Motor and assemble method thereof
Technical field
The invention relates to a kind of motor and assemble method thereof, refer in particular to a kind of motor and assemble method thereof of interior each member of central siphon of effectively positioning motor.
Background technology
Please with reference to shown in Figure 1, it is that No. 287962 patent cases of TaiWan, China invention I disclose a kind of " radiator fan ".In the assembling process of this radiator fan 8, mainly be several annular arrangements and 811 designs of curved four the flexible vertical bar portions of tool, when desire is loaded on these axle sleeve 81 inside with component sets such as motive bearings 82 by axle sleeve 81; Can four vertical bar portions, 811 outer pulling be the curving state; Be assembled in this axle sleeve 81 inside smoothly for motive bearing 82, after each vertical bar portion 811 resets and is erectility subsequently, can this motive bearing 82 be positioned this axle sleeve 81 inside; Whereby, can accomplish follow-up assembling operation.
Yet; By radiator fan 8 structures that this existing assemble method constituted in the process that reality is used; Because four vertical bar portions 811 of this axle sleeve 81 are only in order to coat this motive bearing 82; 81 locating effects that can provide of this axle sleeve are quite limited, must utilize extra structural design to locate this motive bearing 82; And owing to respectively have the gap between this vertical bar portion 811, therefore, the structural strength of this axle sleeve 81 is not good, influences the useful life of this radiator fan 8 easily yet; The more important thing is that this existing assemble method must be earlier be outer the pulling of four vertical bar portions 811 the curving state and can assembles this motive bearing 82, so the assembling complexity promotes relatively, causes the inconvenience in the assembling in the process of this motive bearing 82 of assembling.
Please with reference to shown in Figure 2, it is that TaiWan, China discloses No. 201041279 patent application case and discloses a kind of " motor and stator apparatus thereof ".In the assembling process of this motor 9; Mainly be after like bearing 91 and shoring member 92 etc. (following general designation " arrangement in the central siphon ") earlier and being installed in central siphon 93 inside; Again stator pack 94 is sheathed on outside this central siphon 93; So that utilize these stator pack 94 formed locating parts 941 to compress this " arrangement in the central siphon ", whereby, with the follow-up motor assembling operation of convenient completion.
Yet; By the motor 9 that this existing assemble method constituted; For the locating part 941 of guaranteeing this stator pack 94 can be really with should " arrangement in the central siphon " being positioned this central siphon 93 inside; The structure of this stator pack 94 must be formed with the design of this locating part 941 in addition, thus cause the structure of this stator pack 94 too complicated, and cause the manufacturing cost of this stator pack 94 to increase; Moreover; In the process that assembling is used; When the locating part 941 of this stator pack 94 in order to compress the location should the process of " arrangement central siphon in " in, easily because of the assembling power is difficult for grasp, cause the situations such as locating part 941 generation cracks or fracture of this stator pack 94; Except that the inconvenience that causes equally in the assembling, also can't effectively locate this " arrangement in the central siphon ".
In sum, in existing motor and the assemble method thereof, the located in connection structure of relevant " arrangement in the central siphon " still has necessity of improving.
Summary of the invention
Main purpose of the present invention is the above-mentioned shortcoming of improvement, provides a kind of when assembling, can directly utilize central siphon location " arrangement in the central siphon ", with the motor assemble method of effective simplification assembling complexity.
The present invention's time purpose provides a kind of motor assemble method, and it is in assembling process, can guarantee that central siphon can excessively not oppressed " arrangement in the central siphon " and generation damages or the situation of breaking.
Another purpose of the present invention provides a kind of motor assemble method, and it is to utilize other members to compress under the condition of " arrangement in the central siphon ", still can locate " arrangement in the central siphon " really, damages because of assembling effectively to prevent other members.
Still a further object of the present invention provides a kind of motor, and it is effectively to locate " arrangement in the central siphon " by central siphon, to prevent that " arrangement in the central siphon " is from the central siphon loose or dislocation.
Another object of the present invention provides a kind of motor, and its easy structural design capable of using is in order to location " arrangement in the central siphon ", with whole manufacturing cost of effective reduction and structure complexity.
Another object of the present invention provides a kind of motor and assemble method thereof, is to utilize easy structural design to compress location " arrangement in the central siphon " simultaneously to reach " stator pack ", so that better locating effect to be provided.
For reaching aforementioned goal of the invention, the technological means that the present invention used includes:
A kind of motor assemble method comprises the following step: prepare to have a pedestal of hollow axle tube, the openend of this central siphon has a thermoplastic location division, in addition arrangement in the central siphon is installed in this central siphon inside via this openend; By a heating tool this thermoplastic location division is heated, makes this thermoplastic location division melting deformation, make the openend of this central siphon form the undergauge structure, treat this thermoplastic location division cooling curing after, arrangement in this central siphon is positioned in this central siphon; And stator group is incorporated into the periphery wall of this central siphon, and with a rotor pivot in this central siphon, to accomplish the assembling operation of motor.
Based on constructed notion, motor of the present invention is to have a pedestal, and this pedestal is provided with a central siphon; Arrangement has a maximum outside diameter in the arrangement in this central siphon set inside one central siphon, this central siphon, is provided with a thermoplastic location division in this central siphon in addition; This openend forms a minimum diameter by this thermoplastic location division; This minimum diameter is less than the maximum outside diameter of arrangement in this central siphon, and the periphery wall of this central siphon combines stator group, and this central siphon articulates a rotor in addition.
Based on constructed notion; Motor assemble method of the present invention; Also can comprise the following step: a pedestal of preparing to have hollow axle tube; The openend of this central siphon has a thermoplastic location division, in addition arrangement in the central siphon is installed in this central siphon inside via this openend, and stator group is incorporated into the periphery wall of this central siphon; By a heating tool this thermoplastic location division is heated; Make this thermoplastic location division melting deformation; The openend that makes this central siphon is with the radial direction dilatating and deformable; After treating this thermoplastic location division cooling curing, this thermoplastic location division is to form a radial dilatation flange, and this radial dilatation flange is in order to be positioned arrangement and stator pack in this central siphon for this central siphon simultaneously; Reach a rotor pivot in this central siphon, to accomplish the assembling operation of motor.
Based on constructed notion, motor of the present invention also can have a pedestal, and this pedestal is provided with a central siphon; This central siphon combines arrangement and stator group in the central siphon, and this central siphon is provided with an openend, and this openend is provided with a thermoplastic location division; This thermoplastic location division forms a radial dilatation flange; This radial dilatation flange is an arrangement in this central siphon of location, or locatees arrangement and stator pack in this central siphon simultaneously, and articulates a rotor in addition in this central siphon.
Description of drawings
Fig. 1: the three-dimensional exploded view of existing radiator fan.
Fig. 2: the assembled sectional view of existing motor.
Fig. 3: the steps flow chart block schematic diagram of first embodiment of the invention motor assemble method.
Fig. 4: the sketch map of the preposition number of assembling steps of first embodiment of the invention motor assemble method.
Fig. 5: the sketch map () of the assembling positioning step of first embodiment of the invention motor assemble method.
Fig. 6: the sketch map (two) of the assembling positioning step of first embodiment of the invention motor assemble method.
Fig. 7: the sketch map of the finished product structure dress step of first embodiment of the invention motor assemble method.
Fig. 8: the assembled sectional view of first embodiment of the invention motor.
Fig. 9: the stereo appearance figure of the pedestal of first embodiment of the invention motor.
Figure 10: the assembled sectional view of another execution mode of first embodiment of the invention motor.
Figure 11: the steps flow chart block schematic diagram of second embodiment of the invention motor assemble method.
Figure 12: the sketch map of the preposition number of assembling steps of second embodiment of the invention motor assemble method.
Figure 13: the sketch map () of the assembling positioning step of second embodiment of the invention motor assemble method.
Figure 14: the sketch map (two) of the assembling positioning step of second embodiment of the invention motor assemble method.
Figure 15: the sketch map of the finished product structure dress step of second embodiment of the invention motor assemble method.
Figure 16: the assembled sectional view of second embodiment of the invention motor.
[main element symbol description]
(the present invention)
1 motor
11 pedestals, 12 central siphons
Arrangement in 13 central siphons of 121 thermoplastic location divisions
131 wear plates, 132 buttons are held sheet
133 bearings, 134 dustproof sheets
14 stator pack, 15 rotors
2 motors
21 pedestals, 22 central siphons
221 thermoplastic location division 221a grooves
Arrangement in 221b banking stop 23 central siphons
24 stator pack, 241 silicon steel sheets
Insulating trip 242a compression part on 242
243 times insulating trip 244 coils
25 rotors, 251 central shafts
3 motors
31 pedestals, 32 central siphons
321 thermoplastic location divisions, 322 radial dilatation flanges
Arrangement 331 wear plates in 33 central siphons
332 buttons are held sheet 333 bearings
34 stator pack, 35 rotors
4 motors
41 pedestals, 42 central siphons
421 thermoplastic location divisions, 422 radial dilatation flanges
Arrangement 44 stator pack in 43 central siphons
45 rotors, 451 central shafts
The maximum outside diameter of arrangement in the D central siphon
The minimum diameter of d central siphon openend
The M heating tool
(prior art)
8 radiator fans
81 axle sleeves, 811 vertical bar portions
82 motive bearings
9 motors
91 bearings 92 are shored member
93 central siphons, 94 stator pack
941 locating parts
Embodiment
For letting above-mentioned and other purposes, characteristic and the advantage of the present invention can be more obviously understandable, hereinafter is special lifts preferred embodiment of the present invention, and conjunction with figs., elaborates as follows:
Please with reference to shown in Figure 3, the motor assemble method of first embodiment of the invention mainly comprises a preposition number of assembling steps S11, an assembling positioning step S12 and finished product structure dress step S13.
Shown in Fig. 3 and 4, this preposition number of assembling steps S11 is a pedestal 11 of preparing to have hollow axle tube 12, and the openend of this central siphon 12 has a thermoplastic location division 121; In addition arrangement 13 in the central siphon is installed in this central siphon 12 inside; Arrangement 13 is the various associated components that can be installed in this central siphon 12 and difference in functionality is provided in this central siphon; For example: the wear plate 131 shown in Fig. 8 and 10, button are held sheet 132, bearing 133, dustproof sheet 134; Or as wherein at least a member such as oil sealing, spacer (its correlation function for be familiar with this operator be appreciated that in this appearance do not give unnecessary details).In the present embodiment, this central siphon 12 is that thermoplastic plastic's material is made, and 13 of arrangements comprise a wear plate 131 in this central siphon, a button is held a sheet 132 and a bearing 133, and this wear plate 131, button is held sheet 132 and bearing 133 is to be assembled in this central siphon 12 inside in regular turn.
Shown in Fig. 3 and 5, this assembling positioning step S12 prepares a heating tool M, and this heating tool M is in order to compressing the thermoplastic location division 121 of this central siphon 12, and with this heating tool M this thermoplastic location division 121 is heated; As shown in Figure 6; For forcing this thermoplastic location division 121 melting deformations (its heating-up temperature, time and associative operation key element; Be that thermoplastic location division 121 melting deformations are condition making; For be familiar with this operator be appreciated that in this appearance do not give unnecessary details), make the openend of this central siphon 12 form the undergauge structure; Whereby; Further make this heating tool M break away from this thermoplastic location division 121 again; After treating these thermoplastic location division 121 cooling curings, can make really arrangement 13 in this central siphon is positioned in this central siphon 12, and the double interior arrangement 13 of this central siphon that can effectively prevent breaks away from these central siphons 12.
Shown in Fig. 3 and 7, this finished product structure dress step S13 is the periphery wall that stator group 14 is incorporated into this central siphon 12; And a rotor 15 rotatably is incorporated into this central siphon 12; In the present embodiment, this rotor 15 is the interior arrangements 13 of central siphon that rotatably are incorporated into these central siphon 12 inside, in order to articulate by arrangement in this central siphon 13 and this central siphon 12.Whereby, to accomplish the assembling operation of motor 1.
As stated, by the steps flow chart of preceding taking off, the effect that the motor assemble method of first embodiment of the invention can be reached includes at least:
The motor assemble method of first embodiment of the invention is when carrying out this assembling positioning step S12; Be to utilize this heating tool M to force this thermoplastic location division 121 melting deformations; After treating these thermoplastic location division 121 cooling curings, the openend of this central siphon 12 can form the undergauge structure; Therefore, assemble method of the present invention can directly utilize these central siphon 12 formed undergauge structures in order to location " central siphon in arrangement 13 " and reach function such as slip-off preventing really, to reach the effect that can simplify the assembling complexity.
The motor central siphon of first embodiment of the invention location assemble method suitably compresses arrangement 13 in this central siphon of location behind these central siphon 12 cooling curings, prevent " arrangement 13 in the central siphon " loosening or many effects such as come off so as to reaching.
The motor central siphon location assemble method of first embodiment of the invention can be when carrying out this assembling positioning step S12, and behind cooling curing, this thermoplastic location division 121 can be in order to location " arrangement 13 in the central siphon " by this central siphon 12; Therefore, assemble method of the present invention also can be selected to utilize like stator pack 14 and wait other members to compress " arrangement 13 in the central siphon ", can reach the basic fixed position function, to reach the effect that prevents that other members from damaging because of assembling.
Please with reference to shown in Figure 8, based on the technological concept identical with the motor assemble method of above-mentioned first embodiment, the motor 2 of the first embodiment of the invention that this assemble method constituted is to have a pedestal 21; This pedestal 21 is provided with a central siphon 22 of hollow form, and arrangement 23 has a maximum outside diameter D in the arrangement 23 in this central siphon 22 set inside one central siphon, this central siphon; And this central siphon 22 has an openend; This openend is away from this pedestal 21, and is provided with a thermoplastic location division 221 in this openend, and these thermoplastic location division 221 usefulness are so that this openend forms a minimum diameter d; This minimum diameter d is less than this maximum outside diameter D, and arrangement 23 comes off from this central siphon 22 in this central siphon to avoid.Wherein this thermoplastic location division 221 be any can heating and melting distortion and the cooling back structure of solidifying, and this minimum diameter d is this thermoplastic location division 221 formed undergauge structure behind the cooling curing.
In the present embodiment, as shown in Figure 9, this thermoplastic location division 221 is several grooves of the periphery wall formation 221a in this central siphon 22; Respectively form a banking stop 221b between this groove 221a respectively; Whereby, when this heating tool M of utilization shown in Fig. 5 and 6 compresses this thermoplastic location division 221, owing to respectively have groove 221a between this banking stop 221b; Therefore, this banking stop 221b can be compressed by this heating tool M more easily and be out of shape to form this minimum diameter d towards the center position bending of this central siphon 22.
The periphery wall of said central siphon 22 combines stator group 24 in addition, and this central siphon 22 is to articulate a rotor 25.Wherein this stator pack 24 is the various structural designs that can drive these rotor 25 rotations; This rotor 25 has a central shaft 251; This central shaft 251 is rotatably to combine arrangement 23 in this central siphon, and this rotor 25 can be articulated by arrangement in this central shaft 251 and this central siphon 23 and this central siphon 22 each other.
Again, shown in figure 10, this stator pack 24 can be by insulating trip 242 on several silicon steel sheets 241,, once insulating trip 243 and 244 of coils are formed.Respectively this silicon steel sheet 241, go up insulating trip 242 and down insulating trip 243 be to pile up each other, this coil 244 is to be set around this silicon steel sheet 241, to go up the insulating trip 242 and the predetermined position of insulating trip 243 down; Whereby, insulating trip 242 can further form a compression part 242a on this, and this compression part 242a compresses this thermoplastic location division 221, adds the locating effect of taking advantage of to cooperate this thermoplastic location division 221 to form.
As stated; 2 effects that can reach of the motor of first embodiment of the invention include at least: by these thermoplastic location division 221 formed undergauge structures; And this minimum diameter d is less than the design of the dependency structure of this maximum outside diameter D, and therefore, the easy structure of this central siphon 22 of motor of the present invention is in order to location " arrangement 23 in the central siphon "; Preventing " central siphon in arrangement 23 " these central siphon 22 loose or dislocations certainly, and effectively reduce whole manufacturing cost and structure complexity.
Please with reference to shown in Figure 11, the motor assemble method of second embodiment of the invention comprises a preposition number of assembling steps S21, an assembling positioning step S22 and finished product structure dress step S23 equally.
Shown in Figure 11 and 12, this preposition number of assembling steps S21 is a pedestal 31 of preparing to have hollow axle tube 32, and the openend of this central siphon 32 has a thermoplastic location division 321; In addition arrangement 33 in the central siphon is installed in this central siphon 32 inside, and stator group 34 is incorporated into the periphery wall of this central siphon 32.In the present embodiment, this central siphon 32 is that thermoplastic plastic's material is made, and 33 of arrangements comprise a wear plate 331 in this central siphon, a button is held a sheet 332 and a bearing 333, and this wear plate 331, button is held sheet 332 and bearing 333 is to be assembled in this central siphon 32 inside in regular turn.
Shown in Figure 11 and 13, this assembling positioning step S22 prepares a heating tool M, and this heating tool M is in order to compressing the thermoplastic location division 321 of this central siphon 32, and with this heating tool M this thermoplastic location division 321 is heated; Shown in figure 14, this heating tool M can further force this thermoplastic location division 321 melting deformations, and the openend that makes this central siphon 32 is with the radial direction dilatating and deformable; Whereby; Further make this heating tool M break away from this thermoplastic location division 321 again; After treating these thermoplastic location division 321 cooling curings; The inside and outside both sides perisporium of this thermoplastic location division 321 can form a radial dilatation flange 322; In order to simultaneously arrangement 33 in this central siphon and stator pack 34 being positioned this central siphon 32 (this radial dilatation flange 322 also can as first embodiment only merely in order to locate arrangement 33 in this central siphon), and holding concurrently and to prevent effectively that arrangement 33 and stator pack 34 break away from these central siphons 32 in this central siphon.
Shown in Figure 11 and 15, this finished product structure dress step S23 rotatably is incorporated into this central siphon 32 with a rotor 35; In the present embodiment, this rotor 35 is the interior arrangements 33 of central siphon that rotatably are incorporated into these central siphon 32 inside, in order to articulate by arrangement in this central siphon 33 and this central siphon 32.Whereby, to accomplish the assembling operation of motor 3.
Please with reference to shown in Figure 16; Based on the technological concept identical with the motor assemble method of above-mentioned second embodiment, the motor 4 of the second embodiment of the invention that this assemble method constituted is to have a pedestal 41, and this pedestal 41 is provided with a central siphon 42 of hollow form; Arrangement 43 in this central siphon 42 set inside one central siphon; And combine stator group 44 in addition in the periphery wall of this central siphon 42, and this central siphon 42 has an openend, and this openend is away from this pedestal 41; And be provided with a thermoplastic location division 421 in this openend; These thermoplastic location division 421 usefulness are so that this openend forms a radial dilatation flange 422, and this radial dilatation flange 422 is that the location should " arrangement 43 in the central siphon " reach " stator pack 44 " (also can only locate the interior arrangement 43 of this central siphon), and arrangement 43 and stator pack 44 come off from this central siphon 42 in this central siphon to avoid.Again, this central siphon 42 is to articulate a rotor 45, and this rotor 45 has a central shaft 451, and this central shaft 451 is rotatably to combine arrangement 43 in this central siphon, and this rotor 45 can be articulated by arrangement in this central shaft 451 and this central siphon 43 and this central siphon 42 each other.
As stated, the motor of second embodiment of the invention and assemble method thereof have simplification assembling complexity that the motor assemble method like first embodiment can reach equally, prevent that " arrangement 33,43 in the central siphon " is loosening or come off and prevent that associated components is because of many effects such as assembling damages; The more important thing is; Assemble method of the present invention more can directly utilize heating tool M further to force the openend of this central siphon 32,42 to be expanded with radial direction; And then form this radial dilatation flange 322,422; Reach " stator pack 34,44 " in order to location " central siphon in arrangement 33,43 " simultaneously, reaching the effect that assemble dual location, and then better assembling convenience is provided.