Adopt the clothes and the manufacturing approach thereof of the cut-parts of strengthening draftability
Technical field
The present invention relates to a kind of sportswear and manufacturing approach thereof, relate in particular to clothes and manufacturing approach thereof that the cut-parts of draftability are strengthened in a kind of employing that is applicable to badminton.
Background technology
In the face of the competitive sports with keen competition of current each item, its key of winning victory not only depends on the consummate technology of sportsmen, perfectly skill, good psychological quality, and the comfortableness of costume for competition also plays an increasingly important role in play.It is the emphasis of each sports Brand Research for athlete services better that the comfortableness that how to strengthen clothes makes it always, also is difficult point.Contrast same event costume for competition in recent years, we are not difficult to find, just conservatively strengthen its comfortableness from the aspect of the size that increases clothes.Yet more and more looser costume for competition has not only had a strong impact on the attractive in appearance of clothes but also has not helped much for the comfortableness that improves clothes, also the sportsman is caused certain interference in during the games motion in addition.
Summary of the invention
The technical problem that the present invention will solve provides a kind of clothes and manufacturing approach thereof that on the basis of existing sportswear, marks off stressed stretching position and use the cut-parts of strengthening draftability at the position that marks off.
For solving the problems of the technologies described above, the present invention adopts following technical scheme:
A kind of clothes that adopt the cut-parts of strengthening draftability comprise the cut-parts of the clothing body and the reinforcement draftability at the stressed stretching position that is positioned at clothes.The cut-parts of strengthening draftability are the cut-parts that obtain after being compounded with the TPU layer and applying die punching.Said die punching is handled the hole that obtains and is comprised in the hole of following shape one or more: " I " font hole of " I " font hole, traverse, U font hole.
Strengthen the clothes of the cut-parts of draftability for above-mentioned employing, the stressed stretching position of clothes comprises one or more in the following position: oxter, back, thigh, femoribus internus.
The clothes that the cut-parts of draftability are strengthened in above-mentioned employing are man's sport shirt, and the cut-parts of strengthening draftability are positioned at back of man's sport shirt, and a plurality of " I " font hole is vertical array from neckline to base.
Wherein, three rows are lined up in said a plurality of " I " font hole, and a middle ranking is the sheet center line in the back.
The clothes that the cut-parts of draftability are strengthened in above-mentioned employing are man's vest, and the cut-parts of strengthening draftability are positioned at the lateral plate of man's vest, and arrange to the base from the vest oxter in " I " font hole of a plurality of traverses.
Wherein, three row are lined up in " I " font hole of said a plurality of traverses, and middle column is positioned at the lateral plate center line.
The clothes that the cut-parts of draftability are strengthened in above-mentioned employing are woman's sport shirt; The cut-parts of strengthening draftability are positioned at the lateral plate and back sheet of woman's sport shirt; In lateral plate a plurality of " U " font hole from the oxter to the waist vertical array, in sheet a plurality of " U " font hole, back from the supreme buttocks vertical array of neckline.
Wherein, " U " font hole on the said lateral plate is arranged in the lateral plate center line, and " U " font hole on the sheet of said back is arranged in back sheet center line.
The clothes that the cut-parts of draftability are strengthened in above-mentioned employing are woman's one-piece dress; The cut-parts of strengthening draftability are positioned at the jag place and the back sheet on the one-piece bottom of woman base; Arrange along falling the edge of " V " font jag in a plurality of " I " font hole, " I " font hole of a plurality of traverses in the back sheet from neckline to waist vertical array.
Wherein, two circles are arranged in " I " font hole at said " V " font jag place along this jag edge, and " I " font hole of the traverse on the sheet of said back is positioned at back sheet center line.
A kind of manufacturing approach of clothes of cut-parts of above-mentioned employing reinforcement draftability; Comprise and make the cut-parts of strengthening draftability; And at the stressed stretching position of clothes with the cut-parts and the clothing body amalgamation of made reinforcement draftability, wherein, the process of making the cut-parts of strengthening draftability comprises:
Pass and size according to setting are carried out mould development and are made diel;
The TPU hot melt adhesive film is cut into needed shape and size through cutting machine;
On the preprepared fabric panel, with the compound TPU layer of hot press;
Utilize made diel the cut-parts that are compounded with the TPU layer to be applied die punching through ultrasonic wave melting welding.
For the manufacturing approach of above-mentioned clothes, the cut-parts of made reinforcement draftability and clothing body amalgamation can be adopted in the following mode any:
The hot pressing lap is fitted;
The hot repressing joint strip is fitted after the ultrasonic wave amalgamation;
Utilize three pins, five line flat seaming machines to sew up.
For the manufacturing approach of above-mentioned clothes, the lap width that said hot pressing lap is fitted is 10mm, and the joint strip width that the hot repressing joint strip is fitted after the said ultrasonic wave amalgamation is 10mm; The said stitching width that utilizes three pins, five line flat seaming machines to sew up is 8mm.
For the manufacturing approach of above-mentioned clothes, the pressure of said hot press is 3 ft lbf/inches
2, temperature is 140 ℃, the duration is 20 seconds~30 seconds.
Compared with prior art, the main advantage of technical scheme of the present invention is following:
1. when satisfying these privileged sites and lining being had than the high stretch requirement, guaranteed the comfortableness of sportsman's its clothes when makeing various professional poses, reach the effect of people's clothing unification.
2. on the basis of existing clothes, carrying out segmentation of structures makes clothes have better aesthetic property.
3. be compounded with TPU (hot melt adhesive film) layer and apply the cut-parts that obtain behind the die punching and have good draftability, satisfying the aesthetic property that these privileged sites have guaranteed clothes in to the requirement of clothes high stretch again.
4. in order to strengthen the integrated function of clothes, the present invention is incorporated into one with above three aspects, from the comfortableness of each different aspects lifting clothes, for sportsmen provide more professional, more comfortable sportswear product.
Description of drawings
Technical scheme for a better understanding of the present invention, subsequent descriptions is carried out with reference to following accompanying drawing.Element in the figure is not drawn by ratio, illustrates on the principle of the present invention and focus on.
Fig. 1 is the front view that man's forehand is killed and moved in the badminton;
Fig. 2 is the front view that the man is initiatively put the net action in the badminton;
Fig. 3 is the rearview that the man connects the lob action in the badminton;
Fig. 4 is the front view that woman's forehand is killed and moved in the badminton;
Fig. 5 is the front view that the woman is initiatively put the net action in the badminton;
Fig. 6 is the rearview that the woman connects the lob action in the badminton;
Fig. 7 a is the front view of the described man's sport shirt of first embodiment of the invention;
Fig. 7 b is the rearview of the man's sport shirt shown in Fig. 7 a;
Fig. 7 c is the cut-parts that obtain after the man's sport shirt back place shown in Fig. 7 a is compounded with the TPU layer and applies die punching present extended configuration when human motion a sketch map;
Fig. 8 a is the front view of the described man's vest of second embodiment of the invention;
Fig. 8 b is the side view of the man's vest shown in Fig. 8 a;
Fig. 8 c is the rearview of the man's vest shown in Fig. 8 a;
Fig. 9 a is the front view of the described woman's sport shirt of third embodiment of the invention;
Fig. 9 b is the side view of the woman's sport shirt shown in Fig. 9 a;
Fig. 9 c is the rearview of the woman's sport shirt shown in Fig. 9 a;
Figure 10 a is the one-piece front view of the described woman of fourth embodiment of the invention;
Figure 10 b is the one-piece rearview of the woman shown in Figure 10 a;
Figure 10 c is the cut-parts that obtain after the woman's one-piece dress back place shown in Figure 10 a is compounded with the TPU layer and applies die punching present extended configuration when human motion a sketch map;
Figure 10 d is the cut-parts that obtain after the woman's one-piece dress bottom jag place shown in Figure 10 a is compounded with the TPU layer and applies die punching present extended configuration when human motion a sketch map;
Three kinds of modes that Figure 11 a, Figure 11 b and Figure 11 c can adopt when the cut-parts of strengthening draftability and clothing body amalgamation are shown respectively;
Figure 12 is that the I font hole that obtains after being compounded with the TPU layer in the clothes of the present invention and applying die punching receives the tensile sketch map;
Figure 13 is that the I font hole of the traverse that obtains after being compounded with the TPU layer in the clothes of the present invention and applying die punching receives the tensile sketch map;
Figure 14 is that the U font hole that obtains after being compounded with the TPU layer in the clothes of the present invention and applying die punching receives the tensile sketch map.
The specific embodiment
Be arranged in which position of clothes for the cut-parts of strengthening draftability, the position that mainly stretches in the time of at first will be to human motion is analyzed.Owing to clothes of the present invention mainly are applicable to badminton, therefore kill, initiatively put net, connect to lob three mainly to move and carry out the 3 D human body morphological research to the forehand in the badminton.These three kinds of 3 D human body forms are carried out subregion, tell the main stressed stretch zones of human body under these three kinds of motion states, analyze its main stressed draw direction, study these zones human figure under these three kinds of different motion states and change ratio.At this, the human figure variation is than being meant that main stressed stretching spot size is killed with forehand, initiatively puts net, connect hundred parts of ratios of size that the main stressed stretching of lob position stretches under human body natural's standing state.The man kills when action doing forehand among Fig. 1, and the human figure at its 111 places, oxter changes than being 24.30%.The man is doing when initiatively putting the net action among Fig. 2, and the human figure at its 112 places, oxter changes than being 14.20%.The man connecing when action lob doing among Fig. 3, and the human figure at its 113 places, back changes than being 19.60%.The woman kills when action doing forehand among Fig. 4, and the human figure at its 121 places, oxter changes than being 16.40%.The woman is doing when initiatively putting the net action among Fig. 5, and the human figure at its 122 places, oxter changes than being 9.60%.The woman connecing when action lob doing among Fig. 6, and the human figure at its 123 places, back changes than being 15%, and the human figure variation at thigh 124 places is than being 110.60%.And whether comfortable these zones exactly be exactly at this three-type-person's volume morphing clothes key position of making decision, and also is that the draftability to cloth textile has the very position of high request.
Secondly, with regard to the structural design of clothes, according to three main action 3 D human body morphological Study of shuttlecock, in the process of motion the main stressed stretch zones of human body be respectively oxter, back, thigh, perhaps/and femoribus internus.It is to be noted that if clothes of the present invention are used for other sports events, then main stressed stretch zones possibly change, at this moment will reanalyse the main stressed stretch zones of human body in the motion process according to the action feature of the applied sports events of clothes.The present invention is based on these main stressed stretching positions clothes are carried out the structure division, except these main stressed stretching positions, clothing body still adopts original fabric, and the cut-parts of having strengthened draftability are adopted at these stressed stretching positions.Like this, when satisfying these privileged sites and lining being had, guaranteed the comfortableness of sportsman's its clothes when makeing various specialty action, reached the effect of people's clothing unification than the high stretch requirement.Simultaneously, thisly carry out segmentation of structures according to main stressed stretch zones in sportsman's specialty action and make clothes have better aesthetic property.
It is that to be compounded with TPU (hot melt adhesive film) layer and to apply the cut-parts that obtain behind the die punching be example that Fig. 7 a to Figure 10 d goes up the cut-parts of strengthening draftability with badminton clothes.First embodiment shown in Fig. 7 a, Fig. 7 b and Fig. 7 c, the oxter of man's sport shirt adopts single piece type 3D to cut apart the cut-parts design, and the zone of strengthening draftability is positioned at back of man's sport shirt, and arrange from the neckline to the base in the hole 201 of a plurality of approximate " I " fonts.Preferably, three rows are lined up in the hole 201 of a plurality of approximate " I " fonts, and a middle ranking is sheet center line distance both sides 50mm in the back, 9 holes of every row, the long 22mm in each hole, wide 2mm, thick 0.0254mm.Second embodiment shown in Fig. 8 a, Fig. 8 b and Fig. 8 c, the zone of strengthening draftability is positioned at cutting apart in the cut-parts of man's vest both sides, the hole 202 of " I " font of a plurality of approximate traverses from the vest oxter to the base vertical array.Preferably, three row are lined up in the hole 202 of " I " font of a plurality of approximate traverses, and middle column is positioned at lateral plate center line distance both sides 30mm, each 10 of 9 both sides row of middle column, the long 22mm in each hole, wide 2mm, thick 0.0254mm.The 3rd embodiment shown in Fig. 9 a, Fig. 9 b and Fig. 9 c; Woman's sport shirt both sides adopt approximate " y " font to cut apart cut-parts; The zone of strengthening draftability is positioned at the lateral plate and back sheet of woman's sport shirt; The hole 203 of a plurality of approximate " U " fonts at lateral plate from the oxter to the waist vertical array, sheet is from the supreme buttocks vertical array of neckline in the back.Preferably, the hole 203 of approximate " U " font on the lateral plate is arranged in the lateral plate center line, and totally 6, the hole 203 of approximate " U " font on the back sheet is arranged in back sheet center line, and totally 14, the long 37mm in each hole, wide 2mm, thick 0.0254mm on lateral plate and the back sheet.The 4th embodiment shown in Figure 10 a to Figure 10 d; One side on woman's one-piece dress bottom base has down " V " font jag; The zone of strengthening draftability is positioned at this bottom jag place and back sheet; Arrange along the jag edge in the holes 201 of a plurality of approximate " I " fonts, the hole 202 of " I " font of a plurality of approximate traverses in the back sheet from neckline to waist vertical array.Preferably, the high 60mm of " V " font jag, bottom width 40mm arrange the hole 201 that two circles are similar to " I " font along this jag edge; First lap is apart from jag periphery 15mm; Second circle is apart from first lap 15mm, and " I " font hole 202 of approximate traverse is positioned at back sheet center line, totally 18 on the back sheet; " I " font hole adjacent holes spacing of traverse is 25mm, the long 22mm in each hole, wide 2mm, thick 0.0254mm on jag and the back sheet.
Above some examples of just enumerating of each embodiment for technical scheme of the present invention clearly is described; Die punching is handled the shape in the hole that obtains except " I " font and " U " font of " I " font, traverse; Can also adopt other any shapes that can strengthen the lining draftability, perhaps therefrom select the hole of any several kinds of shapes or all shapes to combine.The cut-parts that after these main stressed stretch zones uses are compounded with the TPU layer and apply die punching, obtain; Strengthened the draftability of clothes greatly; When satisfying human body and make these violent professional poses, the clothes high stretch being required; Promoted the comfortableness of clothes greatly, made it serve the sportsman better.
The present invention adopts the manufacturing approach of the clothes of the cut-parts of strengthening draftability to comprise to make the cut-parts of strengthening draftability, and at the stressed stretching position of clothes with the cut-parts and the clothing body amalgamation of made reinforcement draftability.
Cut-parts that make to strengthen draftability are through compound TPU layer on clothing cutting plate and apply the technology of die punching; Concrete technology is following: step 1; Pass and size according to setting are carried out mould development and are made diel, and pass can be in the shape as follows one or more: " I " font 202 of " I " font 201, traverse, " U " font 203.Step 2 cuts into needed shape and size to the TPU hot melt adhesive film through radium-shine cutting machine, and at this, the thickness of TPU hot melt adhesive film is preferably 0.0254mm.Step 3 is on the preprepared fabric panel, with the compound TPU layer of hot press.The pressure of hot press is preferably 3 ft lbf/inches
2(psi), temperature is preferably 140 ℃, and the duration is preferably 20 seconds~and 30 seconds.Step 4, the diel that is utilized in the step 1 making applies die punching through ultrasonic wave melting welding to the cut-parts that are compounded with the TPU layer.
The cut-parts of the reinforcement draftability of processing as stated and clothing body amalgamation can be adopted in the following mode any:
Hot pressing lap shown in Figure 11 a is fitted, and the lap width is preferably 10mm;
The hot repressing joint strip is fitted after the ultrasonic wave amalgamation shown in Figure 11 b, and the joint strip width is preferably 10mm;
Three pins, the five line flat seaming machines that utilize shown in Figure 11 c are sewed up, and sew up width and are preferably 8mm.
In first embodiment shown in Fig. 7 a to Fig. 7 c; The zone of strengthening draftability is positioned at back of man's sport shirt; In the back hole 201 of a plurality of approximate " I " fonts of sheet from neckline to the base vertical array; In second embodiment shown in Fig. 8 a to Fig. 8 c, the zone of strengthening draftability is positioned at the lateral plate of male vest, the hole 202 of " I " font of a plurality of approximate traverses from the vest oxter to the base vertical array.Tensile property when these zones are received horizontal, vertical, oblique active force is tested; Fig. 7 c illustrates the extended configuration of the cut-parts that obtain man's sport shirt is compounded with the TPU layer and applies die punching when forces testing after; Figure 12 and Figure 13 illustrate the state that clothes of the present invention are compounded with " I " font hole of being opened in the cut-parts of TPU bullet layer 201 and traverse when receiving skew force " I " font hole 202 appears respectively; The cut-parts of the reinforcement draftability that test result has obtained after further having proved and being compounded with the TPU layer and applying die punching meet the kill human figure at action 111 places, oxter of man's forehand and change ratio; The human figure that the man is initiatively put net action 112 places, oxter changes ratio, and the human figure that the man meets lob action 113 places, back changes ratio.
In the 3rd embodiment shown in Fig. 9 a to Fig. 9 c; The zone of strengthening draftability is positioned at the lateral plate and back sheet of woman's sport shirt; In the hole 203 of a plurality of approximate " U " fonts of lateral plate from the oxter to the waist vertical array, the holes 203 of a plurality of approximate " U " fonts of sheet are from the supreme buttocks vertical array of neckline in the back.In the 4th embodiment shown in Figure 10 a to Figure 10 d; The zone of strengthening draftability is positioned at the jag place and the back sheet on the one-piece bottom of woman base; Arrange along falling the edge of " V " font jag in the holes 201 of a plurality of approximate " I " fonts, the hole 202 of " I " font of a plurality of approximate traverses in the back sheet from neckline to waist vertical array.Tensile property when these zones are received horizontal, vertical, oblique active force is tested; Figure 10 c and Figure 10 d illustrate the extended configuration that woman's one-piece dress TPU elastomeric material when forces testing adds the cut-parts that die punching obtains respectively; The state that Figure 13 and Figure 14 illustrate the traverse that clothes of the present invention are opened on the TPU elastomeric material respectively when receiving skew force " I " font hole 202 and " U " font hole 203 appear; The cut-parts of the reinforcement draftability that test result has obtained after further having proved and being compounded with the TPU layer and applying die punching meet the kill human figure at action 121 places, oxter of woman's forehand and change ratio; The human figure that the woman is initiatively put net action 122 places, oxter changes ratio, the human figure that the woman meets lob action 123 places, back change than and the human figure at thigh 124 places change ratio.