CN102615063A - Gear shaft overhauling and washing device - Google Patents
Gear shaft overhauling and washing device Download PDFInfo
- Publication number
- CN102615063A CN102615063A CN2012100990233A CN201210099023A CN102615063A CN 102615063 A CN102615063 A CN 102615063A CN 2012100990233 A CN2012100990233 A CN 2012100990233A CN 201210099023 A CN201210099023 A CN 201210099023A CN 102615063 A CN102615063 A CN 102615063A
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- China
- Prior art keywords
- safety valve
- gear shaft
- overhauling
- oil
- cleaning device
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Abstract
The invention relates to the technical field of gear shaft overhauling, in particular to a gear shaft overhauling and washing device. The gear shaft overhauling and washing device comprises a bracket and a worktable surface, wherein an oil tank, an oil pump and a safety valve are welded on the bracket; an oil pump oil inlet pipe is arranged on the oil pump; a safety valve oil inlet pipe, a safety valve oil outlet pipe and a safety valve oil return pipe are arranged on the safety valve; and concave oil return grooves and drainage pipes are formed on the two sides of an overhauling region of the worktable surface. According to the invention, by using tooth surface circumferential rolling fluorescence to overhaul, common problems of scratches, cracks, bends, wears, corrosion, peeling and the like of the tooth surface, which are uneasy to be checked, are solved. The product quality is guaranteed, the generating frequency of abnormal noises of a gearbox is effectively reduced, the reworking frequency is reduced, the production efficiency is increased and huge economic benefits are created for the company.
Description
Technical field
The present invention relates to gear shaft service technique field, especially a kind of gear shaft overhauling and cleaning device.
Background technology
The workshop does not have the workbench position of specialty maintenance gear shaft; Can only on the gear shaft assembly bench position of the high 200mm of working face, overhaul, and when maintenance gear shaft tiltedly be placed on the assembly or fitting table, the flank of tooth contacts with the assembly or fitting table position; The operator squats on the assembly or fitting table position; The maintenance gear shaft flank of tooth, operator's fatiguability of squatting down for a long time causes the not in place and inefficiency of maintenance easily, is prone to produce iron filings rubbish during the smooth file maintenance flank of tooth; Be unfavorable for controlling the cleaning of assembly or fitting table position, influence the cleannes and the product quality of follow-up bearing assembling.
Summary of the invention
The deficiency that exists when overcoming existing maintenance gear shaft the invention provides a kind of gear shaft overhauling and cleaning device.
The technical solution adopted for the present invention to solve the technical problems is: a kind of gear shaft overhauling and cleaning device; Comprise support and work top; Be welded with fuel tank, oil pump and safety valve on the said support; Said oil pump is provided with pump inlet pipe, and said safety valve is provided with safety valve oil inlet pipe, safety valve flowline and safety valve oil return pipe, and two borders, maintenance district of said work top are provided with concave shape oil-recovery tank and drainage tube.
According to another embodiment of the invention, further comprise in the said fuel tank and be provided with filter screen.
According to another embodiment of the invention, comprise that further said safety valve oil inlet pipe, safety valve flowline and safety valve oil return pipe are for arranging the oil suction rubber hose on the bank.
According to another embodiment of the invention, further comprise between said safety valve oil inlet pipe, safety valve flowline and safety valve oil return pipe and the safety valve and being connected through fittings body.
According to another embodiment of the invention, further comprise on the said work top being that square steel and brass sheet constitute.
According to another embodiment of the invention, comprise that further said brass sheet is positioned at the square steel surface, and fix through cross recessed countersunk head sscrew.
According to another embodiment of the invention, further comprise on the said work top fluorescent lamp that is concentrated on the flank of tooth is installed.
The invention has the beneficial effects as follows; This install successfully solved gear shaft in maintenance process, be prone to damage the difficult maintenance of the flank of tooth, the flank of tooth, be unfavorable for controlling a difficult problem such as cleannes; Utilize flank of tooth circumference rolling fluorescence maintenance, the corrosion that has solved scuffing, crackle, bending, wearing and tearing and the flank of tooth that the flank of tooth should not check with FAQs such as peel off.Guaranteed the quality of product, reduced effectively the different sound of gearbox frequency, reduced the frequency of doing over again, improved production efficiency, for company has created huge economic interests.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is further specified.
Fig. 1 is a structural representation of the present invention;
Fig. 2 is a vertical view of the present invention;
Fig. 3 is a left view of the present invention;
Fig. 4 is purging system oil circuit figure.
Among the figure 1, work top, 2, fuel tank, 3, support, 4, drainage tube; 5, concave shape oil-recovery tank, 6, safety valve, 61, the safety valve oil inlet pipe, 62, the safety valve flowline; 63, safety valve oil return pipe, 7, oil pump, 71, pump inlet pipe, 8, cross recessed countersunk head sscrew; 9, filter screen, 10, fluorescent lamp, 11, fittings body.
The specific embodiment
As shown in figures 1 and 3; A kind of gear shaft overhauling and cleaning device; Comprise support 3 and work top 1, be welded with fuel tank 2, oil pump 7 and safety valve 6 on the said support 3, said oil pump 7 is provided with pump inlet pipe 71; Said safety valve 6 is provided with safety valve oil inlet pipe 61, safety valve flowline 62 and safety valve oil return pipe 63, and two borders, maintenance district of said work top 1 are provided with concave shape oil-recovery tank 5 (like Fig. 2) and drainage tube 4.Fuel tank, oil pump and safety valve are installed on the cleaning device can be cleaned gear shaft with the controlled cleaning kerosene of pressure before maintenance.
Be provided with filter screen 9 (like Fig. 1) in the said fuel tank 2.Have concave shape oil-recovery tank and the drainage pipeline of dark 10mm, wide 10mm at maintenance district two boundaries of maintenance cleaning table top; Guarantee to clean with oil and can in cleaning, not be diffused into outside the maintenance district; And can be back to fuel tank recycles behind strainer filtering; The concave shape oil-recovery tank can also be guaranteed gear shaft on work top 1 during lift-over, and axial plane can be by bump injury.Be convenient to the hommization operation, improve product quality and production efficiency.
Said safety valve oil inlet pipe 61, safety valve flowline 62 and safety valve oil return pipe 63 are for arranging the oil suction rubber hose on the bank.
Be connected through fittings body 11 between said safety valve oil inlet pipe 61, safety valve flowline 62 and safety valve oil return pipe 63 and the safety valve 6.
Be that square steel and brass sheet constitute on the said work top 1.The high 800mm of working face, operator can keep the nature stance to carry out flank of tooth maintenance, and avoiding squats down for a long time causes lumbar vertebrae tired, and gear shaft can roll on apparatus for examination and repair, and rolling circles promptly accomplishes the whole tooth surface upkeep operation.
Said brass sheet is positioned at the square steel surface, and fixing through cross recessed countersunk head sscrew 8.The contact-making surface of overhauling and cleaning device and gear shaft is the 5mm brass plate, guarantees gear shaft when the rotation maintenance, and axle can not be scratched.
The fluorescent lamp 10 that is concentrated on the flank of tooth is installed on the said work top 1.Maintenance is put clearly the fluorescent lamp that 10W is concentrated on the flank of tooth is installed; Be convenient to when the gear shaft lift-over corrosion that the inspection flank of tooth has or not scuffing, crackle, bending, wearing and tearing and the flank of tooth and defective such as peel off; Also can observe pulling and burr of axial plane; Be convenient to guarantee the product repair quality with oilstone or file maintenance.
Be illustrated in figure 4 as the oil circuit figure of purging system, the oil in the fuel tank cleans gear shaft through oil pump, safety valve outputting standard oil pressure 0.5MPa, and the oil after the cleaning is got back to fuel tank through oil circulation and continued to utilize; If output oil pressure surpasses fixed value, then the guiding valve of superelevation oil pressure promotion safety valve oppositely moves, and the safety valve relief hole is opened; When oil pressure returned to the standard oil pressure, guiding valve moved to original position under the spring force effect, and relief hole is closed; Safety valve outputting standard oil pressure again cleans gear shaft; Impurity after the cleaning is through the filter screen filtering, guarantees that the oil in the fuel tank can recycle, practiced thrift cost.
Claims (7)
1. gear shaft overhauling and cleaning device; Comprise support (3) and work top (1); It is characterized in that; Be welded with fuel tank (2), oil pump (7) and safety valve (6) on the said support (3); Said oil pump (7) is provided with pump inlet pipe (71), and said safety valve (6) is provided with safety valve oil inlet pipe (61), safety valve flowline (62) and safety valve oil return pipe (63), and two borders, maintenance district of said work top (1) are provided with concave shape oil-recovery tank (5) and drainage tube (4).
2. gear shaft overhauling and cleaning device according to claim 1 is characterized in that, is provided with filter screen (9) in the said fuel tank (2).
3. gear shaft overhauling and cleaning device according to claim 1 is characterized in that, said safety valve oil inlet pipe (61), safety valve flowline (62) and safety valve oil return pipe (63) are for arranging the oil suction rubber hose on the bank.
4. gear shaft overhauling and cleaning device according to claim 1 is characterized in that, is connected through fittings body (11) between said safety valve oil inlet pipe (61), safety valve flowline (62) and safety valve oil return pipe (63) and the safety valve (6).
5. gear shaft overhauling and cleaning device according to claim 1 is characterized in that, said work top (1) is gone up and is square steel and brass sheet formation.
6. gear shaft overhauling and cleaning device according to claim 5 is characterized in that said brass sheet is positioned at the square steel surface, and fixing through cross recessed countersunk head sscrew (8).
7. gear shaft overhauling and cleaning device according to claim 1 is characterized in that, said work top (1) is gone up the fluorescent lamp (10) that is concentrated on the flank of tooth is installed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100990233A CN102615063A (en) | 2012-04-06 | 2012-04-06 | Gear shaft overhauling and washing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100990233A CN102615063A (en) | 2012-04-06 | 2012-04-06 | Gear shaft overhauling and washing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102615063A true CN102615063A (en) | 2012-08-01 |
Family
ID=46555467
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012100990233A Pending CN102615063A (en) | 2012-04-06 | 2012-04-06 | Gear shaft overhauling and washing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102615063A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59175939A (en) * | 1983-03-24 | 1984-10-05 | Fuji Heavy Ind Ltd | Working reference surface cleaning device for machine tool |
| JP2004298752A (en) * | 2003-03-31 | 2004-10-28 | Se Techno Co Ltd | Washing device and draining method of washing liquid |
| CN201157833Y (en) * | 2007-11-13 | 2008-12-03 | 上海宝钢设备检修有限公司 | Apparatus for cleaning hydraulic equipment |
| CN201217003Y (en) * | 2008-07-08 | 2009-04-08 | 泰州市金马机电设备有限公司 | Multifunctional bearing cleaning machine |
| CN201264028Y (en) * | 2008-08-07 | 2009-07-01 | 丁克芳 | Bearing cleaning machine |
| CN102284444A (en) * | 2011-09-22 | 2011-12-21 | 无锡泰东机械有限公司 | Water spraying mechanism for cleaning machine |
| CN202087551U (en) * | 2011-05-19 | 2011-12-28 | 南车戚墅堰机车车辆工艺研究所有限公司 | Hydraulic cleaning device of gear box |
-
2012
- 2012-04-06 CN CN2012100990233A patent/CN102615063A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59175939A (en) * | 1983-03-24 | 1984-10-05 | Fuji Heavy Ind Ltd | Working reference surface cleaning device for machine tool |
| JP2004298752A (en) * | 2003-03-31 | 2004-10-28 | Se Techno Co Ltd | Washing device and draining method of washing liquid |
| CN201157833Y (en) * | 2007-11-13 | 2008-12-03 | 上海宝钢设备检修有限公司 | Apparatus for cleaning hydraulic equipment |
| CN201217003Y (en) * | 2008-07-08 | 2009-04-08 | 泰州市金马机电设备有限公司 | Multifunctional bearing cleaning machine |
| CN201264028Y (en) * | 2008-08-07 | 2009-07-01 | 丁克芳 | Bearing cleaning machine |
| CN202087551U (en) * | 2011-05-19 | 2011-12-28 | 南车戚墅堰机车车辆工艺研究所有限公司 | Hydraulic cleaning device of gear box |
| CN102284444A (en) * | 2011-09-22 | 2011-12-21 | 无锡泰东机械有限公司 | Water spraying mechanism for cleaning machine |
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| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20120801 |