CN102617120B - Method for producing beta''-aluminum oxide ceramic membrane - Google Patents

Method for producing beta''-aluminum oxide ceramic membrane Download PDF

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CN102617120B
CN102617120B CN201210091286.XA CN201210091286A CN102617120B CN 102617120 B CN102617120 B CN 102617120B CN 201210091286 A CN201210091286 A CN 201210091286A CN 102617120 B CN102617120 B CN 102617120B
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presoma
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aluminium
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CN102617120A (en
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陈玉海
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China Aluminum Shandong Co Ltd
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Aluminum Corp of China Ltd
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Abstract

The invention discloses a method for producing a beta''-aluminum oxide ceramic membrane. The method comprises the following steps of: plastifying beta''-aluminum oxide powder used as a raw material, forming ceramic biscuit, drying the ceramic biscuit under negative pressure at low temperature, and sintering the ceramic membrane. According to the method for producing the beta''-aluminum oxide ceramic membrane, the beta''-aluminum oxide powder is prepared and is used as the raw material, so that a beta''-aluminum oxide ceramic membrane product is high in batch stability, and is easy to produce.

Description

A kind of β " preparation method of alumina-ceramic barrier film
Technical field
The present invention relates to ionic conductivity ceramics material technology field, particularly a kind of β " preparation method of alumina-ceramic barrier film.
Background technology
Crystalline phase is β " alumina phase pottery is a kind of solid electrolyte barrier film of holding concurrently, and at the stupalith of sulphur sode cell special conduction sodium ion in service.Specific energy is high, the sulphur sode cell of long service life, and " these performances of alumina-ceramic depend on manufacturing process strongly to require pottery to have good performance and homogeneous structural, β.
Tradition prepare β, and " method of alumina ceramic envelope is to select Ultrafine Aluminium Oxide Particle; crystal formation is α type or α, γ mixed type; in advance the alumina powder through metering and the composition that need to add are mixed for a long time through mixer; compound is pressed into the biscuit pipe of desired size through shaping press, then through high-temperature calcination formation, contain the β " alumina ceramic envelope of alumina phase.The raw material using due to this production method is the aluminum oxide that contains q.s α phase through prior calcining, with the aluminum oxide of this crystal formation, generates contain β " sintering temperature (more than 1580 ℃) and extremely long sintering time that alumina-ceramic needs are high.The effective constituent Na making under long-time high temperature 2o is easy to vapor away, and this contains β " alumina-ceramic is harmful to generating with reaction sintering.Moreover, adopt this raw material also to have following deficiency: the one, the ultrafine powder of aluminum oxide and the composition adding can not reach desirable degree of mixing, have the dead angle of mixing inevitable, on ceramic impact, are exactly that crystalline phase is not single, β " alumina-ceramic dephasign is many, conductivity variation; The incorgruous growth of crystal, causes ceramic machinery intensity variation; The 2nd, this feedstock production process can only adopt compression moulding, can only production small size ceramic case, and large size shell is produced and is subject to certain restriction.Be not suitable with the production of high capacity cell.
" alumina-ceramic is that the false body that burns obtains through soaking Na to patent: the β in CN1233082A, causes batches of materials ingredient stability poor in implementation process.Moreover when false burning body is a kind of porous material, after sintering, the intensity of ceramic body is influenced very large." the batch mixing lack of homogeneity of aluminum oxide and Alpha-alumina pressed powder directly affects ceramic performance to also have β.The false body outstanding problem that burns, one, do not add pore former and can form via material and be worth discussing.Two, first cooling use again after 1000 ℃ of above sintering of false burning body, very uneconomical in seeming now of energy scarcity.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of β, and " preparation method of alumina-ceramic barrier film, poor stability, the production that solves currently available technology existence is difficult to operation, is not suitable for the problem of scale production.
For reaching goal of the invention, " the preparation method of alumina-ceramic barrier film; " alumina powder is raw material to take β that the invention provides a kind of β, first carry out the plastics processing of alumina powder, carry out again biscuit of ceramics moulding, then biscuit of ceramics adopts negative pressure oven drying at low temperature, finally carries out the sintering of ceramic diaphragm.
Further, rate temperature change 1.0-3.0 ℃/min in described sintering process, heat up simultaneously and adopt four sections of constant temperature methods, make described biscuit of ceramics reach successively four constant temperature points, described four constant temperature points are respectively 500-600 ℃, 800-1000 ℃, 1250-1350 ℃, 200-300 ℃, and are 150 to 180min in the soaking time of each constant temperature point.
Further, the wall thickness of described biscuit of ceramics, shrinking percentage are controlled at respectively 2.5-4.0mm, 18-23%, and described negative pressure is-arrive-1atm of 3atm that the sintering of described ceramic diaphragm carries out in tunnel furnace simultaneously.
Further, described biscuit of ceramics moulding adopts curtain coating to build moulding.
Further, the fluidizer that described plastics processing adopts is aluminium colloidal sol.
Further, described biscuit of ceramics wall thickness is 3.0-3.5mm.
Further, described biscuit of ceramics shrinking percentage is 22-22.5%.
Further, described bake out temperature is 50-80 ℃.
Further, the temperature of described oven dry is 55-70 ℃.
Further, the rate temperature change of described ceramic diaphragm sintering is 2.0-2.5 ℃/min.
Further, described four constant temperature points are respectively 550-580 ℃, 900-950 ℃, 1280-1350 ℃, 260-280 ℃.
Further, described in the ceramic diaphragm that makes be polycrystal, grain-size 17-35um, crystal grain grating is bimodal distribution.
Further, described β " aluminum oxide is produced by the following method:
The first step, the sodium aluminate solution of preparation energy output presoma, this solution, containing NT150-350g/l, contains AO10-50g/l, temperature 20-45 ℃, viscosity 1-30MPa/s;
Second step, the decomposition of presoma; Toward described sodium aluminate solution, add a minute enzymolysis auxiliary agent, in presoma decomposition course, control the stirring velocity of the speed, flow and the equipment that add minute enzymolysis auxiliary agent well simultaneously, thereby make presoma slurries, and guarantee to comprise in the phase composite of presoma material thing aluminium carbonate sodium and high reactivity gel hydrogen aluminium, size of particles nano level; Then carry out the aging, separated of presoma slurries, and washing is to required alkali content;
The 3rd step, the oven dry of presoma; Before oven dry, the presoma lotion after washing is carried out to saponification processing, the amount that saponifying agent adds is the 20-80% of presoma butt quality;
The 4th step, the preparation of oxide of high activity aluminium powder form, carries out roasting to the precursor powder after drying; Precursor powder after drying is directly dropped into high-temperature zone, anxious heat, temperature 1100-1350 ℃, roasting time 30-150 minute; Chilling again after powder roasting completes, drop temperature 1100-1350 ℃; In roasting process, make powder produce explosion effect, make powder keep nanometer state simultaneously.
Further, described sodium aluminate solution is the two mixed solution of concentrated carbon mother liquid and seed precipitation solution.
Further, the NT concentration of described sodium aluminate solution is 200-280g/l.
Further, the content of the AO of described sodium aluminate solution is 30-40g/l.
Further, the temperature of described sodium aluminate solution is 30-40 ℃.
Further, the viscosity of described sodium aluminate solution is 5-20Mpa/s.
Further, the decomposer that described presoma decomposes use is with cone; The equipment length-to-diameter ratio 1-5 of described decomposer.
The equipment length-to-diameter ratio of the decomposer that further, described presoma decomposition is used is 3-4.
Further, described minute enzymolysis auxiliary agent adopts liquid CO 2; While passing into liquid CO 2, the flow of liquid CO 2 is 1.0-2.5Kg/min, the CO2 pressure 3-6MPa of liquid, turn/min of the stirring velocity 15-30 of equipment.
Further, described minute enzymolysis auxiliary agent adopts high concentrations of gas CO2; While passing into high concentrations of gas CO2, CO2 gas temperature 20-40 ℃, CO2 gaseous tension 2-5Mpa, CO2 gas flow 50-120L/min, turn/min of equipment stirring velocity 8-20.
Further, described saponifying agent is organic amine.
Further, the amount that described saponifying agent adds is the 30%-50% of presoma butt quality.
What further, described oven dry adopted is spray-drying tower; The length-to-diameter ratio of described spray-drying tower is 1.25-1.4.
Further, the inlet temperature that described presoma is dried is 220 ℃-260 ℃.
Further, 160 ℃-175 ℃ of the temperature outs that described presoma is dried.
Further, described spray-dried powders granularity is controlled at d5070um-90um.
Further, described maturing temperature is 1250 ℃-1320 ℃.
Further, described roasting time 90-120 minute.
Further, the drop temperature of described roasting after completing is 1250 ℃-1320 ℃.
Further, described precursor powder is to adopt box-type furnace roasting.
Further, described presoma slurry package is containing high reactivity gel hydrogen aluminium and aluminium carbonate sodium and high-concentration alkali liquor.
Further, in the phase composite of described presoma material thing, the quality percentage composition of aluminium carbonate sodium phase is 20% to 30%, and remaining is high reactivity gel hydrogen aluminium phase.
Further, the precursor particle size 30nm-100nm making after described washing.
Further, described presoma slurries are aging at 40 ℃-75 ℃, digestion time 2-48 hour.
Further, described presoma after washing is containing sodium oxide 1%-30%.
β provided by the invention " preparation method of alumina-ceramic barrier film; change the way that original employing Alpha-alumina is raw material; by producing β " alumina powder also be take it as raw material, can make β, and " alumina-ceramic membrane manufacture batch stability is high, produce easy handling, goods cost is moderate, proper scale is produced, economic benefit is better.
Embodiment
Below in conjunction with embodiment, carry out more in depth to illustrate the β provided by the invention " preparation method of alumina-ceramic barrier film.
Example one
Select concentrated carbon mother liquid and seed precipitation solution mixed solution, can certainly adopt by allocating with soda ash again after liquid caustic soda dissolved hydrogen aluminum oxide output primary solution, or add soda ash allotment with the wrought aluminum acid sodium solution in metallurgical production alumina process, or the two mixed solution of concentrated carbon mother liquid and concentrated seed precipitation solution.Described concentrated carbon mother liquid is in advance by the carbon mother liquid in alumina producing flow process, through the indirect heating evaporation of vacuum, falls after part moisture, becomes the concentrated solution of band portion sodium bicarbonate.Then described concentrated carbon mother liquid and seed precipitation solution are mixed to form to sodium aluminate solution, in this mixed solution, require NT content 220g/l, AO content 33g/l, 36 ℃ of temperature, viscosity 5MPa/s.The qualified sodium aluminate solution of allotment is sent in a decomposer with cone, and decomposer equipment length-to-diameter ratio 3, then passes into and decomposes auxiliary agent liquid CO 2, can certainly adopt other minute enzymolysis auxiliary agent, for example liquor alumini chloridi, aluminic acid aluminum solutions, aluminum nitrate solution, ammoniumsulphate soln, ammonium chloride solution, sal volatile, sodium hydrogen carbonate solution, liquid CO 2, high concentration CO 2one or several combinations in gas.In presoma decomposition course, pass into liquid CO 2time, liquid CO 2flow be 1.5Kg/min, the CO of liquid 2pressure 3.2MPa, the turn/min of stirring velocity 20 of equipment, manufactures CO 2local superfluous environment, makes to decompose and is containing q.s HCO 3under-environment, carry out, the presoma slurries that make are comprised of high reactivity gel hydrogen aluminium and aluminium carbonate sodium and high-concentration alkali liquor, and guarantee that the phase composite of presoma material thing is aluminium carbonate sodium and high reactivity gel hydrogen aluminium, and in this presoma, high reactivity gel hydrogen aluminium and aluminium carbonate sodium phase composite ratio are 30: 70, the precursor particle size 90nm making.Then carry out aging, separated, the washing of presoma slurries.Presoma slurries are aging at 75 ℃, digestion time 18 hours.After making qualified presoma after aging, carry out centrifugation, obtain body of paste, and wash to required alkali content, presoma is containing sodium oxide 15%.Before oven dry, add organic amine to carry out saponification processing the presoma lotion after washing, can certainly adopt other saponifying agent, one or more in ammoniacal liquor, ammonium chloride, ammonium sulfate, ethanol, glycerol, methyl alcohol for example, saponifying agent add-on is presoma butt 30%, and presoma is dried and carried out in flash spray-drying tower simultaneously.Described spray-drying tower length-to-diameter ratio 1.25,220 ℃ of inlet temperatures are dried in spraying, and 160 ℃ of temperature outs, have a narrow range of temperature and make drying rate fast, and particle does not produce hard aggregation, the spray-dried powders granularity d of formation 50for 80um.Alumina powder is the precursor powder after loose shape roasting oven dry in box stoving oven, and in roasting process, makes powder produce explosion effect, makes powder keep nanometer state.Precursor powder in baking operation process after drying directly drops into high-temperature zone, 1260 ℃ of temperature, anxious heat; Roasting time 80 minutes; After powder roasting completes, drop temperature is 1260 ℃, chilling; Obtain alumina powder, the further pulverization process of this powder obtains nano level high reactivity β " aluminum oxide, the alumina powder finally obtaining pine shape unit weight 0.15g/l, specific surface 25cm2/g, size of particles 45nm.The moulding of ceramic diaphragm body adopts curtain coating to build moulding.Before biscuit of ceramics moulding, first carry out the plastics processing of alumina powder, fluidizer aluminium colloidal sol, can certainly adopt other fluidizer, a kind of such as alumina gel, aluminium colloidal sol, polyvinyl alcohol, starch, resin, wood glue, glue etc.Biscuit of ceramics wall thickness 3.0mm, shrinking percentage 22%.Biscuit of ceramics employing-3atm negative pressure oven drying at low temperature, 55 ℃ of temperature, it is little that vacuum and low temperature oven dry can keep biscuit contraction to stablize geometry deformation.The sintering of ceramic diaphragm carries out in tunnel furnace, 2.0 ℃/min of rate temperature change, and make sintering temperature reach successively 550 ℃ of four constant temperature points, 900 ℃, 1350 ℃, 260 ℃.The selected desirable constant temperature point of sintering can make the density of stupalith improve, contraction is stablized, electrical property is good, batch geometrical variations is little, intensity is played stably.The ceramic body grain-size 35um making; The pottery making is polycrystal, and crystal grain grating is bimodal distribution.
Example two
Select concentrated carbon mother liquid and seed precipitation solution mixed solution, described concentrated carbon mother liquid is in advance by the carbon mother liquid in alumina producing flow process, through the indirect heating evaporation of vacuum, falls after part moisture, becomes the concentrated solution of band portion sodium bicarbonate.So described concentrated carbon mother liquid and seed precipitation solution are mixed to form to sodium aluminate solution, in this mixed solution, require NT content 260g/l, AO content 50g/l, 40 ℃ of temperature, viscosity 10MPa/s.The qualified sodium aluminate solution of allotment is sent in a decomposer with cone, and decomposer equipment length-to-diameter ratio 3.5, then passes into a minute enzymolysis auxiliary agent gas CO 2, while decomposing, pass into high concentrations of gas CO in presoma decomposition course 2time, CO 224 ℃ of gas temperatures, CO 2gaseous tension 2.5Mpa, CO 2gas flow 52L/min, turn/min of equipment stirring velocity 12, manufactures CO 2local superfluous environment, makes to decompose and is containing q.s HCO 3 -under environment, carry out, the presoma slurries that make are comprised of high reactivity gel hydrogen aluminium and aluminium carbonate sodium and high-concentration alkali liquor, and guarantee that the phase composite of presoma material thing is aluminium carbonate sodium and high reactivity gel hydrogen aluminium, and in this presoma, high reactivity gel hydrogen aluminium and aluminium carbonate sodium phase composite ratio are 23: 77, the precursor particle size 39nm making.Then carry out aging, separated, the washing of presoma slurries.Presoma slurries are aging at 45 ℃, digestion time 28 hours.After making qualified presoma after aging, carry out centrifugation, obtain body of paste, and wash to required alkali content, presoma is containing sodium oxide 20%.Before oven dry, add organic amine to carry out saponification processing the presoma lotion after washing, saponifying agent add-on is presoma butt 50%.Presoma is dried and is carried out in flash spray-drying tower, spray-drying tower length-to-diameter ratio 1.5, and 260 ℃ of inlet temperatures are dried in spraying, and 180 ℃ of temperature outs, have a narrow range of temperature and make drying rate fast, and particle does not produce hard aggregation, the spray-dried powders granularity d obtaining 5080um.Alumina powder is the precursor powder after loose shape roasting oven dry in box stoving oven, makes powder produce explosion effect simultaneously in roasting process, makes powder keep nanometer state.In operating process, precursor powder directly drops into high-temperature zone, 1350 ℃ of temperature, anxious heat; Roasting time 90 minutes; After powder roasting completes, drop temperature is 1350 ℃, chilling; Obtain alumina powder, the further pulverization process of this powder obtains nano level high reactivity β " aluminum oxide.The alumina powder pine shape unit weight 0.18g/l obtaining, the alumina powder specific surface 25cm obtaining 2/ g, the alumina powder size of particles 45nm obtaining.The moulding of ceramic diaphragm body adopts curtain coating to build moulding.Before biscuit of ceramics moulding, first carry out the plastics processing of alumina powder, fluidizer aluminium colloidal sol.Biscuit of ceramics wall thickness 3.2mm, shrinking percentage 20%.Biscuit of ceramics employing-2atm negative pressure oven drying at low temperature, temperature 50 C, it is little that vacuum and low temperature oven dry can keep biscuit contraction to stablize geometry deformation.Ceramic diaphragm sintering carries out in tunnel furnace, 1.0 ℃/min of rate temperature change; And make sintering temperature reach successively 560 ℃ of four constant temperature points, 920 ℃, 1280 ℃, 280 ℃.The selected desirable constant temperature point of sintering can make the density of stupalith improve, contraction is stablized, electrical property is good, batch geometrical variations is little, intensity is played stably.The ceramic body grain-size 21um making; The pottery making is polycrystal, and crystal grain grating is bimodal distribution.
Example three
Select concentrated carbon mother liquid and concentrated seed precipitation solution mixed solution.Described concentrated carbon mother liquid is in advance by the carbon mother liquid in alumina producing flow process, through the indirect heating evaporation of vacuum, falls after part moisture, becomes the concentrated solution of band portion sodium bicarbonate.Then described concentrated carbon mother liquid and concentrated seed precipitation solution are mixed to form to sodium aluminate solution, in this mixed solution, require NT content 260g/l, AO content 35g/l, 40 ℃ of temperature, viscosity 15MPa/s.The qualified sodium aluminate solution of allotment is sent in a decomposer with cone, and decomposer equipment length-to-diameter ratio 3, then passes into and decomposes auxiliary agent liquid CO 2, liquid CO 2flow be 1.5Kg/min, the CO of liquid 2pressure 3MPa, the turn/min of stirring velocity 15 of equipment, manufactures CO 2local superfluous environment, makes to decompose and is containing q.s HCO 3under-environment, carry out, the presoma slurries that make are comprised of high reactivity gel hydrogen aluminium and aluminium carbonate sodium and high-concentration alkali liquor, and guarantee that the phase composite of presoma material thing is aluminium carbonate sodium and high reactivity gel hydrogen aluminium, and in this presoma, high reactivity gel hydrogen aluminium and aluminium carbonate sodium phase composite ratio are 20: 80, the precursor particle size 80nm making.Then carry out aging, separated, the washing of presoma slurries.Presoma slurries are aging at 75 ℃, digestion time 28 hours.After aging, the presoma making is carried out to centrifugation, obtain body of paste, and wash to required alkali content, presoma is containing sodium oxide 15%.Before oven dry, add organic amine to carry out saponification processing the presoma lotion after washing, add-on is presoma butt 30%, presoma is dried and is carried out in flash spray-drying tower simultaneously.Described spray-drying tower length-to-diameter ratio 1.25,220 ℃ of inlet temperatures are dried in spraying, and 160 ℃ of temperature outs, have a narrow range of temperature and make drying rate fast, and particle does not produce hard aggregation, the spray-dried powders granularity d of formation 50for 70um.Alumina powder is the precursor powder after loose shape roasting oven dry in box stoving oven, and in roasting process, makes powder produce explosion effect, makes powder keep nanometer state.In baking operation process, precursor powder directly drops into high-temperature zone, 1250 ℃ of temperature, anxious heat; Roasting time 90 minutes; After powder roasting completes, drop temperature is 1250 ℃, chilling; Obtain alumina powder, the further pulverization process of this powder obtains nano level high reactivity β " aluminum oxide, the alumina powder finally obtaining pine shape unit weight 0.15g/l, specific surface 25cm2/g, size of particles 45nm.The moulding of ceramic diaphragm body adopts curtain coating to build moulding.Before biscuit of ceramics moulding, first carry out the plastics processing of alumina powder, fluidizer aluminium colloidal sol, can certainly adopt other fluidizer, a kind of such as alumina gel, aluminium colloidal sol, polyvinyl alcohol, starch, resin, wood glue, glue etc.Biscuit of ceramics wall thickness 3.0mm, shrinking percentage 22%.Biscuit of ceramics employing-3atm negative pressure oven drying at low temperature, 55 ℃ of temperature, it is little that vacuum and low temperature oven dry can keep biscuit contraction to stablize geometry deformation.The sintering of ceramic diaphragm carries out in tunnel furnace, 2.0 ℃/min of rate temperature change, and make sintering temperature reach successively 550 ℃ of four constant temperature points, 900 ℃, 1350 ℃, 260 ℃.The selected desirable constant temperature point of sintering can make the density of stupalith improve, contraction is stablized, electrical property is good, batch geometrical variations is little, intensity is played stably.The ceramic body grain-size 25um making; The pottery making is polycrystal, and crystal grain grating is bimodal distribution.
Example four
Select the wrought aluminum acid sodium solution in metallurgical production alumina process to add soda ash allotment, then described concentrated carbon mother liquid and allotment are formed to sodium aluminate solution mixed solution, in this mixed solution, require NT content 280g/l, AO content 45g/l, 40 ℃ of temperature, viscosity 9MPa/s.The qualified sodium aluminate solution of allotment is sent in a decomposer with cone, and decomposer equipment length-to-diameter ratio 3.5, then passes into a minute enzymolysis auxiliary agent high concentration CO 2gas, passes into CO 240 ℃ of gas temperatures, pressure 2Mpa, flow 120L/min, turn/min of equipment stirring velocity 20, manufactures CO 2local superfluous environment, makes to decompose and is containing q.s HCO 3under-environment, carry out, the presoma slurries that make are comprised of high reactivity gel hydrogen aluminium and aluminium carbonate sodium and high-concentration alkali liquor, and guarantee that the phase composite of presoma material thing is aluminium carbonate sodium and high reactivity gel hydrogen aluminium, and in this presoma, high reactivity gel hydrogen aluminium and aluminium carbonate sodium phase composite ratio are 25: 75, the precursor particle size 60nm making.Then carry out aging, separated, the washing of presoma slurries.Presoma slurries are aging at 45 ℃, digestion time 38 hours.After aging, the presoma making is carried out to centrifugation, obtain body of paste, and wash to required alkali content, presoma is containing sodium oxide 22%.Before oven dry, add organic amine to carry out saponification processing qualified presoma lotion, saponifying agent add-on is presoma butt 30%, presoma is dried and is carried out in flash spray-drying tower simultaneously.Described spray-drying tower length-to-diameter ratio 1.25,220 ℃ of inlet temperatures are dried in spraying, and 160 ℃ of temperature outs, have a narrow range of temperature and make drying rate fast, and particle does not produce hard aggregation, the spray-dried powders granularity d of formation 50for 70um.Alumina powder is the precursor powder after loose shape roasting oven dry in box stoving oven, and in roasting process, makes powder produce explosion effect, makes powder keep nanometer state.In baking operation process, precursor powder directly drops into high-temperature zone, 1250 ℃ of temperature, anxious heat; Roasting time 90 minutes; After powder roasting completes, drop temperature is 1250 ℃, chilling; Obtain alumina powder, the further pulverization process of this powder obtains nano level high reactivity β " aluminum oxide, the alumina powder finally obtaining pine shape unit weight 0.15g/l, specific surface 25cm 2/ g, size of particles 45nm.The moulding of ceramic diaphragm body adopts curtain coating to build moulding.Before biscuit of ceramics moulding, first carry out the plastics processing of alumina powder, fluidizer aluminium colloidal sol, can certainly adopt other fluidizer, a kind of such as alumina gel, aluminium colloidal sol, polyvinyl alcohol, starch, resin, wood glue, glue etc.Biscuit of ceramics wall thickness 3.0mm, shrinking percentage 22%.Biscuit of ceramics employing-1.5atm negative pressure oven drying at low temperature, 55 ℃ of temperature, it is little that vacuum and low temperature oven dry can keep biscuit contraction to stablize geometry deformation.The sintering of ceramic diaphragm carries out in tunnel furnace, 2.0 ℃/min of rate temperature change, and make sintering temperature reach successively 550 ℃ of four constant temperature points, 900 ℃, 1350 ℃, 260 ℃.The selected desirable constant temperature point of sintering can make the density of stupalith improve, contraction is stablized, electrical property is good, batch geometrical variations is little, intensity is played stably.The ceramic body grain-size 28um making; The pottery making is polycrystal, and crystal grain grating is bimodal distribution.
Example five
Select concentrated carbon mother liquid and seed precipitation solution mixed solution, it is in advance carbon mother liquid in alumina producing flow process to be fallen to part moisture content through the indirect heating evaporation of vacuum, become after band portion sodium bicarbonate concentrated solution, mix by design proportion with seed precipitation solution, in mixed solution, require sodium aluminate solution to contain N t260g/l; Require sodium aluminate solution containing AO50g/l; Require 40 ℃ of sodium aluminate solution liquid temps; Require sodium aluminate solution fluid viscosity 10Mpa/s.Containing the high alkaline solution of aluminium, send into one and decompose auxiliary agent liquid CO with passing into after in the decomposer of cone allotment is qualified 2decompose decomposer equipment length-to-diameter ratio 3.5, simultaneously liquid CO 2flow be 1.8Kg/min, the CO of liquid 2pressure 3.2MPa, the turn/min of stirring velocity 20 of equipment,, manufacture CO 2local superfluous environment, makes to decompose and is containing q.s HCO 3 -under environment, carry out.Guarantee that the phase composite of presoma material thing is the mixture of aluminium carbonate sodium and high reactivity gel hydrogen aluminium, size of particles nano level.Then carry out the aging of presoma slurries, aging temperature is 65 ℃, and digestion time 20 hours is carried out centrifugation by the presoma making after aging, obtains body of paste, and washing is to required alkali content, and presoma is containing sodium oxide 20%.Before oven dry, add organic amine to carry out saponification processing the body lotion that drives through washing.Saponifying agent add-on is presoma butt 50%; Presoma is dried and is carried out in flash spray-drying tower.Spray-drying tower length is through than 1.5; 260 ℃ of inlet temperatures are dried in spraying; 180 ℃ of temperature outs; Have a narrow range of temperature and make drying rate fast, particle does not produce hard aggregation.Spray-dried powders granularity d 5080um.Alumina powder is the precursor powder after loose shape roasting oven dry in box stoving oven, and in roasting process, makes powder produce explosion effect, makes powder keep nanometer state.In operating process, precursor powder directly drops into high-temperature zone, 1350 ℃ of temperature, anxious heat; Roasting time 90 minutes; After powder roasting completes, drop temperature is 1350 ℃, chilling; Obtain alumina powder, the further pulverization process of this powder obtains nano level high reactivity β " Al 2o 3.The alumina powder pine shape unit weight 0.18g/l obtaining, specific surface 25cm2/g, size of particles 45nm.The moulding of ceramic diaphragm body adopts curtain coating to build moulding.Before biscuit of ceramics moulding, first carry out the plastics processing of alumina powder, fluidizer aluminium colloidal sol.Biscuit of ceramics wall thickness 3.2mm, shrinking percentage 20%, biscuit of ceramics employing-2.5atm negative-pressure vacuum oven drying at low temperature, temperature 50 C.It is little that vacuum and low temperature oven dry can keep biscuit contraction to stablize geometry deformation.Ceramic diaphragm sintering carries out in tunnel furnace, 1.0 ℃/min of rate temperature change, and make sintering temperature reach successively 560 ℃ of four constant temperature points, 920 ℃, 1280 ℃, 280 ℃.The selected desirable constant temperature point of sintering can make the density of stupalith improve, contraction is stablized, electrical property is good, batch geometrical variations is little, intensity is played stably.The ceramic body grain-size 21um making; The pottery making is polycrystal, and crystal grain grating is bimodal distribution.
Example six
Select concentrated carbon mother liquid and seed precipitation solution mixed solution, it is in advance the carbon mother liquid in alumina producing flow process to be fallen after part moisture content through the indirect heating evaporation of vacuum, become band portion sodium bicarbonate concentrated solution, then mix by design proportion with seed precipitation solution, in mixed solution, require sodium aluminate solution to contain N t200g/l; Require sodium aluminate solution containing AO30g/l; Require 30 ℃ of sodium aluminate solution liquid temps; Require sodium aluminate solution fluid viscosity 5Mpa/s.Containing the high alkaline solution of aluminium, send into one and decompose with passing into a minute enzymolysis auxiliary agent after in the decomposer of cone allotment is qualified.Decomposer equipment length-to-diameter ratio 3.In presoma decomposition course, pass into and decompose auxiliary agent liquid CO 2, the flow of liquid CO 2 is 1.8Kg/min, the CO of liquid 2pressure 3.1MPa, the turn/min of stirring velocity 20 of equipment, manufactures CO 2local superfluous environment, makes to decompose and is containing q.s HCO 3 -under environment, carry out.Guarantee that the phase composite of presoma material thing is the mixture of aluminium carbonate sodium and high reactivity gel hydrogen aluminium, size of particles nano level.Then carry out the aging of presoma slurries, aging temperature is at 70 ℃, and digestion time 22 hours is carried out centrifugation by the presoma making after aging, obtains body of paste, and washing is to required alkali content, and presoma is containing sodium oxide 21%.Before oven dry, add organic amine to carry out saponification processing qualified presoma lotion, saponifying agent add-on is presoma butt 30%.Presoma is dried and is carried out in flash spray-drying tower, and spray-drying tower length, through than 1.25, is sprayed and dried 220 ℃ of inlet temperatures, and 160 ℃ of temperature outs, have a narrow range of temperature and make drying rate fast, and particle does not produce hard aggregation.Spray-dried powders granularity d 5070um.Alumina powder is the precursor powder after loose shape roasting oven dry in box stoving oven, and in roasting process, makes powder produce explosion effect, makes powder keep nanometer state.In operating process, precursor powder directly drops into high-temperature zone, 1250 ℃ of temperature, anxious heat; Roasting time 90 minutes; After powder roasting completes, drop temperature is 1250 ℃, chilling; Obtain aluminum oxide powder last, the further pulverization process of this powder obtains nano level high reactivity β " Al 2o 3, the alumina powder pine shape unit weight 0.15g/l obtaining, specific surface 25cm 2/ g, size of particles 45nm.The moulding of ceramic diaphragm body adopts curtain coating to build moulding.Before biscuit of ceramics moulding, first carry out the plastics processing of alumina powder, fluidizer aluminium colloidal sol.Biscuit of ceramics wall thickness 3.0mm, shrinking percentage 22%.Biscuit of ceramics employing-2.6atm negative-pressure vacuum oven drying at low temperature, 55 ℃ of temperature, it is little that vacuum and low temperature oven dry can keep biscuit contraction to stablize geometry deformation.Ceramic diaphragm sintering carries out in tunnel furnace, 2.0 ℃/min of rate temperature change, and make sintering temperature reach successively 550 ℃ of four constant temperature points, 900 ℃, 1350 ℃, 260 ℃.The selected desirable constant temperature point of sintering can make the density of stupalith improve, contraction is stablized, electrical property is good, batch geometrical variations is little, intensity is played stably.The ceramic body grain-size 32um making; The pottery making is polycrystal, and crystal grain grating is bimodal distribution.
It should be noted last that, above embodiment is only unrestricted in order to technical scheme of the present invention to be described, although the present invention is had been described in detail with reference to example, those of ordinary skill in the art is to be understood that, can modify or be equal to replacement technical scheme of the present invention, and not departing from the spirit and scope of technical solution of the present invention, it all should be encompassed in the middle of claim scope of the present invention.

Claims (10)

1. β " preparation method for aluminum oxide, is characterized in that:
The first step, the sodium aluminate solution of preparation energy output presoma, this solution is containing N t150-350g/L, containing AO10-50g/L, temperature 20-45 ℃, viscosity 1-30mPas;
Second step, the decomposition of presoma; Toward described sodium aluminate solution, add a minute enzymolysis auxiliary agent, in presoma decomposition course, control the stirring velocity of the speed, flow and the equipment that add minute enzymolysis auxiliary agent well simultaneously, thereby make presoma slurries, and guarantee to comprise in the phase composite of presoma material thing aluminium carbonate sodium and high reactivity gel hydrogen aluminium, size of particles nano level; Then carry out the aging, separated of presoma slurries, and washing is to required alkali content;
The 3rd step, the oven dry of presoma; Before oven dry, add organic amine to carry out saponification processing the presoma lotion after washing, the add-on of described organic amine is the 20-80% of presoma butt quality;
The 4th step, the preparation of oxide of high activity aluminium powder form, carries out roasting to the precursor powder after drying; Precursor powder after drying is directly dropped into high-temperature zone, anxious heat, temperature 1100-1350 ℃, roasting time 30-150 minute; Chilling again after powder roasting completes, drop temperature 1100-1350 ℃; In roasting process, make powder produce explosion effect, make powder keep nanometer state simultaneously.
2. preparation method as claimed in claim 1, is characterized in that: described presoma decomposes the decomposer of use with cone; The equipment length-to-diameter ratio 1-5 of described decomposer.
3. preparation method as claimed in claim 1, is characterized in that: within described minute, enzymolysis auxiliary agent adopts liquid CO 2; Pass into liquid CO 2time, liquid CO 2flow be 1.0-2.5Kg/min, the CO of liquid 2pressure 3-6MPa, turn/min of the stirring velocity 15-30 of equipment.
4. preparation method as claimed in claim 1, is characterized in that: what described oven dry adopted is spray-drying tower; The length-to-diameter ratio of described spray-drying tower is 1.25-1.4.
5. preparation method as claimed in claim 4, is characterized in that: the inlet temperature that described presoma is dried is 220 ℃-260 ℃.
6. preparation method as claimed in claim 4, is characterized in that: 160 ℃-175 ℃ of the temperature outs that described presoma is dried.
7. preparation method as claimed in claim 1, is characterized in that: in the phase composite of described presoma material thing, the quality percentage composition of aluminium carbonate sodium phase is 20% to 30%, and remaining is high reactivity gel hydrogen aluminium phase.
8. preparation method as claimed in claim 1, is characterized in that: described presoma slurries are aging at 40 ℃-75 ℃, digestion time 2-48 hour.
9. a β " the preparation method of alumina-ceramic barrier film; " aluminum oxide is raw material to the β described in claim 8 any one to take claim 1, it is characterized in that: first described alumina powder is carried out to plastics processing, carry out again biscuit of ceramics moulding, then biscuit of ceramics adopts negative pressure oven drying at low temperature, finally carries out the sintering of ceramic diaphragm.
10. preparation method as claimed in claim 9, it is characterized in that: rate temperature change 1.0-3.0 ℃/min in described sintering process, heat up simultaneously and adopt four sections of constant temperature methods, make described biscuit of ceramics reach successively four constant temperature points, described four constant temperature points are respectively 500-600 ℃, 800-1000 ℃, 1250-1350 ℃, 200-300 ℃, and are 150 to 180min in the soaking time of each constant temperature point.
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US4732741A (en) * 1985-05-24 1988-03-22 Lilliwyte Societe Anonyme Method of making beta"-alumina
CN101462868A (en) * 2009-01-05 2009-06-24 中国科学院上海硅酸盐研究所 Method for preparing beta-alumina ceramic membrane
CN101558025A (en) * 2006-12-11 2009-10-14 康宁股份有限公司 Alpha-alumina inorganic membrane support and method of making the same
CN101905121A (en) * 2010-08-26 2010-12-08 南京工业大学 Preparation method of alumina-based ceramic hollow fiber membrane

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Publication number Priority date Publication date Assignee Title
US4732741A (en) * 1985-05-24 1988-03-22 Lilliwyte Societe Anonyme Method of making beta"-alumina
CN101558025A (en) * 2006-12-11 2009-10-14 康宁股份有限公司 Alpha-alumina inorganic membrane support and method of making the same
CN101462868A (en) * 2009-01-05 2009-06-24 中国科学院上海硅酸盐研究所 Method for preparing beta-alumina ceramic membrane
CN101905121A (en) * 2010-08-26 2010-12-08 南京工业大学 Preparation method of alumina-based ceramic hollow fiber membrane

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