CN102622625B - Automatic logistics system using triggering and forwarding device - Google Patents
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Abstract
The invention provides an automatic logistics system using a triggering and forwarding device. The automatic logistics system comprises an RFID (Radio Frequency Identification) chip, a radio frequency identification (RFID) reader-writer, a computer and the triggering and forwarding device, wherein the triggering and forwarding device forwards received signals of information input equipment to the computer by a network, and triggers different working states of other devices directly or indirectly connected with the triggering and forwarding device or software systems installed on the other devices by utilizing output signals of a key; the output signals of the key also can be used as checkout data of information read by the RFID reader-writer; and the triggering and forwarding device also can receive feedback information of the computer and display the feedback information by a display module of the triggering and forwarding device. The automatic logistics system provided by the invention has the advantages that since the triggering and forwarding device is added in a scene design of an enterprise, software programming is simpler, the applicability is very strong, the identified target is more clear, feedback information also can be obtained in time, and in-time handling of errors and problems is facilitated.
Description
Technical field
The present invention relates to automatic material flow, automated production field, especially a kind of automatic Material Handling System using triggering retransmission unit.
Background technology
Production, logistics field automatic management infotech backwardness relatively, Some Enterprises is had also not possess production, logistic information management system, even if some enterprises have logistic information systems, business function and the hardware device of its infosystem all go back imperfection, lack the necessary system module such as production management, storehouse management, cargo tracking, transportation management, the integration ability of logistics information resource is not yet formed, just let alone produce, the robotization of logistics management.
The management of logistic industry roughly experienced by following four-stage:
The logistic industry management of first stage:
Mainly by manpower identification, artificial input computer has come.So both lost labors, the accuracy of data also can not be guaranteed, and more crucially a large amount of papery documents is difficult to the preservation improved, and the data difficulty of searching is very large.
The logistic industry of subordinate phase is bar code input robotization:
The relevant information of product relies on bar code identification, and the input of bar code enters computer by artificial scanning one by one, and the contrast first stage relies on input through keyboard to improve to some extent completely, but bar code still need one by one, singlely to input, compare waste of manpower resource.
The logistic industry of phase III is RFID automatic material flow:
The relevant information of product is by RFID automatic Identification, and identification result inputs computer automatically, and computer judges the accuracy of input product information, and voice message, manually according to prompting result, data is saved in logistics system software; Or cancel and preserving.Such operation also needs manual operation, artificial judgment, wastes a large amount of human resources.
The logistic industry of fourth stage is the full-automatic logistics of RFID:
The basis of phase III adds infrared sensing, pressure sensitivity sensing, temperature sensing etc., but in the applied environment that some is special, there is certain defect in these sensing apparatus.As: infrared sensing, pressure sensitivity sense, can not accomplish to carry out opening and stopping according to the subjective desire of people, the triggering of information does not have Objective accurately, as long as have object through all triggering yet, can multiple go out some uncertain information, cause other automation equipment operation irregularities in scene; In addition, existing these commercially provided sensing apparatus self do not possess information feedback function.
The so-called material flows automation of fourth stage, or resting on special messenger operates on the level of these automation equipments, or be exactly intelligent automation completely.Intelligent automation completely, to the logic analysis of computer, judges to bring great difficulty, once some information is inaccurate, just likely brings more mistake and artificial checking work.According to current technology, accomplish completely, intelligentized production, material flows automation, corresponding hardware, software equipment are all immature, also require further study and develop.
Summary of the invention
In order to overcome above defect and meet the needs in market, the object of the present invention is to provide a kind of automatic Material Handling System using triggering retransmission unit, by wherein there is triggering, forwarding and the triggering retransmission unit of receiving function, can not only make and not have the information input equipment of network function to have network capabilities, but also bring great convenience, the simplification that the Logic judgment of complexity becomes to the programming of automatic material flow software.
The technical scheme that the present invention takes is:
Use the automatic Material Handling System triggering retransmission unit, it comprises:
Radio frequency identification (RFID) chip, is attached to and is identified target (container of goods or holding freight) and goes up and record the relevant information being identified target;
Rfid interrogator, utilize contactlessly to read more, information that far distance automatic discriminating function reads the RFID chip on container;
Computer, by network connection data storehouse server analysis process related data; And
Trigger retransmission unit, there is controller module, trigger module, forwarding module and the wherein said trigger module of display module have the button of at least one definable output signal, described forwarding module comprises at least one input interface be connected with information input equipment and output interface that at least one is connected by network with described computer, with the signal of information input equipment that will receive by forwarded to computer, and the output signal of described button can be utilized to trigger the different operating state of the software systems that miscellaneous equipment that is direct with described triggering retransmission unit or that be indirectly connected or miscellaneous equipment are installed, the output signal of described trigger module and forwarding module can also as rfid interrogator (2) read the checking data of information, described triggering retransmission unit can also be received the feedback information of described computer and be shown by its display module by described feedback information.
One as above technical scheme is improved, and described system also comprises:
Bar code/label, records the relevant information being identified target; And
Scanner, for the information of scanning barcode/label.
One as above technical scheme is improved, and described system also comprises: the LED display be connected with described computer, shows the relevant information in automated production and logistics progress.
One as above technical scheme is improved, and described input interface comprises serial ports, parallel port and USB interface.
One as above technical scheme is improved, and described output interface is RJ-45 network interface or radio network interface.
One as above technical scheme is improved, in the application of warehouse-in robotization scene, the output signal representative of described button has the quantity of trooping of same containers quantity, is triggering the different operating state of software systems on the miscellaneous equipment or miscellaneous equipment directly or be indirectly connected with described triggering retransmission unit simultaneously for verifying the data that rfid interrogator 2 reads.
One as above technical scheme is improved, reclaim in scene application in electrical condenser robotization outbound scene and electrical condenser robotization, the output signal of described button represents different instructions respectively, and described instruction is for triggering the different operating state of software systems on the miscellaneous equipment or miscellaneous equipment directly or be indirectly connected with described triggering retransmission unit.
One as above technical scheme is improved, electrical condenser robotization outbound scene application described in instruction comprise stressed, cancel and confirm.
One as above technical scheme is improved, and reclaims instruction described in scene application comprise beginning, suspend and complete in electrical condenser robotization.
The invention has the beneficial effects as follows:
(1) enterprise uses the benefit triggering retransmission unit and bring to Scenario Design.
1, in enterprise's Scenario Design, add triggering retransmission unit, to the programming of automated production, automatic material flow software, bring great convenience, the simplification that the Logic judgment of complexity becomes.Some judged result of people being dissolved in software systems by triggering retransmission unit, making software programming simpler.
2, trigger retransmission unit and have stronger applicability in production, each scene of logistics.Under can being applied in the several scenes of automated production, automatic material flow, according to the different scenes of logistics and production, give the character information triggering each button of retransmission unit different and just can.
3, add trigger retransmission unit enterprise is produced, under each scene of logistics by the target of identification definitely.Now commercially used flip flop equipment, as: infrared sensing, the triggering of information does not have Objective accurately, as long as have object through all triggering, can multiple go out some uncertain information, cause other automation equipment operation irregularities in scene, just likely bring more mistake and artificial checking work.Trigger retransmission unit and give the different character of button and voice messaging according to different business demands, make by the target of identification definitely, compensate for the problem that clearly can not send triggering command in other flip flop equipments.
4, the environmental requirement that scene is arranged is reduced.Now commercially used infrared sensing, pressure sensitivity identification, visual recognition, Temperature Identification, flow identification, all could must use in specific environment.The selection of these specific environments all must consider the generation of anomalous event, and e.g., pressure sensitivity senses, and just must create special sense channel, avoid not needing passing through of identification object.And the scene layout triggering retransmission unit is just quite convenient, succinct.As long as triggering retransmission unit to be hung over the place that user can touch, the button facilitating user to press on this device just can.
5, in each scene, use triggering retransmission unit, can obtain in time feeding back information, be convenient to the timely process of Problem-Error.Other hardwares and software work is started by this device, RFID automatic Identification, software systematic analysis judges that RFID read write line reads the accuracy of data, and result is directly fed back this device with LCD display screen on (or on LED display screen), make user can direct visual observation, find mistake in the very first time, and correct a mistake, decrease the probability of makeing mistakes in enterprise's production, logistics progress, improve the management level of enterprise.
6, the working threshold of relevant operating personnel reduces, and decreases the training cost of enterprise.The simplification of operation, only need simple manual operation, pressing certain button (need to press that button, people goes to determine according to the demand of each scene practical business) triggered on retransmission unit just can make other automation equipments in scene work accordingly according to the wish of people.
(2), enterprise uses the benefit that these scenes are brought.
1, enterprise is by the information of multiple scene in production, logistics, is integrated, enrich all information in process of producing product, provide effective, complete data supporting to supvr, can better control product quality by software systems.
2, enterprise uses empty van outbound robotization scene, in conjunction with MRP software, accurately can learn the demand of plant site current container situation and electrical condenser (chest), can provide and deliver in time on demand.
3, enterprise uses finished product binned scene, in conjunction with MRP goods entry, stock and sales software: the inventories 1. can finding current warehouse clear, accurately and rapidly, even can know in warehouse have which material at present, the information such as position, quantity of placement.2. can accurately locate warehouse location residing for goods, reduce human cost, enhance productivity.3. first in first out system can better be performed, and decreases overstocking of warehouse goods.
4, enterprise uses electrical condenser robotization to reclaim scene, reclaims software in conjunction with electrical condenser, can consult the quantity that electrical condenser is detained in customers' place at any time.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the invention will be further described, wherein:
Fig. 1 is system schematic of the present invention;
Fig. 2 is the process flow diagram of embodiment 1;
Fig. 3 is the process flow diagram of embodiment 2;
Fig. 4 is the process flow diagram of embodiment 3.
Embodiment
See Fig. 1, system proposed by the invention is made up of following hardware module:
1) trigger retransmission unit 5: start in automation process, stop the work of other relevant devices and software, output from definition information, forward the network information that the facility information that do not possess network function arrives to network, directly feedback reception;
2) bar code/label 6: paste and go up and record the relevant information of container being identified target (container of goods or holding freight);
3) scanner 7: for scanning bar code/label 6 information on container;
4) RFID chip 1: to be attached on container and to record the relevant information of container;
5) rfid interrogator 2: utilize contactlessly to read more, far distance automatic discriminating function reads RFID chip 1 information on container;
6) computer 3: by network connection data storehouse server, and by triggering retransmission unit 5 or being directly connected with rfid interrogator 2, scanner 7, with analyzing and processing related data;
7) LED display 4: the relevant information in display automated production, logistics progress.
Wherein, trigger retransmission unit 5 and there is controller module 51, trigger module 52, forwarding module 53 and display module 54, wherein trigger module 52 has the button 521 of at least one definable output signal, and forwarding module 53 comprises at least one input interface 531 be connected with information input equipment (than rfid interrogator 2 as the aforementioned and scanner 7) and output interface 532 that at least one is connected by network with computer 3.Output interface 532 can be RJ-45 network interface in the particular embodiment, with the signal of information input equipment that will receive by forwarded to computer 3, and the output signal of button 521 can be utilized to trigger and trigger retransmission unit 5 directly or the different operating state of the software systems that the indirect miscellaneous equipment that is connected or miscellaneous equipment are installed.The output signal of button 521 can also as rfid interrogator 2 read the checking data of information.Trigger retransmission unit 5 can also receive the feedback information of computer 3 and described feedback information is shown by its built-in display module 54.
Coordinate corresponding RFID logistic management system software, native system is applied in a flexible way various outside automatic Identification equipment and middle rotation control apparatus (RFID read write line 2, RFID chip 1, scanner 7, label 6, trigger retransmission unit 5), by information input databases timely such as the production of enterprise, warehouse-in, outbounds.According to the record of information in data bank, get ready the goods, make an inventory, recovery that client returns electrical condenser to the tally in warehouse, outbound, product liabilities tracking etc., provide strong data supporting, ensure that and produce and carrying out that logistics operation is regularly orderly.
Present stage, system proposed by the invention was mainly used in: warehouse-in robotization scene, electrical condenser robotization outbound scene, electrical condenser robotization reclaim scene.
Embodiment 1, triggers the application of retransmission unit in warehouse-in robotization scene:
Triggering retransmission unit 5 is applied in warehouse-in robotization scene, and according to the actual demand of business, artificial imparting triggers the character information that retransmission unit button is trooped.Each button 521 represents respectively needs the quantity of trooping of warehouse-in (to troop: the concept being exactly a set, be exactly to need multiple containers of warehouse-in according to some, give an identical number of trooping, that is: these containers with same cluster number belong to one and troop).Human brain, according to the actual conditions of warehouse-in, judges this presses which button triggered on retransmission unit 5, the judged result of human brain is transmitted to software systems, meanwhile, allows other automation equipments enter into duty; The command information that software systems send according to triggering retransmission unit 5, no longer need complicated Logic judgment, just can accurately know in current scene and should read those labels, after complete, result feedback given and triggers retransmission unit 5(or be presented in LED display 4).
Concrete operations are as follows:
Warehouse-in work no longer needs special personnel to go function software system, carrying personnel complete a simple actuation of keys, triggering retransmission unit 5 can complete the startup work to RFID read write line 2, LED display screen 4 and logistics software system automatically, system just completes the warehouse-in action of product automatically, and such as warehouse-in is opened list, display and printed action.
In this embodiment, manually press the button 521 triggered on retransmission unit 5, by the judged result of people, troop for such as 1, be transmitted to by triggering retransmission unit 5 software systems be arranged on computer 3, software systems receive the information that this device sends: troop for one and need warehouse-in.The information that rfid interrogator 2 sends according to triggering retransmission unit 5, what only reading one was trooped enters database data, and import corresponding data into software systems, software systems were entered to analyze judgement, result is directly presented at trigger retransmission unit 5 display module 54 LCD display on (namely this triggering retransmission unit 5 receives software systems institute feedack), certainly, in certain embodiments, this feedback procedure can with voice message.The feedback information of certain software systems also can directly be presented in LED display 4, and the needs according to each scene carry out appropriate arrangement.Again such as, staff presses the button 521 representing 2, and this device of process of the judged result of people " being trooped for 2 " is transmitted to software systems, and software systems receive the information that this device sends: troop for two and need warehouse-in.Rfid interrogator 2 according to trigger the information that sends of retransmission unit 5 only read two troop enter database data, and import corresponding data into software systems, software systems are carried out analysis and are judged, result are directly presented at and trigger on retransmission unit 5, and with voice message (OK).The like, if warehouse-in personnel press the button 521 representing 2, but rfid interrogator 2 reads three or a number of trooping, trigger retransmission unit 5 and will be prompted into library information mistake (or pointing out mistake by LED display 4), rfid interrogator 2 stops reading, warehouse-in personnel check error message in " automatically putting error listing in storage ", correct a mistake, and data is accurate just can put in storage afterwards.
Its flow process as shown in Figure 2.
Embodiment 2, triggers the application of retransmission unit in electrical condenser robotization outbound scene:
Triggering retransmission unit 5 is applied in electrical condenser robotization outbound scene, according to the actual demand of business, and the artificial character information such as button 521 " reading again ", " cancellation ", " confirmation " giving triggering retransmission unit 5.And utilize the USB interface triggering retransmission unit 5 to connect scanner 7, the information of the bar code 6 scanned is uploaded to software systems by this device, these information may be exactly some parameter, document number required for software systems, or Logic judgment foundation, compared by the actual data read of these logical and rfid interrogators 2, obtain Logic judgment accurately.
Concrete operations are as follows:
Outbound personnel utilize and trigger scanner 7 external on retransmission unit 5, the bar code 6 on list applied by scan empty container, through triggering retransmission unit 5, the application simple correlation information scanned is uploaded to software systems, start peripheral equipment work simultaneously, as long as outbound personnel haul electrical condenser through RFID automatic Identification region, system just can complete the verification of Container Type automatically.People does following action according to check results: 1. type checking is correct, adds consistent with the range estimation quantity of people, preserves by the button 521 of representative " confirmation ".2. type checking mistake, system can send miscue to triggering retransmission unit 5 and show error message in LED display 4, this time, just need manually to go to judge, document mistake, or tag damage etc., after error handle is complete, user by the button 521 of representative " reading again ", can obtain correct data.3. type checking is correct, and rfid interrogator 2 reads quantity and actual needs discrepancy of quantity, and user, by the button 521 of representative " cancellation ", cancels all data of not filing.These are all trigger retransmission unit 5 to forward the judged result of people to software systems above.
Its flow process as shown in Figure 3.
Embodiment 3, the application in scene is reclaimed in the electrical condenser robotization under logistics field:
Triggering retransmission unit 5 is applied in electrical condenser robotization recovery scene, according to the actual demand of business, and the artificial character information such as button 521 " beginning ", " time-out ", " completing " giving triggering retransmission unit 5.The actual conditions that people reclaims according to electrical condenser, judge whether to need to trigger the button on this device, the instruction of people is transmitted to software systems, software systems receive the Logic judgment without the need to complexity after this instruction, directly start or stop other automation equipments to work (rfid interrogator 2 Card Reader, LED display 4 show correlated process).In this scenario, trigger retransmission unit 5 and just simply forward the instruction of people to related software system.
Concrete operations are as follows:
The electrical condenser return from customers' place, recovery personnel press the button 521 triggering representative " beginning " on retransmission unit 5, will need the electrical condenser reclaimed, by RFID automatic Identification region, system can remove the original information of container automatically, makes container turn back to initialization upstate.The actual conditions that people reclaims according to container, an instruction is sent to this device, press the button 521 of representative " beginning ", trigger the instruction that retransmission unit 5 recipient sends, start to start rfid interrogator 2 Card Reader, LED display 4 shows current reading situation, is convenient to software systems judgement, stores relevant information.Press the button 521 of representative " time-out ", the instruction that this device transfers according to people, temporarily stop RFID read write line 2 reading tag, read label information is added in system; By the button 521 of representative " completing ", trigger the instruction that retransmission unit 5 transfers according to people, terminate this electrical condenser recovery operation.
Its flow process as shown in Figure 4.
In material flows automation process, the robotization that the present invention operates special messenger and intelligent automation carry out detailed analysis and compare, segment each Service Period, which judges to need human brain, which judges to need computer automatically to complete, send the instruction of mistake with exempt from customs examination automation equipment, thus ensure that automation equipment correctly completes related work.
In order to the Logic judgment of people is dissolved in whole material flows automation process, the present invention adds triggering retransmission unit in automatic material flow scene.Trigger retransmission unit and generally play following functions in production and each scene of logistics: " triggering ", " forwarding ", " receiving/feedback ".Wherein, " triggering " is intended to the appropriate moment, allows other equipment in whole scene enter into duty; " forwarding " refers to by the part judged result of this device forwards people or the judgement of other equipment to software systems, so that software systems can send correct instruction easily to other automation equipments in scene; " receive/feedback " and refer to the result directly receiving data execution in automation process, show with word and voice message form, do not need separately to add other equipment to complete this work.Add this device, to the programming of automatic material flow software, bring great convenience, the simplification that the Logic judgment of complexity becomes.
The above is the preferred embodiment of the present invention, and it does not form limiting the scope of the invention, as long as realize object of the present invention with substantially identical means all should belong to protection scope of the present invention.
Claims (7)
1. use the automatic Material Handling System triggering retransmission unit, it is characterized in that: described system comprises:
Radio frequency identification (RFID) chip (1), is attached to and is identified in target and records the relevant information being identified target;
Rfid interrogator (2), utilizes contactless automatic identifying function to read the information of the RFID chip (1) be identified in target;
Computer (3), by network connection data storehouse server analysis process related data; And
Trigger retransmission unit (5), there is controller module (51), trigger module (52), forwarding module (53) and display module (54), wherein said trigger module (52) has the button (521) of at least one definable output signal, described forwarding module (53) comprises at least one input interface be connected with information input equipment (531) and output interface (532) that at least one is connected by network with described computer (3), with the signal of information input equipment that will receive by forwarded to computer (3), and the output signal of described button (521) can be utilized to trigger the different operating state of the software systems that equipment that is direct with described triggering retransmission unit (5) or that be indirectly connected or equipment are installed, the output signal of described trigger module (52) or forwarding module (53) can also as rfid interrogator (2) read the checking data of information, described triggering retransmission unit (5) can also be received the feedback information of described computer (3) and be shown by its display module (54) by described feedback information, in the application of warehouse-in robotization scene, the output signal representative of described button (521) has the quantity of trooping of same containers quantity, triggering the different operating state of software systems on the miscellaneous equipment or miscellaneous equipment directly or be indirectly connected with described triggering retransmission unit (5) simultaneously for verifying the data that rfid interrogator (2) reads, and reclaim in scene application in electrical condenser robotization outbound scene and electrical condenser robotization, the output signal of described button (521) represents different instructions respectively, described instruction is for triggering the different operating state of software systems on the miscellaneous equipment or miscellaneous equipment directly or be indirectly connected with described triggering retransmission unit (5).
2. the automatic Material Handling System using triggering retransmission unit according to claim 1, is characterized in that: described system also comprises:
Bar code/label (6), records the relevant information being identified target; And
Scanner (7), for the information of scanning barcode/label (6).
3. the automatic Material Handling System using triggering retransmission unit according to claim 1, is characterized in that: described system also comprises: the LED display (4) be connected with described computer (3), shows the relevant information in automated production and logistics progress.
4. the automatic Material Handling System using triggering retransmission unit according to claim 1, is characterized in that: described input interface (531) comprises serial ports, parallel port and USB interface.
5. the automatic Material Handling System using triggering retransmission unit according to claim 1, is characterized in that: described output interface (532) is RJ-45 network interface or radio network interface.
6. according to claim 1 use triggers the automatic Material Handling System of retransmission unit, it is characterized in that: described in the application of electrical condenser robotization outbound scene instruction comprise stressed, cancel and confirm.
7. the automatic Material Handling System using triggering retransmission unit according to claim 1, is characterized in that: reclaim instruction described in scene application in electrical condenser robotization and comprise beginning, suspend and complete.
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210082456.8A CN102622625B (en) | 2012-03-27 | 2012-03-27 | Automatic logistics system using triggering and forwarding device |
| US14/123,829 US9105004B2 (en) | 2012-03-27 | 2012-12-26 | Automatic logistics system using trigger forwarding device |
| JP2014525306A JP2014529125A (en) | 2012-03-27 | 2012-12-26 | Automated logistics system using trigger transfer device |
| PCT/CN2012/087499 WO2013143338A1 (en) | 2012-03-27 | 2012-12-26 | Automatic logistics system using trigger forwarding device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210082456.8A CN102622625B (en) | 2012-03-27 | 2012-03-27 | Automatic logistics system using triggering and forwarding device |
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| CN102622625A CN102622625A (en) | 2012-08-01 |
| CN102622625B true CN102622625B (en) | 2015-01-21 |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201134113Y (en) * | 2007-12-07 | 2008-10-15 | 上海盛锐软件技术有限公司 | RFID control system in physical distribution management |
| TW201039160A (en) * | 2009-04-17 | 2010-11-01 | Tpo Displays Corp | Electrical system for realizing keyboard input through accessing RFID signal and method for the same |
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| US20100001063A1 (en) * | 2008-07-01 | 2010-01-07 | International Business Machines Corporation | Transaction override using radio frequency identification |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201134113Y (en) * | 2007-12-07 | 2008-10-15 | 上海盛锐软件技术有限公司 | RFID control system in physical distribution management |
| TW201039160A (en) * | 2009-04-17 | 2010-11-01 | Tpo Displays Corp | Electrical system for realizing keyboard input through accessing RFID signal and method for the same |
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