cost is low, the occupied area of equipment is small, the quantity production can be realized, the carved line is meticulous, the light transmission is strong enough, the hand cannot be scraped as the edge after the process is smooth, the workpiece is free of annealing, and the glass stress can be removed.
Description
Technical field
The present invention relates to work pieces process, particularly relate to the engraving process on the workpiece such as a kind of glass or pottery and engraving equipment.
Background technology
Existing engraving process mainly contains following three kinds: first method is, utilizes compressor to form high-velocity flow (being commonly called as water cutter), sprays to working face, thus carve on glass or pottery with abrasive material.But the occupation area of equipment of the method is large, and the efficiency of processing small workpiece is lower, and the pattern of engraving can not accomplish careful process, in addition, also needs expensive control system to the control of water cutter.Second method is, directly utilizes diamond to process workpiece, but due to adamantine expensive, during large batch of workpiece engraving, adamantine loss can be fast, and maintenance cost is high, thus make the price of product high.The third method is by burning, but the workpiece after process needs annealing, can produce glass strain, thus affect the quality of workpiece.
Therefore, prior art awaits improving and development.
Summary of the invention
The object of the present invention is to provide a kind of efficiency high and the engraving process that cost is low and engraving equipment.
Technical scheme of the present invention is as follows:
A kind of engraving process, for depiction on workpiece, comprises the following steps:
A, makes the mould being used for depiction;
B, is fixed to the oscillating portion of oscillator by described mould;
C, is fixed on workpiece on the pallet that is oppositely arranged with described oscillating portion, and presets a working depth;
D, after oscillator starting, vibrate described mould, and described mould is pressed to described workpiece; Monitor simultaneously described mould vibrate on workpiece friction the degree of depth;
E, when reaching default working depth, stops oscillation, completion of processing.
Described engraving process, wherein, in step, described mould arranges blade, described blade is formed according to depiction coiling by sheet metal, and the shape of described sheet metal coiling becomes mirror with depiction, the blade face of described blade and the finished surface shape of workpiece suitable.
Described engraving process, wherein, in step, described mould arranges blade, described blade is formed according to depiction coiling by sheet metal, and the shape of described sheet metal coiling becomes mirror with depiction, and the blade face of described blade is plane.
Described engraving process, wherein, described workpiece is glass pieces or ceramic workpiece.
Described engraving process, wherein, also comprises in step D,
D1, is cooled by the contact surface of hydraulic giant to mould and workpiece.
A kind of engraving equipment, for depiction on workpiece, wherein, comprises
One oscillator;
One for the mould of depiction on workpiece;
One for controlling the controller of oscillator vibrates;
One for the fixed mount of fixed oscillator and controller;
Described mould is arranged on the oscillator, and described oscillator is connected with controller, and described oscillator and controller are arranged on fixed mount.
Described engraving equipment, wherein, described mould arranges blade, described blade is formed according to depiction coiling by sheet metal, and the shape of described sheet metal coiling becomes mirror with depiction, and blade face and the surface of the work shape of described blade are suitable.
Described engraving equipment, wherein, also comprise a heat radiation module, described heat radiation module is arranged on described oscillator, and connects described controller.
Described engraving equipment, wherein, also comprise a hydraulic giant for cooling the contact surface of mould and workpiece, described hydraulic giant is arranged on fixed mount, and is connected with controller.
Described engraving equipment, wherein, also comprise one and to vibrate on workpiece the inductor of the degree of depth of friction for monitoring described mould, described inductor is arranged on the oscillator, and is connected with controller.
Engraving equipment of the present invention, mould carried out on the surface of the workpiece high speed by oscillator to vibrate friction, thus carve pattern on the surface of the workpiece, by the degree of depth of adjustment mould vibration friction, different engraving effects can be realized, as lines, embossment and hollow out etc.; By the amplitude of adjustment vibration, the line weight of pattern can be regulated; Machinable workpiece comprises glass or pottery etc., and is not limited only to flat work pieces, also can be ball-type and abnormal shape etc., only needs the shape of adaptive adjustment mould.In order to the specific pattern of carve, can also the blade becoming mirror with depiction be set in mould.Directly blade and workpiece are carried out vibration to rub, can on workpiece this depiction of carve.Engraving process of the present invention is simpler than traditional processes flow process, and cost is low, and occupation area of equipment is little, can realize batch production, and the lines of engraving are careful, light transmission foot, the edge-smoothing after processing process, do not scrape hand, and workpiece does not need annealing, eliminate glass strain.
Accompanying drawing explanation
Fig. 1 is the work flow schematic diagram of a kind of engraving process of the present invention.
Fig. 2 is the structural representation of a kind of engraving equipment of the present invention.
Fig. 3 is the schematic diagram of mould in a kind of engraving equipment of the present invention.
Fig. 4 is the upward view of Fig. 3 mould in a kind of engraving equipment of the present invention.
Fig. 5 is the three-dimensional effect diagram one in the present invention after work pieces process.
Fig. 6 is the planar effect picture two in the present invention after work pieces process.
Detailed description of the invention
The invention provides a kind of engraving process and engraving equipment, for making object of the present invention, technical scheme and effect clearly, clearly, referring to accompanying drawing examples, the present invention is described in more detail.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
As shown in Figure 1, be the work flow schematic diagram of a kind of engraving process of the present invention:
Step S1, before carving, first will make the mould for depiction, arrange blade in described mould, described blade can by sheet metal according to depiction, and coiling system forms, and the shape of described sheet metal coiling becomes mirror with depiction.When blade in " one " font time, can on workpiece carve straight line; When blade is in " native field " two font, can on workpiece carve " field soil " two words.As shown in Figure 3, Figure 4, the blade 62 of snowflake pattern is provided with in described mould 6, described blade 62 can be stainless steel, certainly be not limited to stainless steel, as long as the metal of concrete certain degree of hardness also can realize this effect, described blade 62 is according to after the coiling of depiction stainless steel, be fixed in mould 6, blade 62 can for welding with the connected mode of mould 6, and in addition, described blade 62 is suitable with surface of the work shape.The blade face of described blade and the finished surface shape of workpiece suitable, when surface of the work is plane, the blade face of blade is plane, when workpiece is curved surface, the blade face of blade be curved surface (as workpiece surface not convex surface time, the blade face of blade is concave surface), the blade face of described blade refers to the face that blade contacts with workpiece oscillation.Certainly, the blade face of blade is plane can be also the work pieces process of curved surface, only needs the oscillating position of constantly adjustment oscillator.Described blade 62 according to the needs of depiction, can be changed at any time, and because blade makes simple, so cost is low, efficiency is high.
Step S2, described mould is fixed to the oscillating portion of oscillator, as shown in Figure 2, be the structural representation of a kind of engraving equipment of the present invention, described mould 6 is fixedly mounted on the oscillating portion 51 of oscillator 5, as shown in Figure 3, for the schematic diagram of mould 6, described mould 6 preferentially comprises the connecting portion 61 for being spirally connected with oscillating portion 51, is certainly not limited to the mode with being spirally connected, the mode can also be clamping, engaging or weld, as long as can be fixed to the oscillator of oscillator by mould.
Step S3, is fixed on the pallet that is oppositely arranged with described oscillating portion by workpiece; Described workpiece can be glass or pottery, and the fixation principle of pallet is known technology, does not repeat them here.Conveniently oscillating portion is processed workpiece, and workpiece must be arranged on the relative position of oscillating portion, and as shown in Figure 2, pallet 9 is arranged on the below relative position of oscillating portion 51.More specifically, be the below relative position being arranged on mould 6.Workpiece 7 is arranged on pallet 9, and certainly in order to better fixing, also need arrange a tool 8 on pallet 9, described workpiece 7 is arranged on tool 8.
Step S4, adjustment parameter, the frequency of oscillator and working depth; According to the effect of wanted depiction, need to adjust different parameter, when the frequency of oscillator is higher, the lines of depiction are clearer, and when needing the effect of accomplishing hollow out, just the needing of the frequency of oscillator reaches certain frequency.But frequency is too high and when underfrequency all easily can produce the problems such as workpiece breaks, in actual process, preferably frequency of oscillation is 1.2HZ.In addition, now a value must also be preset to the working depth of workpiece or in certain value range.Otherwise cross and deeply can cause workpiece through cracks, affect processing effect.The amplitude of vibration also can be preset, because amplitude is large, lines can be thicker, and amplitude is little then thin, and amplitude is unsuitable excessive, otherwise the thick lines of pattern can overlap, thus makes dim design.
Step S5, after oscillator starting, the adjustment described mould of vibration also presses to described workpiece; Owing to being provided with the blade of certain pattern in mould, by vibration mould, blade will scrape identical pattern on workpiece, thus reaches the effect of engraving, uses the mode of vibration to carry out depiction to workpiece, it is the innovative technology of this area, simple to operate, cost is low, and can produce in batches, and overcome the problem of stress, greatly improve workpiece quality.
Priority scheme also comprises step S6, is cooled by the contact surface of hydraulic giant to mould and workpiece; Because mould, with the process of workpiece oscillation, can produce heat, in order to timely heat radiation, need to lower the temperature at the contact surface injection water of mould and workpiece, in order to lower the temperature sooner, directly can spray cooling water.The chip that vibration produces can also wash away and raise the efficiency by water spray simultaneously.
Step S7, monitor described mould vibrate on workpiece friction the degree of depth, when reaching default working depth, in the present embodiment, namely the function of working depth is realized responding to by increasing an inductor, as shown in Figure 2, described inductor 3 is arranged on oscillator 5, certainly, the position of inductor 3 does not limit, be arranged on pallet 9 place to be also fine, inductor 3 is only used for induced dies 6 working depth on workpiece 7, the operation principle of inductor 3 is known technologies, do not repeat them here, then step S8 is entered, when inductor 3 senses the degree of depth that working depth reaches default, will feedback information to controller 1, then controller 1 will stop oscillation the work of device 5, stop oscillation, completion of processing.
As shown in Figure 5, be the three-dimensional effect diagram one after work pieces process in the present invention, be specially glass, the blade arranging adaptive glass outer surface in mould, after processing, front side is the effect of half hollow out, and rear side is hollow out effect.Certainly, when the blade in mould is plane, also can carve is same on the glass of plane pattern, as shown in Figure 6, be the planar effect picture two after work pieces process in the present invention.
The invention also discloses a kind of engraving equipment, for depiction on workpiece, as shown in Figure 2, for the structural representation of a kind of engraving equipment of the present invention, comprise oscillator 5, mould 6, controller 1 and fixed mount 11, described mould 6 for depiction on workpiece, described controller 1 for controlling oscillator, described fixed mount 11 is for fixed oscillator and controller, described mould 6 is arranged on oscillator 5, described oscillator 5 is connected with controller 1 wire, and described oscillator 5 and controller 1 are arranged on fixed mount 1.Described oscillator 5 also comprises the oscillating portion 51 being arranged on front end, and described mould 6 is arranged on oscillating portion 51.As shown in Figure 3, for the schematic diagram of mould 6, described mould 6 preferentially comprises the connecting portion 61 for being spirally connected with oscillating portion 51, is certainly not limited to the mode with being spirally connected, the mode can also be clamping, engaging or weld, as long as can be fixed to the oscillator of oscillator by mould.
In addition, described oscillator 5 is fixed on fixed mount 11 by swing arm 2, described swing arm 2 comprises top link 21, lower swing arm 22 and base 23, described base 23 is fixed on fixed mount 11, and described lower swing arm 22 is connected with base 23, and described top link 21 is connected with lower swing arm 22, described oscillator 5 is arranged on top link 21, described lower swing arm 22 can around the activity of base 23 left rotation and right rotation, and described top link 21 can be up and down around lower swing arm 22, and such oscillator 5 just can adjust position as required.
In order to the specific pattern of described engraving, arrange blade in described mould, described blade can by sheet metal according to depiction, and coiling system forms, and the shape of described sheet metal coiling becomes mirror with depiction., the blade face of the blade arranged in described mould and workpiece to add surface configuration suitable.Details are shown in described in above-mentioned steps S1.
A kind of engraving equipment of the present invention also comprises a heat radiation module 4, and described heat radiation module 4 is arranged on described oscillator 5, and described heat radiation module 4 connects described controller 1.When oscillator 5 starts, controller 1 can start heat radiation module 4 simultaneously, thus dispels the heat for oscillator 5.
The priority scheme of a kind of engraving equipment of the present invention, also comprise a hydraulic giant 12 for cooling the contact surface of mould 6 and workpiece 7, described hydraulic giant 12 connects described controller 1, described hydraulic giant 12 is arranged on fixed mount 11, in order to accept the current that hydraulic giant 12 sprays, also comprise a water receiving tank 10, when fixed mount 11.
The priority scheme of a kind of engraving equipment of the present invention, also comprise one and to vibrate on workpiece 7 inductor 3 of the degree of depth of friction for monitoring described mould 6, described inductor 3 is connected with controller 1, and described inductor 3 is arranged on oscillator 1.The concrete operation method of a kind of engraving equipment of the present invention and principle ask for an interview the above-mentioned statement about a kind of engraving process.
Should be understood that, for those of ordinary skills, can be improved according to the above description or convert, and all these improve and convert the protection domain that all should belong to claims of the present invention.
Claims (5)
1. an engraving process, for depiction on workpiece, comprises the following steps:
A, makes the mould being used for depiction;
B, is fixed to the oscillating portion of oscillator by described mould;
C, is fixed on the pallet that is oppositely arranged with described oscillating portion by workpiece;
D, after oscillator starting, vibrate described mould, and described mould is pressed to described workpiece; Monitor simultaneously described mould vibrate on workpiece friction the degree of depth;
E, when reaching default working depth, stops oscillation, completion of processing;
Described mould arranges blade, and described blade is formed according to depiction coiling by sheet metal, and the shape of described sheet metal coiling becomes mirror with depiction, the blade face of described blade and the finished surface shape of workpiece suitable;
Described mould is arranged on described oscillator;
Described workpiece is glass pieces or ceramic workpiece;
Described workpiece setting is at the below relative position of described mould;
Described oscillator is fixed on fixed mount by swing arm, described swing arm comprises top link, lower swing arm and base, and described base is fixed on described fixed mount, and described lower swing arm is connected with described base, described top link is connected with lower swing arm, and described oscillator is arranged on top link; Described lower swing arm is around the activity of base left rotation and right rotation, and described top link is up and down around lower swing arm, for described oscillator adjustment position;
By adjusting the degree of depth of described mould vibration friction, realize different engraving effects; By adjusting the amplitude of described mould vibration, regulate the line weight of pattern;
Described blade, according to the needs of depiction, is changed at any time;
Also comprise in step D, D1, cooled by the contact surface of hydraulic giant to mould and workpiece;
Wherein, described pallet also arranges a tool, described workpiece setting is on described tool;
The frequency of oscillation of described oscillator is 1.2HZ.
2. engraving process as claimed in claim 1, it is characterized in that, the blade face of described blade is plane.
3. an engraving equipment, for depiction on workpiece, is characterized in that, comprises
One oscillator;
One for the mould of depiction on workpiece;
One for controlling the controller of oscillator vibrates;
One for the fixed mount of fixed oscillator and controller;
Described mould is arranged on the oscillator, and described oscillator is connected with controller, and described oscillator and controller are arranged on fixed mount;
Described mould arranges blade, and described blade is formed according to depiction coiling by sheet metal, and the shape of described sheet metal coiling becomes mirror with depiction, and blade face and the surface of the work shape of described blade are suitable;
Described workpiece is glass pieces or ceramic workpiece;
Described workpiece setting is at the below relative position of described mould;
Described oscillator is fixed on described fixed mount by swing arm, described swing arm comprises top link, lower swing arm and base, and described base is fixed on described fixed mount, and described lower swing arm is connected with described base, described top link is connected with lower swing arm, and described oscillator is arranged on top link; Described lower swing arm is around the activity of base left rotation and right rotation, and described top link is up and down around lower swing arm, for described oscillator adjustment position;
By adjusting the degree of depth of described mould vibration friction, realize different engraving effects; By adjusting the amplitude of described mould vibration, regulate the line weight of pattern;
Also comprise a hydraulic giant for cooling the contact surface of mould and workpiece, described hydraulic giant is arranged on fixed mount, and is connected with controller;
Wherein, pallet also arranges a tool, described workpiece setting is on described tool;
The frequency of oscillation of described oscillator is 1.2HZ.
4. engraving equipment as claimed in claim 3, it is characterized in that, also comprise a heat radiation module, described heat radiation module is arranged on described oscillator, and connects described controller.
5. engraving equipment as claimed in claim 3, is characterized in that, also comprise one and to vibrate on workpiece the inductor of the degree of depth of friction for monitoring described mould, described inductor is arranged on the oscillator, and is connected with controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210116023.XA CN102627049B (en) | 2012-04-19 | 2012-04-19 | Carving method and carving device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210116023.XA CN102627049B (en) | 2012-04-19 | 2012-04-19 | Carving method and carving device |
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| Publication Number | Publication Date |
|---|---|
| CN102627049A CN102627049A (en) | 2012-08-08 |
| CN102627049B true CN102627049B (en) | 2015-04-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210116023.XA Active CN102627049B (en) | 2012-04-19 | 2012-04-19 | Carving method and carving device |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109747313A (en) * | 2017-11-01 | 2019-05-14 | 南通欧科数控设备有限公司 | A kind of engraving process |
| CN109866540A (en) * | 2017-12-04 | 2019-06-11 | 政达木业有限公司 | A kind of multi-screen shows the engraving process and its structure of sculptured surface |
| CN108420078A (en) * | 2018-02-10 | 2018-08-21 | 上海交通大学 | The integrated automatic processing system of Three Degree Of Freedom plum fruit rag stoning |
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|---|---|---|---|---|
| CN200951688Y (en) * | 2006-05-12 | 2007-09-26 | 陈启泰 | Intelligent supersonic stone carving machine |
| CN201140640Y (en) * | 2008-01-18 | 2008-10-29 | 宁波东盛集成电路元件有限公司 | Carving knife mould |
| CN201633425U (en) * | 2010-01-21 | 2010-11-17 | 吴晓南 | Engraving machine |
| CN201941484U (en) * | 2011-01-17 | 2011-08-24 | 中国地质大学（武汉） | Grinding, engraving and machining robot |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH07251357A (en) * | 1994-03-15 | 1995-10-03 | Iba Kogyo Kk | Engraving |
-
2012
- 2012-04-19 CN CN201210116023.XA patent/CN102627049B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200951688Y (en) * | 2006-05-12 | 2007-09-26 | 陈启泰 | Intelligent supersonic stone carving machine |
| CN201140640Y (en) * | 2008-01-18 | 2008-10-29 | 宁波东盛集成电路元件有限公司 | Carving knife mould |
| CN201633425U (en) * | 2010-01-21 | 2010-11-17 | 吴晓南 | Engraving machine |
| CN201941484U (en) * | 2011-01-17 | 2011-08-24 | 中国地质大学（武汉） | Grinding, engraving and machining robot |
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| CN102627049A (en) | 2012-08-08 |
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Effective date of registration: 20200401 Address after: No.8 A1, Renshan 2nd Road, Qiaotou community, Fuyong street, Bao'an District, Shenzhen City, Guangdong Province Patentee after: SIWEI TEYOU TRADE (SHENZHEN) Co.,Ltd. Address before: 518103 Guangdong city of Shenzhen province Baoan District Fuyong era Street Jingyuan 5-8 No. 308-321 Office Patentee before: Wu Chonghao |
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