CN102615923A - Equipment and method for realizing roll-to-roll positioning combination - Google Patents
Equipment and method for realizing roll-to-roll positioning combination Download PDFInfo
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- CN102615923A CN102615923A CN2012101111695A CN201210111169A CN102615923A CN 102615923 A CN102615923 A CN 102615923A CN 2012101111695 A CN2012101111695 A CN 2012101111695A CN 201210111169 A CN201210111169 A CN 201210111169A CN 102615923 A CN102615923 A CN 102615923A
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Abstract
The invention provides equipment and a method for realizing roll-to-roll positioning combination. A positioning and tracking technique is respectively used for positioning and tracking before and after materials are combined. One roll of flexible materials printed with patterns can be combined with another roll of flexible materials, especially transparent flexible materials printed with the same or different patterns in a positioning way according to pattern positioning requirements. The equipment and the method are suitable for the roll-to-roll production process of the positioning combination of flexible electronic printing materials, especially touch screen electrode patterns.
Description
Technical field
The present invention relates to the material complex technique, relate in particular to a kind of compound equipment and method in volume to volume location that realize.
Background technology
It is compound that existing compounding machine is essentially the pattern-free material on the market, or a layer pattern and one deck pattern-free material are compound, do not relate to the pattern location and the relative position requirement of materials at two layers.And the mode that some complicated electronic printings, hologram pattern and the many employings of bronzing material are repeatedly repeated print realizes.Now also there is not compound technology and the equipment in two-layer pattern material location on the market; For the complicated electronic printing; Especially the sophisticated electronic telegraph circuit pattern that relates to sandwich construction; Because do not have volume to volume location equipment complex and technology, can't realize that also accurate " roll to roll " (volume to volume) location is compound, thereby can't realize the volume to volume processing procedure.
Summary of the invention
Partly statement in the description hereinafter of content of the present invention and advantage perhaps can be described obviously from this, perhaps can learn through putting into practice the present invention.
For overcoming prior art problems; The present invention provides a kind of compound equipment and method in volume to volume location that realize; Adopt the location tracking technique to position tracking before material is compound and after compound respectively; Can a volume flexible material of pattern and the flexible material that another volume is printed on identical or different pattern have been printed; Especially the transparent flexible material is combined with each other by pattern positioning requirements location, and the location that is fit to be applied to the flexible electronic printing material is compound, particularly the compound volume to volume processing procedure in touch screen electrode pattern location.
It is following that the present invention solves the problems of the technologies described above the technical scheme that is adopted:
According to an aspect of the present invention, a kind of compound equipment in volume to volume location of realizing is provided, comprises:
The first coiled material induction system is used to carry first coiled material;
The second roll transfer system is used to carry second coiled material;
Set composite is used for compound first coiled material and second coiled material;
Wherein also comprise:
The first location tracking cell, it is located in this first coiled material induction system, comprising:
First draw-gear is used to draw this first coiled material;
The first control system is used to control the rotation of this first draw-gear;
The first location tracking transducer, it links to each other with this first control system, is used to detect positioning cursor or the pattern that is provided with on this first coiled material;
The second location tracking cell, it is located in this second roll transfer system, comprising:
Second draw-gear is used to draw this second coiled material;
The second control system is used to control the rotation of this second draw-gear;
The second location tracking transducer, it links to each other with this second control system, is used to detect positioning cursor or the pattern that is provided with on this second coiled material;
The 3rd location tracking cell, it comprises the 3rd location tracking transducer, be arranged on the transmission path of coiled material through this set composite is compound after, and with this first control system and the second control system in one of them individual linking to each other;
Wherein, This first location tracking transducer and the second location tracking transducer detect the positioning cursor of this first coiled material and second coiled material or the position of pattern respectively; Control the rotation of first draw-gear and second draw-gear through this first control system and the second control system, thereby make this first coiled material and second coiled material accurately locate compound by the pattern precalculated position; The positioning cursor of the two layers of coiled materials after the 3rd location tracking cell detection is compound or the deviations of pattern are to monitor compound positioning accuracy; Output signal one of them in this first control system and the second control system; Control the acceleration and deceleration running of corresponding draw-gear; Deviations is revised once more, realized that the accurate location of two layers of coiled materials is compound.
Based on one embodiment of the present of invention, this first location tracking transducer and the second location tracking transducer adopt single electric eye, and the 3rd location tracking transducer adopts two electric eyes.
According to one embodiment of present invention, this first location tracking transducer, the second location tracking transducer, the 3rd location tracking transducer adopt the CCD imageing sensor.
Based on one embodiment of the present of invention, be equiped with photoelectric encoder and servomotor respectively in this first draw-gear and second draw-gear, it is connected with the control corresponding system respectively, is used to monitor and control the rotation of corresponding draw-gear.
According to one embodiment of present invention, this first draw-gear adopts the vacuum carry-over pinch rolls, and this second draw-gear adopts rubber draw rollers.
According to one embodiment of present invention, this first coiled material induction system was provided with apparatus for coating and drying unit before this first draw-gear, was used for the non-pulling face coating compound adhesive at this first coiled material.
According to one embodiment of present invention, this set composite adopts coating mode compound or that the dried glued membrane of optics is compound that two layers of coiled materials is combined with each other.
According to another aspect of the present invention, a kind of realization volume to volume location composite methods is provided, it comprises the following steps:
First draw-gear and the first location tracking transducer are set on the transmission path of first coiled material, and this first draw-gear is linked to each other with the first control system with the first location tracking transducer;
Second draw-gear and the second location tracking transducer are set on the transmission path of second coiled material, and this second draw-gear is linked to each other with the second control system with the second location tracking transducer;
Detect the position of positioning cursor on this first coiled material and second coiled material or pattern respectively through this first location tracking transducer and the second location tracking transducer; Input to this first control system and the second control system; Rotation by this first control system and the second control system this first draw-gear of control and second draw-gear; Thereby this first coiled material and second coiled material are accurately located by the pattern precalculated position, and the location of carrying out two layers of coiled materials through set composite is compound;
Detect the positioning cursor of the two layers of coiled materials after compound or the deviations of pattern by the 3rd location tracking cell; Output signal one of them in this first control system and the second control system; Control the acceleration and deceleration running of corresponding draw-gear; Deviations is revised once more, realized that the accurate location of two layers of coiled materials is compound.
According to one embodiment of present invention; This first location tracking transducer and the second location tracking transducer adopt single electric eye; The 3rd location tracking transducer adopts two electric eyes; Perhaps, this first location tracking transducer, the second location tracking transducer, the 3rd location tracking transducer adopt the CCD imageing sensor.
Based on one embodiment of the present of invention, be equiped with photoelectric encoder and servomotor respectively in this first draw-gear and second draw-gear, it is connected with the control corresponding system respectively, is used to monitor and control the rotation of corresponding draw-gear.
Location provided by the invention equipment complex can be combined with each other two-layer printed patterns material especially transparent flexible material by pattern positioning requirements location; Positioning accuracy reaches 0.10mm; Filled up the blank in this field; Make over the unimaginable technological problems that maybe can't realize, be able to solve, make the flexible electronic field be able to break through and expand.The present invention provides manufacturing equipment and solution for the electronic printing material especially preparation of the flexible electrode material of touch-screen, RF identification (RFID) and Organic Light Emitting Diode (OLED) etc.; Can be applicable to packages printing and electronic printing fields such as hologram pattern, gold stamping printing and electronic printing; Especially the location that is fit to be applied to the flexible electronic printing material is compound, particularly the compound volume to volume processing procedure in touch screen electrode pattern location.
Through reading specification, those of ordinary skills will understand characteristic and the aspect of these embodiment and other embodiment better.
Description of drawings
Below through with reference to accompanying drawing and combine instance to describe the present invention particularly; Advantage of the present invention and implementation will be more obvious; Wherein content shown in the accompanying drawing only is used for explaining to of the present invention, and does not constitute the restriction of going up in all senses of the present invention, in the accompanying drawings:
Fig. 1 is the operation principle sketch map of the compound equipment in realization volume to volume according to an embodiment of the invention location;
Fig. 2 is the structural representation of the location composite portion of the compound equipment in realization volume to volume according to an embodiment of the invention location;
Fig. 3 is the course of work sketch map of set composite among Fig. 2.
The specific embodiment
Like Fig. 1, Fig. 2 and shown in Figure 3; A kind of location equipment complex is provided in the present embodiment, comprises the first coiled material induction system, the second roll transfer system that is used to carry second coiled material that is used to carry first coiled material, the set composite 8 (can adopt composite roll) that is used for compound first coiled material and second coiled material, the 3rd location tracking cell and wrap-up 12.In the present embodiment, first coiled material and second coiled material adopt the transparent flexible material.
Wherein the first coiled material induction system comprises unwinding device 1, tension control apparatus 2, draw-gear 3, apparatus for coating 4, drying equipment 6, the first location tracking cell of first coiled material.The second roll transfer system comprises unwinding device 11, tension control apparatus 10, the second location tracking cell of second coiled material.
The first location tracking cell comprises first draw-gear (adopting vacuum carry-over pinch rolls 7), and it is used to draw first coiled material; The first control system 73, it is used to control the rotation of first draw-gear; The first location tracking transducer 13, it links to each other with the first control system 73, is used to detect the positioning cursor or the pattern that are provided with on first coiled material.
The second location tracking cell comprises second draw-gear (adopting rubber draw rollers 9), and it is used to draw second coiled material; The second control system 93, it is used to control the rotation of second draw-gear; The second location tracking transducer 14, it links to each other with the second control system 93, is used to detect the positioning cursor or the pattern that are provided with on second coiled material.
The 3rd location tracking cell comprises the 3rd location tracking transducer 15; Be arranged on the transmission path of coiled material after set composite 8 is compound, and with the first control system 73 and the second control system 93 in one of them link to each other (being to link to each other in the present embodiment) with the second control system 93.
As shown in Figure 1, the first volume layer pattern material (being printed on telltale mark in advance) that prints is put in unwinding device 1, deliver to apparatus for coating 4 coating optical cements via draw-gear 3, its tension fluctuation is constant by tension control apparatus 2 (can adopt dancer) control.Through drying equipment 6 (like baking oven) drying, drying is after vacuum carry-over pinch rolls 7 are sent to set composite 8 again.First volume layer pattern material is controlled the rotation of vacuum carry-over pinch rolls 7 by servomotor.
The location of two kinds of materials is compound can be compound to be coated with compound and the compound dual mode of the dried glued membrane of optics, therefore, and also can first volume layer pattern material and the dried glued membrane of optics is compound and directly send to set composite 8 through vacuum carry-over pinch rolls 7 without being coated with.
The second volume layer pattern material (being printed on telltale mark in advance) that prints is put in unwinding device 11, delivers to set composite 8 and first volume layer via rubber draw rollers 9 and accomplish compoundly, its tension fluctuation is controlled by tension control apparatus 10 (can adopt dancer).
Gluing simultaneously contacts because can only adopt not through the material of apparatus for coating 4 gluings to adopt the vacuum carry-over pinch rolls to be.Vacuum carry-over pinch rolls 7 are made up of the cylinder (rotor) of vacuum tank (stator) and band mesh; Vacuum tank is connected with vacuum pipe; Contact and form vacuum suction with flexible material at contact area with the mesh cylinder is airtight, the non-composite surface of servo-actuated vacuum system absorption first volume layer pattern material is consistent the rotating speed of the material speed of service and vacuum carry-over pinch rolls 7; Its transmission is driven by servomotor 71; Servomotor 71 has photoelectric encoder 72, and servomotor 71 is connected with the first control system 73 respectively with photoelectric encoder 72, is used to monitor and control the rotation of vacuum carry-over pinch rolls 7.As one embodiment of the present of invention, the first location tracking transducer 13 adopts single electric eye, and it links to each other with the first control system 73, is used to detect the positioning cursor that is provided with on first coiled material.
Rubber draw rollers 9 is the rubber rollers of diameter greater than 200mm; Cooperate with the minute surface steel rider (do not have and drive) of a pneumatic control (control pressing and disengagement); After two roll-ins are closed the second volume layer pattern material traction is lived; Make its rotating speed with rubber draw rollers 9 consistent, rubber draw rollers 9 transmissions are driven by servomotor 91, and servomotor 91 has photoelectric encoder 92.Servomotor 91 is connected with the second control system 93 respectively with photoelectric encoder 92, is used to monitor and control the rotation of rubber draw rollers 9.As one embodiment of the present of invention, the second location tracking transducer 14 adopts single electric eye, and it links to each other with the second control system 93, is used to detect the positioning cursor that is provided with on second coiled material.
The first control system 73 and the second control system 93 are interrelated; Zero-bit in the time of can starting by preset program and pre-determined bit alignment; Interrelated analysis during operation, and be connected respectively to location tracking alignment monitoring system 5, follow the tracks of alignment monitoring system 5 by the location and monitor.
When work; The first location tracking transducer 13 detects the original positioning cursor of first volume layer pattern material position; Detect distance and the time of adjacent two cursors through electric eye; The parameter comparison of coming and setting is analyzed the speed and its deviation of cursor operation, and send signal through the deviation of the first control system 73 through PID calculation process first volume layer material pattern position after, the acceleration and deceleration running of the servomotor of output signal controlling vacuum carry-over pinch rolls 7; The phase place and the rotating speed of adjustment vacuum carry-over pinch rolls 7 are realized specifically labelled track and localization.
When work; The second location tracking transducer 14 detects the original positioning cursor of second volume layer pattern material position; Detect distance and the time of adjacent two cursors through electric eye; The parameter comparison of coming and setting is analyzed the speed and its deviation of cursor operation, and send signal through the deviation of the second control system 93 through PID (proportional-integral-differential) calculation process second layer patterns of material positions after, the acceleration and deceleration running of the servomotor of output signal controlling rubber draw rollers 9; The phase place and the rotating speed of adjustment rubber draw rollers 9 are realized specifically labelled track and localization.
Two volume layer materials have respectively before set composite and are installed on the location of first before it tracking transducer 13 and locate tracking transducer 14 detection and location cursors with second; Two electric eyes (can be adopted by the 3rd location tracking transducer 15 in compound back; Under the transparent situation of first coiled material that adopts and second coiled material; Two electric eyes can detect the deviation between the positioning cursor of two roll of material) monitor compound positioning accuracy, and with the position error of composite pattern once more closed loop input to one of them control system, the second control system 93 for example; Analyze with the feedback signal of the second location tracking transducer 14, revise positioning accuracy once more.The signal of the 3rd location tracking transducer 15 is imported the second control system; Through PID (proportional-integral-differential) computing; Calculate the change in location trend of compound back positioning cursor or pattern; Form SERVO CONTROL motor that signal drives rubber draw rollers 9 and control the phase place of each position and revise, guarantee compound pattern positioning accuracy.The 3rd location tracking transducer 15 can adopt the mode of two electric eyes, monitor the positioning cursor standard 20mm space deviations after compound, and the general spacing of two electric eyes is set at 20mm, and Direct-Detection Optical is marked the variation of 20mm spacing, calculates the lead and lag of cursor.
In the foregoing description; The first location tracking transducer, the second location tracking transducer, the 3rd location tracking transducer adopt photocell eye control; Wherein the first location tracking transducer and the second location tracking transducer adopt single electric eye, and the 3rd location tracking transducer adopts two electric eyes.Certainly; The first location tracking transducer, the second location tracking transducer, the 3rd location tracking transducer also can adopt CCD (CCD) imageing sensor; It can carry out track and localization through the positioning cursor or the pattern position of check pattern material; Can grab cursor and also can directly grab the image and the pattern of measured material and control, can realize higher positioning accuracy.Adopt the photocell eye control accuracy can reach 0.10mm, adopt CCD optical imagery control accuracy then higher.
As shown in Figure 3, the pinpoint first volume layer pattern material and the second volume layer pattern material get into set composite 8, the composite roll that set composite 8 adopts for heating minute surface steel rider and with the rubber rollers Pneumatic pressing of its pressing, the materials at two layers location is combined with each other.Figure files layer after compound is accomplished rolling via wrap-up 12, and compound good product is accomplished with the package mode.
The invention provides a kind of realization volume to volume location composite methods and equipment; One volume flexible material that has printed pattern and the flexible material that another volume is printed on identical or different pattern are followed the tracks of through electric eye or CCD through coating and location equipment complex, be combined with each other and be wound into a kind of location composite by the pattern location.The present invention can be applicable to packages printing field and electronic printing fields such as hologram pattern, gold stamping and electronic printing, especially is fit to be applied to the compound volume to volume processing procedure of touch screen electrode pattern.
Above with reference to description of drawings the preferred embodiments of the present invention, those skilled in the art do not depart from the scope and spirit of the present invention, and can have multiple flexible program to realize the present invention.For example, the characteristic that illustrates or describe as the part of an embodiment can be used for another embodiment to obtain another embodiment.More than be merely the preferable feasible embodiment of the present invention, be not so limit to interest field of the present invention, the equivalence that all utilizations specification of the present invention and accompanying drawing content are done changes, and all is contained within the interest field of the present invention.
Claims (10)
1. realize the compound equipment in volume to volume location for one kind, comprising:
The first coiled material induction system is used to carry first coiled material;
The second roll transfer system is used to carry second coiled material;
Set composite is used for compound said first coiled material and second coiled material;
It is characterized in that also comprising:
The first location tracking cell, it is located in the said first coiled material induction system, comprising:
First draw-gear is used to draw said first coiled material;
The first control system is used to control the rotation of said first draw-gear;
The first location tracking transducer, it links to each other with the said first control system, is used to detect positioning cursor or the pattern that is provided with on said first coiled material;
The second location tracking cell, it is located in the said second roll transfer system, comprising:
Second draw-gear is used to draw said second coiled material;
The second control system is used to control the rotation of said second draw-gear;
The second location tracking transducer, it links to each other with the said second control system, is used to detect positioning cursor or the pattern that is provided with on said second coiled material;
The 3rd location tracking cell, it comprises the 3rd location tracking transducer, be arranged on the transmission path of coiled material through said set composite is compound after, and with the said first control system and the second control system in one of them individual linking to each other;
Wherein, The said first location tracking transducer and the second location tracking transducer detect the positioning cursor of said first coiled material and second coiled material or the position of pattern respectively; Control the rotation of said first draw-gear and second draw-gear through the said first control system and the second control system, thereby make said first coiled material and second coiled material accurately locate compound by the pattern precalculated position; The positioning cursor of the two layers of coiled materials after said the 3rd location tracking cell detection is compound or the deviations of pattern are to monitor compound positioning accuracy; Output signal one of them in the said first control system and the second control system; Control the acceleration and deceleration running of corresponding draw-gear; Deviations is revised once more, realized that the accurate location of two layers of coiled materials is compound.
2. the compound equipment in realization volume to volume according to claim 1 location is characterized in that, the said first location tracking transducer and the second location tracking transducer adopt single electric eye, and said the 3rd location tracking transducer adopts two electric eyes.
3. the compound equipment in realization volume to volume according to claim 1 location is characterized in that, the said first location tracking transducer, the second location tracking transducer, the 3rd location tracking transducer adopt the CCD imageing sensor.
4. the compound equipment in realization volume to volume according to claim 1 location; It is characterized in that; Be equiped with photoelectric encoder and servomotor respectively in said first draw-gear and second draw-gear; It is connected with the control corresponding system respectively, is used to monitor and control the rotation of corresponding draw-gear.
5. the compound equipment in realization volume to volume according to claim 4 location is characterized in that said first draw-gear adopts the vacuum carry-over pinch rolls, and said second draw-gear adopts rubber draw rollers.
6. the compound equipment in realization volume to volume according to claim 5 location; It is characterized in that; The said first coiled material induction system was provided with apparatus for coating and drying unit before said first draw-gear, be used for the non-pulling face coating compound adhesive at said first coiled material.
7. the compound equipment in realization volume to volume according to claim 6 location is characterized in that, said set composite adopts coating mode compound or that the dried glued membrane of optics is compound that two layers of coiled materials is combined with each other.
8. realize volume to volume location composite methods for one kind, it is characterized in that comprising the following steps:
First draw-gear and the first location tracking transducer are set on the transmission path of first coiled material, and said first draw-gear is linked to each other with the first control system with the first location tracking transducer;
Second draw-gear and the second location tracking transducer are set on the transmission path of second coiled material, and said second draw-gear is linked to each other with the second control system with the second location tracking transducer;
Detect the position of positioning cursor on said first coiled material and second coiled material or pattern respectively through the said first location tracking transducer and the second location tracking transducer; Input to the said first control system and the second control system; Control the rotation of said first draw-gear and second draw-gear by the said first control system and the second control system; Thereby said first coiled material and second coiled material are accurately located by the pattern precalculated position, and the location of carrying out two layers of coiled materials through set composite is compound;
Detect the positioning cursor of the two layers of coiled materials after compound or the deviations of pattern by said the 3rd location tracking cell; Output signal one of them in the said first control system and the second control system; Control the acceleration and deceleration running of corresponding draw-gear; Deviations is revised once more, realized that the accurate location of two layers of coiled materials is compound.
9. realization volume to volume according to claim 8 location composite methods; It is characterized in that; The said first location tracking transducer and the second location tracking transducer adopt single electric eye; Said the 3rd location tracking transducer adopts two electric eyes, and perhaps, the said first location tracking transducer, the second location tracking transducer, the 3rd location tracking transducer adopt the CCD imageing sensor.
10. realization volume to volume according to claim 8 location composite methods; It is characterized in that; Be equiped with photoelectric encoder and servomotor respectively in said first draw-gear and second draw-gear; It is connected with the control corresponding system respectively, is used to monitor and control the rotation of corresponding draw-gear.
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| CN201210111169.5A CN102615923B (en) | 2012-04-16 | 2012-04-16 | Equipment and method for realizing roll-to-roll positioning combination |
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| CN201210111169.5A CN102615923B (en) | 2012-04-16 | 2012-04-16 | Equipment and method for realizing roll-to-roll positioning combination |
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| CN102615923A true CN102615923A (en) | 2012-08-01 |
| CN102615923B CN102615923B (en) | 2015-01-07 |
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| CN106004006A (en) * | 2016-07-04 | 2016-10-12 | 贵州劲瑞新型包装材料有限公司 | Locating-compounding system and compounding method of patterns on two base material thin films |
| CN106335270A (en) * | 2016-10-18 | 2017-01-18 | 山东拜科通新材料科技有限公司 | Online type adaptive processing and coating system and implementation method thereof |
| CN106335270B (en) * | 2016-10-18 | 2017-11-10 | 山东拜科通新材料科技有限公司 | A kind of online adaptive machining and application system and its implementation |
| CN106585056B (en) * | 2016-12-13 | 2019-04-12 | 深圳市博泰印刷设备有限公司 | A kind of positioning composite structure and printing equipment |
| CN106585056A (en) * | 2016-12-13 | 2017-04-26 | 深圳市博泰印刷设备有限公司 | Positioning composite mechanism and printing equipment |
| CN106696438A (en) * | 2016-12-13 | 2017-05-24 | 深圳市博泰印刷设备有限公司 | Printing device |
| CN106827775A (en) * | 2016-12-21 | 2017-06-13 | 陕西北人印刷机械有限责任公司 | One kind fixed point set composite |
| CN106827775B (en) * | 2016-12-21 | 2019-07-12 | 陕西北人印刷机械有限责任公司 | A kind of fixed point set composite |
| CN107697471A (en) * | 2017-08-18 | 2018-02-16 | 无锡创越彩印包装有限公司 | A kind of cigarette case inner packing blank, the blank coiled material production method |
| CN107729287A (en) * | 2017-09-14 | 2018-02-23 | 广东工业大学 | A kind of SOV methods for the prediction of flexible material volume to volume process tension force |
| WO2019052117A1 (en) * | 2017-09-14 | 2019-03-21 | 广东工业大学 | Stream of variation method for tension prediction in flexible material reel-to-reel processing process |
| CN109229628A (en) * | 2018-07-30 | 2019-01-18 | 郗大伟 | Picture and text automatically correct alignment device and working method up and down for a kind of high-precision bubble-cap |
| CN110744943A (en) * | 2019-09-06 | 2020-02-04 | 陕西北人印刷机械有限责任公司 | Process method for positioning and compounding laser positioning transfer film and base paper |
| CN111248537A (en) * | 2020-03-21 | 2020-06-09 | 深圳市博泰数码智能技术有限公司 | Full-automatic positioning type mask machine |
| WO2021243948A1 (en) * | 2020-06-01 | 2021-12-09 | 苏州苏大维格科技集团股份有限公司 | System and method for thin film processing |
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