CN102626660A - Becky regular catalytic filter for sea water flue gas desulfurization and preparation method thereof - Google Patents

Becky regular catalytic filter for sea water flue gas desulfurization and preparation method thereof Download PDF

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CN102626660A
CN102626660A CN2012100861209A CN201210086120A CN102626660A CN 102626660 A CN102626660 A CN 102626660A CN 2012100861209 A CN2012100861209 A CN 2012100861209A CN 201210086120 A CN201210086120 A CN 201210086120A CN 102626660 A CN102626660 A CN 102626660A
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shellfish
preparation
flue gas
mixture
gas desulfurization
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李春虎
王群
李秀芹
李子真
王亮
王文娟
刘云
卞俊杰
冯丽娟
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Ocean University of China
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Ocean University of China
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Abstract

The invention discloses a Becky regular catalytic filter for sea water flue gas desulfurization and a preparation method thereof. The method is characterized by comprising the following steps of crushing and grinding Becky material to be in 20-30 meshes; mixing binder, pore-forming agent and lubricating agent with water according to the mass parts of (40-80):(15-40):(0.3-10):(0.5), and forming waved shapes on a forming machine; maintaining for 1-4 weeks under steam with temperature of 60-150 DEG C, so as to obtain regular filler with certain strength; soaking for 1-24h by adding the regular filler (according to a proportion of 8-10 ml/g) into active component solution with metal ionic concentration of 0.7 mol/L-1.5 mol/L by 1-8 times, adding the regular filler (according to a proportion of 7-10 ml/g) into saturated precipitator solution, aging for 3-18h, filtering, washing, drying, carrying out temperature rising in an oven, so as to obtain the Becky regular catalytic filter for the sea water flue gas desulfurization, wherein the temperature rising speed is 10 DEG C/min, the calcination temperature is below 250-650 DEG C, the air flow can be kept during the temperature rising and constant temperature processes, and the calcination time under constant temperature is 2-4h.

Description

Be used for shellfish base regulation catalytic filling of flue gas desulfurization with seawater and preparation method thereof
Technical field
The present invention relates to a kind of catalytic filler that is used for the use of flue gas desulfurization with seawater technology and preparation method thereof, particularly a kind of shell base regulation catalytic filling that utilizes discarded natural shellfish preparation and preparation method thereof.
Background technology
China is SO 2Discharging big country, SO 2Annual emissions surpasses 2.0 * 10 7T occupies first of the world, by SO 2The acid rain area that pollution causes has accounted for 30% of area.Coal burning is China atmosphere SO 2Main source; Its discharge capacity accounts for more than 85% of total release; Cause China's acid rain area constantly to enlarge, existing to expand to the most of areas in southwest, Central China, south China and East China from southwestern some areas, China also becomes the another world acid rain district after West Europe, North America.SO 2Not only destroy the environment and the ecosystem with acid rain, the more important thing is the serious harm people ' s health, become restriction China's economic development and socially harmonious key factor.The up-to-date environmental data of announcing in 2008 according to State Environmental Protection Administration shows, the SO in the whole nation 2Discharge capacity surpasses 2,000 ten thousand tons for years, derives from industrial discharge more than 80%, and therefore the work of control and improvement sulfur dioxide can not pause.
Flue gas desulfurization (FGD) is to control SO at present in the world 2Main and the effective desulfurization method that pollute, control acid rain endangers.Wherein the sea water desulfuration technology belongs to a kind of in the wet desulphurization technology, and this technique functions starts from the seventies in 20th century, and applies in Coastal Power Station such as Europe, America, Asia very soon.The large-scale unit flue gas desulfurization with seawater of thermal power plant technology is mature on the whole abroad at present, and its sea water desulfuration technology can be divided into two types: the one, do not add any chemical substance, with full sea water as SO 2The technology of absorption liquid, this technology is representative with the Flakt-Hydro technology of Norway ABB AB exploitation, is widely used; Another is in seawater, to add a certain amount of lime or limy material, to regulate the basicity of absorption liquid, strengthens assimilation effect, and this technology is representative with the white clay sulfur removal technology of U.S. Bechte company and professor Wang Qingzhang of Chinese Marine University exploitation.At present adopt the former more, promptly do not add the method for any chemical substance.
At present existing seawater desulfurizing process is unsatisfactory greater than 2% coal desulfurization effect to sulfur content, if the hypomere filling can oxidation SO on the absorption tower 2Catalyst, at Absorption by Sea Water SO 2The time carry out SO 2Catalytic oxidation, then can significantly improve the desulfuration efficiency on absorption tower.Present seawater SO 2The catalyst of oxidation mainly is divided into two big types: metal oxide and active carbon.Although active carbon still keeps higher catalytic oxidation activity under acid condition; But since the rate determining step of catalytic oxidation process be suddenly in the seawater dissolved oxygen in the absorption of active sites; Whole sweetening process takes place in heterogeneous system, heterogeneous catalytic oxidation SO under this condition 2Reaction possibly take place hardly.And metal oxide can well with SO 2In conjunction with, can rapidly and efficiently remove the SO in the flue gas 2And advantages such as the load type metal oxidation catalyst can use because of it repeatedly, and post processing is simple have been widely applied in a lot of technical process.Be vanadium pentoxide catalyst, copper oxide catalyst, manganese oxide catalyst, ferric oxide catalyst by the metal oxide catalyst of broad research and application at present.The selection of carrier has crucial effects for catalyst activity and selectivity, life-span, mechanical strength, cost, and is because of shellfish sill wide material sources, cheap; Belong to twice laid; Characteristic picture pottery, seawater corrosion resistance, iterative regenerable recycles; Non-secondary pollution can progressively replace advantages such as pottery or regular plastic filler and in flue gas desulfurization with seawater technology, have broad application prospects.
Summary of the invention
The purpose of this invention is to provide a kind of the utilization and discard the regulation catalytic filling that the shellfish preparation is used for flue gas desulfurization with seawater.
Another object of the present invention provides the preparation method of above-mentioned shellfish base regulation catalytic filling.
Technical scheme of the present invention is following: a kind of shellfish base regulation catalytic filling that is used for flue gas desulfurization with seawater is characterized in that it may further comprise the steps: 1. with shellfish sill crushing grinding to the 20-300 order; 2. the shellfish sill that 1. step is obtained and binding agent, pore creating material and lubricant are according to (40-80): (15-40): (0.3-10): mass fraction (0.5-2) adds water and mixes, and on make-up machine, processes the ripple type shape; 3. the shaped article that 2. step is obtained is in 60-150 ℃ of following steam maintenance 1-4 week, the structured packing that obtains having certain intensity; 4. the structured packing that 3. step is obtained joins in the active component salting liquid that concentration of metal ions is 0.7mol/L-1.5mol/L according to the ratio of every gram 8-10ml floods 1-24h; The dipping number of times is 1 ~ 8 time, and the ratio according to every gram structured packing 7-10ml adds saturated precipitant solution again, ageing 3-18h; Filtration, washing, drying; Be placed on the interior heating rate of baking oven and heat up, under 250 ~ 650 ℃ of sintering temperatures, keep air to flow in intensification and the thermostatic process with 10 ℃/min; The constant temperature calcining time is 2-4h, promptly makes the support type shellfish base regulation catalytic filling that is used for flue gas desulfurization with seawater.
Described shellfish sill is one or more the mixture in naiad shell, the conch shellfish shell.
Described binding agent is waterglass+CaCl 2, one or more mixture and/or pitch, resin, polyvinyl alcohol, methylcellulose, desulfurated plaster, cement, paraffin, one or more the mixture in the clay in the aluminium colloidal sol, Ludox, molasses, natural gum, dried starch, bentonite, animal glue, gelatinized corn starch.
Described pore creating material is one or more the mixture in carbon black, active carbon, activated coke, carboxymethyl cellulose, polyvinyl alcohol, polyacrylamide, polyethylene glycol, molasses, the POLYPROPYLENE GLYCOL.
Described lubricant is one or more the mixture in water, glycerine, lubricating oil, soluble oil and water, silicones, polyacrylamide and/or talcum powder, graphite, dolomol or other stearate, molybdenum bisuphide, dried starch, sesbania powder, the paraffin.
The mixture of one or more in the soluble-salt solution that described active component salting liquid is manganese, iron is like sulfate of ferrous iron and bivalent manganese etc.
Said precipitating reagent is one or more the mixture in ammonium carbonate, sodium carbonate, the potash.
The present invention utilizes the shellfish base regulation catalytic filling that is used for flue gas desulfurization with seawater of marine natural shellfish preparation to have the following advantages: seawater desulfurizing process uses pottery or regular plastic filler; The type filler uses the shell sill; The source is wide; Cheap, iterative regenerable recycles, non-secondary pollution; Shellfish sill anti-seawater corrosion has longer life; Profile is designed to the ripple type shape, thus greatly flux pass through seawater, be beneficial to the gas-liquid exchange, improve desulfuration efficiency; Select iron and manganese oxides as active component,, can not cause ocean heavy metal pollution because its trace element and number of dropouts that is in the seawater is small, and with flue gas in SO 2Stronger binding ability is arranged, can remove SO in the flue gas fast 2And the simple iterative regenerable utilization of post processing is to SO in the flue gas 2Has higher removal efficiency.
The specific embodiment
Specify the present invention through specific embodiment below.
Embodiment 1:
Be after the 40-100 order oyster shell whiting, cement (binding agent), molasses (pore creating material), talcum powder (lubricant) of 45g adds water and mix by the mass ratio of 60:24.5:4.9:0.5, to put into mould with gross mass in 28Mpa pressurization 30min moulding down; Under 120 ℃ water vapor conditions, carry out 3 weeks of maintenance, make structured packing with certain intensity; It is immersed 400ml concentration is the MnSO of 0.9mol/L 4In the solution, 60 ℃ of stirring conditions flooded 8 hours down, and the dipping number of times is 1 time, dripped saturated ammonium sulfate solution 360ml altogether again; From precipitation solution, take out and, spend deionised water 40 ℃ of ageings 6 hours, in 120 ℃ of dryings 4 hours, 350 ℃ of roastings 3 hours and make load 5.8% (wt%) MnO 2Shellfish base regulation catalytic filling.The catalyst desulfurizing active appraisal experiment is following: above-mentioned structured packing is packed in the packed tower, carry out the flue gas desulfurization with seawater experiment; Go into 30 ℃ of tower ocean temperatures, seawater flow is respectively 20,40,60,80L/h, and corresponding respectively liquid-gas ratio is 4.0,6.0,7.0,8.0L/Nm 3Going into tower simulated flue gas flow is 10Nm 3/ h, flue gas SO 2Concentration is 2100mg/m 3, wherein simulated flue gas is by air and high concentration SO 2Gas mixes.Load MnO 2Catalytic filler SO 2Remove reaction effect such as table 1.
Table 1 load MnO 2Front and back shellfish base regulation catalytic filling SO 2Removal efficiency
Figure 647664DEST_PATH_IMAGE001
Can find out load MnO 2Shellfish base regulation catalytic filling ratio is load MnO not 2Shellfish base structured packing desulfurization degree exceeds 4-10%, significant desulfurization effect.
Embodiment 2:
Be after 100-200 order oyster shell whiting cement (binding agent), graphite (lubricant) and the molasses (pore creating material) of 45g add water and mix by the mass ratio of 70:22.5:0.5:2, to put into mould with gross mass in 25Mpa pressurization 30min moulding down; Under 150 ℃ water vapor conditions, carry out 4 weeks of maintenance, make structured packing with certain intensity; It is immersed 200ml concentration is the MnSO of 0.9mol/L 4With 200ml concentration be the FeSO of 0.9mol/L 4In the mixed solution, 60 ℃ of stirring conditions flooded 8 hours down, and the dipping number of times is 1 time, dripped saturated ammonium sulfate solution 360ml altogether again; From precipitation solution, take out and, spend deionised water 40 ℃ of ageings 6 hours, in 120 ℃ of dryings 4 hours, 350 ℃ of roastings 3 hours and make load 2.9%MnO 2, 5.3%Fe 2O 3Shellfish base regulation catalytic filling.The catalyst desulfurizing active appraisal experiment is following: the structured packing that load is finished is packed in the packed tower, is to carry out the flue gas desulfurization with seawater experiment under 15,30,55 ℃ in reaction temperature; Go into tower simulated flue gas flow 10Nm 3/ h, going into tower flue gas concentration is 2100mg/m 3, wherein simulated flue gas is by air and high concentration SO 2Gas mixes; Go into that the tower seawater flow is respectively 40,60,80,100L/h, corresponding respectively liquid-gas ratio is 4.0,6.0,7.0,8.0L/Nm 3Load MnO 2, Fe 2O 3Regulation catalytic filling removes SO 2Reaction effect such as table 2.
Load MnO under table 2 different temperatures 2, Fe 2O 3Front and back shellfish base regulation catalytic filling SO 2Removal efficiency
Can find out, will exceed 5-25%, significant desulfurization effect than the base of the shellfish before load regulation catalytic filling desulfurization degree after the load.

Claims (7)

1. the preparation method of a shellfish base regulation catalytic filling that is used for flue gas desulfurization with seawater is characterized in that it may further comprise the steps: 1. with shellfish sill crushing grinding to the 20-300 order; 2. the shellfish sill that 1. step is obtained and binding agent, pore creating material and lubricant are according to (40-80): (15-40): (0.3-10): mass fraction (0.5-2) adds water and mixes, and on make-up machine, processes the ripple type shape; 3. the shaped article that 2. step is obtained is in 60-150 ℃ of following steam maintenance 1-4 week, the structured packing that obtains having certain intensity; 4. the structured packing that 3. step is obtained joins in the active component salting liquid that concentration of metal ions is 0.7mol/L-1.5mol/L according to the ratio of every gram 8-10ml floods 1-24h; The dipping number of times is 1 ~ 8 time, and the ratio according to every gram structured packing 7-10ml adds saturated precipitant solution again, ageing 3-18h; Filtration, washing, drying; Be placed on the interior heating rate of baking oven and heat up, under 250 ~ 650 ℃ of sintering temperatures, keep air to flow in intensification and the thermostatic process with 10 ℃/min; The constant temperature calcining time is 2-4h, promptly makes the support type shellfish base regulation catalytic filling that is used for flue gas desulfurization with seawater.
2. the preparation method of shellfish according to claim 1 base regulation catalytic filling is characterized in that described shellfish sill is one or more the mixture in naiad shell, the conch shellfish shell.
3. according to the preparation method of the base of the shellfish described in the claim 1 regulation catalytic filling, it is characterized in that described binding agent is waterglass+CaCl 2, one or more mixture and/or pitch, resin, polyvinyl alcohol, methylcellulose, desulfurated plaster, cement, paraffin, one or more the mixture in the clay in the aluminium colloidal sol, Ludox, molasses, natural gum, dried starch, bentonite, animal glue, gelatinized corn starch.
4. the preparation method of shellfish according to claim 1 base regulation catalytic filling is characterized in that described pore creating material is one or more the mixture in carbon black, active carbon, activated coke, carboxymethyl cellulose, polyvinyl alcohol, polyacrylamide, polyethylene glycol, molasses, the POLYPROPYLENE GLYCOL.
5. the preparation method of shellfish according to claim 1 base regulation catalytic filling is characterized in that described lubricant is one or more the mixture in water, glycerine, lubricating oil, soluble oil and water, silicones, polyacrylamide and/or talcum powder, graphite, dolomol or other stearate, molybdenum bisuphide, dried starch, sesbania powder, the paraffin.
6. the preparation method of shellfish according to claim 1 base regulation catalytic filling is characterized in that one or more the mixture in the soluble-salt solution that described solubility active component salting liquid is manganese, iron.
7. the preparation method of shellfish according to claim 1 base regulation catalytic filling is characterized in that said precipitating reagent is one or more the mixture in ammonium carbonate, sodium carbonate, the potash.
CN2012100861209A 2012-03-28 2012-03-28 Becky regular catalytic filter for sea water flue gas desulfurization and preparation method thereof Pending CN102626660A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103191638A (en) * 2013-04-16 2013-07-10 浙江大学 Novel desulfurizer packing material for seawater desulfurization and preparation method thereof
CN103341305A (en) * 2013-06-26 2013-10-09 哈尔滨工程大学 Preparation method of packing used for improving efficiency of ship waste gas absorption tower
CN104209084A (en) * 2013-06-05 2014-12-17 中国石油天然气股份有限公司 Claus tail gas SO2Adsorbent, preparation and application thereof
CN112516780A (en) * 2020-10-27 2021-03-19 蒲城驭腾新材料科技有限公司 Calcium-based desulfurizer and preparation method thereof
CN113101978A (en) * 2021-04-12 2021-07-13 上海三融环保工程有限公司 Desulfurization catalyst applied to cement plant and preparation method thereof
CN113198430A (en) * 2021-05-15 2021-08-03 兰州城市学院 Preparation method of composite nano material

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101693184A (en) * 2009-10-25 2010-04-14 中国海洋大学 Method for preparing ceramic regulation catalytic filling for sea water desulfuration
CN102302922A (en) * 2011-07-18 2012-01-04 中国海洋大学 Formed shellfish-based regular photocatalytic adsorbent and preparation method thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101693184A (en) * 2009-10-25 2010-04-14 中国海洋大学 Method for preparing ceramic regulation catalytic filling for sea water desulfuration
CN102302922A (en) * 2011-07-18 2012-01-04 中国海洋大学 Formed shellfish-based regular photocatalytic adsorbent and preparation method thereof

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103191638A (en) * 2013-04-16 2013-07-10 浙江大学 Novel desulfurizer packing material for seawater desulfurization and preparation method thereof
CN103191638B (en) * 2013-04-16 2016-01-06 浙江大学 A kind of desulfurizing tower filler for sea water desulfuration and preparation method
CN104209084A (en) * 2013-06-05 2014-12-17 中国石油天然气股份有限公司 Claus tail gas SO2Adsorbent, preparation and application thereof
CN103341305A (en) * 2013-06-26 2013-10-09 哈尔滨工程大学 Preparation method of packing used for improving efficiency of ship waste gas absorption tower
CN112516780A (en) * 2020-10-27 2021-03-19 蒲城驭腾新材料科技有限公司 Calcium-based desulfurizer and preparation method thereof
CN113101978A (en) * 2021-04-12 2021-07-13 上海三融环保工程有限公司 Desulfurization catalyst applied to cement plant and preparation method thereof
CN113101978B (en) * 2021-04-12 2023-02-17 上海三融环保工程有限公司 Desulfurization catalyst applied to cement plant and preparation method thereof
CN113198430A (en) * 2021-05-15 2021-08-03 兰州城市学院 Preparation method of composite nano material

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Application publication date: 20120808