CN102613677A - Method for forming circle food - Google Patents
Method for forming circle food Download PDFInfo
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- CN102613677A CN102613677A CN2012101170814A CN201210117081A CN102613677A CN 102613677 A CN102613677 A CN 102613677A CN 2012101170814 A CN2012101170814 A CN 2012101170814A CN 201210117081 A CN201210117081 A CN 201210117081A CN 102613677 A CN102613677 A CN 102613677A
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- composite head
- cutting knife
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- many ways
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Abstract
The invention belongs to the technical field of food forming, and discloses a method for forming circle food. Materials enter a composite head body from an inner-layer material inlet and an outer-layer material inlet, and are conveyed to an inner-layer material outlet and an outer-layer material outlet through an inner-layer material passage and an outer-layer material passage respectively, then the materials on the inner and outer layers flow out of a composite head along the vertical direction simultaneously, and a cutter moves downward along with the flowing of the materials to be closed to cut the materials; the cutter has a shape which is matched with that of a multi-square rod; when the cutter is closed, all the sides of the cutter, which are contacted with the sides of the multi-square rod are tightly attached to each other; and after cutting, the cutter is opened and lifted, and begins to descend along with the descending of the materials, and the cutting process is repeated, so that the circle food is formed through cutting. The materials are formed quickly by the device, and a spray nozzle with a complex structure is eliminated, so that the inherent intermittent forming method of the conventional device for forming the circle food is changed, and production efficiency is improved.
Description
Technical field
The invention belongs to the food field shaping technique, is an Artenkreis based food forming method specifically.
Background technology
Existing circle type flexible food mainly contains following several kinds of molding modes: a, relies on the formed in mould mode of cast, and shortcoming is that production capacity is lower; The cast mould is exactly that the face circle is clamp-oned in the mould of an annular by hand, and then hand ejection, so cause production capacity low.
B, material annulus post at the uniform velocity flow down, and rely on steel wire to cut, and shortcoming is to make the circle based food of section circle shape, thereby and steel wire can cause to pull to material annulus post and make the shape irregularity.
Existing patent has carries out improved to circle based food device; Like number of patent application is CN201010283668.3; The applying date is on September 15th, 2010; Name is called the patent of invention of " equipment and the method that are used for food is formed circle cheese shape ", and its main technical schemes is: a kind of equipment and method that is used for food is formed circle cheese shape, said equipment and method can utilize simple structure that food is formed ring.Said equipment comprises the feeding unit of supply foodstuff (2); The exhaust unit (3) of the foodstuff through nozzle continuous blow-down supply; Foodstuff is divided into the forming unit (4) of ring; Carry the conveyer belt (5) of final circle pie food; Support unit (6) with support product.Feeding unit (2) arrives exhaust unit (3) with outer foodstuff (F) and interior foodstuff (G) under pressure.Exhaust unit (3) comprises inner molded component (32); Interior foodstuff (G) exports (34) by intermittent discharge around said inner molded component (32) from ring-type; And outer foodstuff by continuous blow-down so that interior foodstuff (G) is sandwiched, thereby the tubulose foodstuff is shaped.Forming unit (4) comprises a plurality of shutter parts (40) that are provided with around exhaust unit (3), and makes shutter part (40) being cut apart lopping pie piece by the tubulose foodstuff of continuous blow-down.
The operation principle of above-mentioned patent is that endothelium and crust are at the uniform velocity extruded, and middle core material stepping is extruded.The course of work is to let the endothelium crust extrude at the uniform velocity together that (core material spray this moment cap mouth is closed earlier; Crust spray cap mouth closes to minimum position) feel secure earlier and seal end opening; Core material is not extruded in this course; (core material spray this moment cap mouth is opened to begin to extrude core material then; Crust spray cap mouth is opened) simultaneously endothelium still at the uniform velocity extrude with crust, extrude when core material and stop core material a certain amount of the time and extrude (core material spray this moment cap mouth close crust spray the cap mouth close) to minimum position, crust and endothelium still at the uniform velocity extrude seal suitable for reading.
Above-mentioned patent document when the supply core material, adopted exhaust unit, and described exhaust unit has comprised a plurality of nozzles owing to contain core material in the food of producing; And link to each other with each nozzle and can drive the link gear that nozzle moves up and down; Though the nozzle arrangements of this complicacy has been realized the intermittence discharging of core material, because its complex structure, if be applied to commercial production on a large scale; Then can cause the decline of production efficiency and output; And nozzle arrangements is comparatively complicated, and there was a mechanical failure easily in application, and influence is produced.
Summary of the invention
In order to overcome the problems referred to above that existing circle cake exists, the special now Artenkreis based food forming method that proposes.
For realizing above-mentioned purpose, technical scheme of the present invention is following:
One Artenkreis based food forming method is characterized in that: material enters in the composite head body from nexine material inlet and outer material inlet, and material is transferred to nexine material outlet and outer material outlet place through nexine material channel and outer material channel respectively; This moment, nexine and outer field material vertically flowed out composite head simultaneously downwards, and the cutting knife of this moment carries out closed amputation then then along with the mobile of material moves downward; Cutting knife is complementary with excellent in many ways shape; Fit tightly with excellent contacted each limit in many ways when cutting knife is closed, cut off accomplish after, cutting knife opens; Cutter location rises then; Decline along with material restarts to descend again, repeats above-mentioned cutting-off process, thereby has realized the cut-out moulding of circle based food.
Core material is the material inlet input from the middle level, and is delivered to the middle level material outlet through the middle level material channel, and the material that flow out composite head this moment is followed successively by outer material, middle level material, nexine material; The material of nexine fits in many ways that rod flows down, and the cutting knife of this moment carries out closed amputation then then along with the mobile of material moves downward; Cutting knife is complementary with the shape of rod in many ways, fits tightly with excellent contacted each limit in many ways when cutting knife is closed, cut off accomplish after; Cutting knife opens, and cutter location rises then, and the decline along with material restarts to descend again; Repeat above-mentioned cutting-off process, thereby realized the cut-out moulding of circle based food.
The employed device of said circle based food forming method comprises composite head and cutter sweep; Cutter sweep is arranged on the composite head below; Said composite head comprises nexine material inlet and the outer material inlet that is arranged on the body, and the nexine material inlet is through being communicated with at the nexine material outlet of the intrinsic nexine material channel of composite head with composite head body bottom; Outer material inlet is through being communicated with at the outer material outlet of the intrinsic outer material channel of composite head with composite head body bottom; Nexine material outlet and outer material outlet are annular setting, and said nexine material outlet is positioned at the inboard of outer material outlet; Be provided with rod in many ways in the said composite head body, rod passes from the below of composite head body in many ways; Said excellent in many ways cross section is a regular polygon.
Also be provided with the middle level material inlet on the said composite head body; The middle level material inlet is communicated with the middle level material outlet that is positioned at composite head body bottom through the intrinsic middle level of composite head material channel; Described middle level material outlet is an annular setting, and it is between nexine material outlet and outer material outlet.
When described each cutting knife is in closure state, fit with rod in many ways, the hollow part shape the when shape of rod and cutting knife joint place and each cutting knife are closed in many ways between cutting knife is identical.
Said cutter sweep comprises cutter assembly, drive unit and transmission device, and said cutter assembly comprises at least three cutting knifes that are circular layout and can do the horizontal plane opening and closing movement.
The invention has the advantages that:
1, compared with prior art; Material can carry out moulding fast through device; And omitted the comparatively complicated nozzle of structure; Thereby changed the intrinsic intermittent forming method of existing circle based food shaped device, and then the large-scale production that can realize enclosing based food, production efficiency improved.
2, after material flowed down from outlet, cutter sweep adopted the closed simultaneously mode of a plurality of cutting knifes to realize the cutting to material, made and can not cause pulling to the material cylinder ring, thereby make the shape after the cutting of circle based food can keep regular.
3, the setting of rod in many ways can realize when cutting knife cuts material, playing the effect of support again to the moulding of hollow space in the middle of the circle based food, makes cutting knife easier when the cutting material, and is difficult for enclosing the based food shape deterioration.
4, the hollow form shape that forms after the partial shape of rod and cutting knife contact and a plurality of cutting knife closure in many ways is identical, matees fully, so when the cutting knife closure, at cutting knife and can not have the space between the rod in many ways, help the cut-out of material.If have the gap between rod and the cutting knife in many ways, to cut off in the process of material at cutting knife so, the not scissile phenomenon of material then can appear.When processing is when being surrounded by the circle based food of core material; If cutting knife and have the gap in many ways between the rod; Then in the process of cutting knife cut-out material the phenomenon that core material is revealed can appear, so excellent in many ways shape of cross section and cut part coupling are the prerequisites that this patent can omit jet element.
5, with respect to Kobird Co., Ltd.'s patent, this patent production capacity is higher, makes simplyr, and expense is lower.
Description of drawings
Fig. 1 is a cutaway view of the present invention.
Fig. 2 is a shaped device side view of the present invention.
Fig. 3 is the cutter structure vertical view.
Excellent in many ways 11 cutter assemblies of 1 composite head 2 cutter sweeps, 3 composite head body 4 nexine material inlets, 5 outer material inlet 6 nexine material channel 7 nexine material outlets, 8 outer material channel 9 outer material outlets 10 12 cutting knifes 13 middle level material inlets 14 middle level material channels 15 middle level material outlets in the accompanying drawing.
The specific embodiment
Embodiment 1
Circle based food shaped device comprises composite head and cutter sweep; Cutter sweep is arranged on the composite head below; Composite head comprises nexine material inlet and the outer material inlet that is arranged on the body, and the nexine material inlet is through being communicated with at the nexine material outlet of the intrinsic nexine material channel of composite head with composite head body bottom; Outer material inlet is through being communicated with at the outer material outlet of the intrinsic outer material channel of composite head with composite head body bottom.
Nexine material outlet and outer material outlet are annular setting, and said nexine material outlet is positioned at the inboard of outer material outlet.Be provided with rod in many ways in the composite head body, rod passes from the below of composite head body in many ways; Said excellent in many ways cross section is a regular polygon.Cutter sweep comprises cutter assembly, drive unit and transmission device, and said cutter assembly comprises at least three cutting knifes that are circular layout and can do the horizontal plane opening and closing movement; When each cutting knife is in closure state, fit with rod in many ways, the hollow part shape the when shape of rod and cutting knife joint place and each cutting knife are closed in many ways between cutting knife is identical.
The forming method of this patent is: material enters in the composite head body from nexine material inlet and outer material inlet, and material is transferred to nexine material outlet and outer material outlet place through nexine material channel and outer material channel respectively, and this moment, nexine and outer field material vertically flowed out composite head simultaneously downwards; The cutting knife of this moment is then along with the mobile of material moves downward; Cut off then, cutting knife is complementary with excellent in many ways shape during the cutting knife closed amputation, and cutting knife fits tightly with each excellent in many ways limit; After cutting off completion; Cutting knife opens, and cutter location rises then, and the decline along with material restarts to descend again; Repeat above-mentioned cutting-off process, thereby realized the cut-out moulding of circle based food.
Circle based food shaped device comprises composite head and cutter sweep; Cutter sweep is arranged on the composite head below; Composite head comprises nexine material inlet and the outer material inlet that is arranged on the body, and the nexine material inlet is through being communicated with at the nexine material outlet of the intrinsic nexine material channel of composite head with composite head body bottom; Outer material inlet is through being communicated with at the outer material outlet of the intrinsic outer material channel of composite head with composite head body bottom; Nexine material outlet and outer material outlet are annular setting, and said nexine material outlet is positioned at the inboard of outer material outlet; Also be provided with the middle level material inlet on the said composite head body; The middle level material inlet is communicated with the middle level material outlet that is positioned at composite head body bottom through the intrinsic middle level of composite head material channel; Described middle level material outlet is an annular setting, and it is between nexine material outlet and outer material outlet.
Be provided with rod in many ways in the composite head body, rod passes from the below of composite head body in many ways; Said excellent in many ways cross section is a regular polygon.Cutter sweep comprises cutter assembly, drive unit and transmission device, and said cutter assembly comprises at least three cutting knifes that are circular layout and can do the horizontal plane opening and closing movement; When each cutting knife is in closure state, fit with rod in many ways, the hollow part shape the when shape of rod and cutting knife joint place and each cutting knife are closed in many ways between cutting knife is identical.
The forming method of this patent is: material enters in the composite head body from nexine material inlet and outer material inlet, and material is transferred to nexine material outlet and outer material outlet place through nexine material channel and outer material channel respectively, with core material material inlet input from the middle level; And be delivered to the middle level material outlet through the middle level material channel, the material that flow out composite head this moment is followed successively by outer material, middle level material, nexine material, and the composite head body is flowed out in the material applying of nexine rod in many ways; The cutting knife of this moment is then along with the mobile of material moves downward; Cut off then, cutting knife is complementary with excellent in many ways shape during the cutting knife closed amputation, and cutting knife fits tightly with each excellent in many ways limit; After cutting off completion; Cutting knife opens, and cutter location rises then, and the decline along with material restarts to descend again; Repeat above-mentioned cutting-off process, thereby realized the cut-out moulding of circle based food.
It all is regular polygon or to expose a composite head external part be regular polygon that the described rod in many ways of this patent can be set to integral body.
The concrete quantity of said cutting knife can be set to 3,4,5,6,7,8 ... At the most; Cutting knife can be present patent parallel cutting knife of disclosed moon cake machine or pendulum-type cutting knife; The circle based food that cutting knife quantity cuts out more is then more approaching circular, and the cutting knife section can be that circular arc also can be faced directly.Above-mentioned drive unit and transmission device are the direct application of prior art.
Claims (6)
1. an Artenkreis based food forming method; It is characterized in that: material enters in the composite head body from nexine material inlet (4) and outer material inlet (5), and material is transferred to nexine material outlet (7) through nexine material channel (6) and outer material channel (8) respectively and outer material outlet (9) is located, and this moment, nexine and outer field material vertically flowed out composite head (1) simultaneously downwards; The cutting knife (12) of this moment is then along with the mobile of material moves downward; Carry out closed amputation then, cutting knife (12) is complementary with the shape of rod (10) in many ways, fits tightly with rod (10) contacted each limit in many ways when cutting knife (12) is closed; After cutting off completion; Cutting knife (12) opens, and rises on cutting knife (12) position then, and the decline along with material restarts to descend again; Repeat above-mentioned cutting-off process, thereby realized the cut-out moulding of circle based food.
2. circle based food forming method according to claim 1 is characterized in that: core material is material inlet (13) input from the middle level, and is delivered to middle level material outlet (15) through middle level material channel (14); The material that flow out composite head (1) this moment is followed successively by outer material, middle level material, nexine material, and the material applying of nexine rod (10) in many ways flows down, and the cutting knife (12) of this moment is then along with the mobile of material moves downward; Carry out closed amputation then, cutting knife (12) is complementary with the shape of rod (10) in many ways, fits tightly with rod (10) contacted each limit in many ways when cutting knife (12) is closed; After cutting off completion; Cutting knife (12) opens, and rises on cutting knife (12) position then, and the decline along with material restarts to descend again; Repeat above-mentioned cutting-off process, thereby realized the cut-out moulding of circle based food.
3. circle based food forming method according to claim 1; It is characterized in that: the employed device of said circle based food forming method comprises composite head (1) and cutter sweep (2); Cutter sweep (2) is arranged on composite head (1) below; Said composite head (1) comprises nexine material inlet (4) and the outer material inlet (5) that is arranged on the composite head body (3), and nexine material inlet (4) is communicated with through the nexine material outlet (7) of the nexine material channel (6) in composite head body (3) with composite head body (3) bottom; Outer material inlet (5) is communicated with through the outer material outlet (9) of the outer material channel (8) in composite head body (3) with composite head body (3) bottom; Nexine material outlet (7) is annular setting with outer material outlet (9), and said nexine material outlet (7) is positioned at the inboard of outer material outlet (9); Be provided with rod (10) in many ways in the said composite head body (3), rod (10) passes from the below of composite head body (3) in many ways; Said (10) cross section of rod in many ways is a regular polygon.
4. circle based food forming method according to claim 3; It is characterized in that: also be provided with middle level material inlet (13) on the said composite head body (3); Middle level material inlet (13) is communicated with the middle level material outlet (15) that is positioned at composite head body (3) bottom through the middle level material channel (14) in the composite head body (3); Described middle level material outlet (15) is an annular setting, and it is positioned between nexine material outlet (7) and the outer material outlet (9).
5. circle based food shaped device according to claim 4; It is characterized in that: described each cutting knife (12) is when being in closure state; With rod (10) applying in many ways, the hollow the when shape of rod (10) and cutting knife (12) joint place and each cutting knife (12) are closed in many ways between cutting knife (12) is form fit partly.
6. circle based food shaped device according to claim 5; It is characterized in that: said cutter sweep (2) comprises cutter assembly (11), drive unit and transmission device, and said cutter assembly (11) comprises at least three cutting knifes that are circular layout and can do the horizontal plane opening and closing movement (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210117081.4A CN102613677B (en) | 2012-04-20 | 2012-04-20 | Method for forming circle food |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210117081.4A CN102613677B (en) | 2012-04-20 | 2012-04-20 | Method for forming circle food |
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| Publication Number | Publication Date |
|---|---|
| CN102613677A true CN102613677A (en) | 2012-08-01 |
| CN102613677B CN102613677B (en) | 2015-04-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210117081.4A Active CN102613677B (en) | 2012-04-20 | 2012-04-20 | Method for forming circle food |
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Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1040909A (en) * | 1988-09-03 | 1990-04-04 | 雷恩自动机株式会社 | The equipment of moulding and arraying spheroidal bodies of food materials |
| GB2302303A (en) * | 1995-06-21 | 1997-01-15 | Malcolm Thomas Craig | Cutting-embossing tool for shaping mouldable materials |
| CN1140020A (en) * | 1995-04-10 | 1997-01-15 | 雷恩自动机株式会社 | Apparatus for cutting enveloped body |
| CN1181188A (en) * | 1996-09-25 | 1998-05-13 | 雷恩自动机株式会社 | Apparatus for cutting and shaping spherical body |
| CN1237350A (en) * | 1998-04-01 | 1999-12-08 | 雷恩自动机株式会社 | Apparatus for cutting and shaping food products |
| JP2008161148A (en) * | 2006-12-28 | 2008-07-17 | Kobird Co Ltd | Forming apparatus for squeeze-formed food and forming method |
| CN101340817A (en) * | 2005-12-21 | 2009-01-07 | 雷恩自动机株式会社 | Shape-forming shutter device and shutter piece |
| JP2009055849A (en) * | 2007-08-31 | 2009-03-19 | Rheon Autom Mach Co Ltd | Method and apparatus for cutting polygonal food |
| CN102018270A (en) * | 2009-09-16 | 2011-04-20 | 高拔公司 | Apparatus for and method of forming food into doughnut shape |
-
2012
- 2012-04-20 CN CN201210117081.4A patent/CN102613677B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1040909A (en) * | 1988-09-03 | 1990-04-04 | 雷恩自动机株式会社 | The equipment of moulding and arraying spheroidal bodies of food materials |
| CN1140020A (en) * | 1995-04-10 | 1997-01-15 | 雷恩自动机株式会社 | Apparatus for cutting enveloped body |
| GB2302303A (en) * | 1995-06-21 | 1997-01-15 | Malcolm Thomas Craig | Cutting-embossing tool for shaping mouldable materials |
| CN1181188A (en) * | 1996-09-25 | 1998-05-13 | 雷恩自动机株式会社 | Apparatus for cutting and shaping spherical body |
| CN1237350A (en) * | 1998-04-01 | 1999-12-08 | 雷恩自动机株式会社 | Apparatus for cutting and shaping food products |
| CN101340817A (en) * | 2005-12-21 | 2009-01-07 | 雷恩自动机株式会社 | Shape-forming shutter device and shutter piece |
| JP2008161148A (en) * | 2006-12-28 | 2008-07-17 | Kobird Co Ltd | Forming apparatus for squeeze-formed food and forming method |
| JP2009055849A (en) * | 2007-08-31 | 2009-03-19 | Rheon Autom Mach Co Ltd | Method and apparatus for cutting polygonal food |
| CN102018270A (en) * | 2009-09-16 | 2011-04-20 | 高拔公司 | Apparatus for and method of forming food into doughnut shape |
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| CN102613677B (en) | 2015-04-08 |
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