CN102605182A - Method for Production 70# ferrotitanium with high titanium by perrin process - Google Patents

Method for Production 70# ferrotitanium with high titanium by perrin process Download PDF

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CN102605182A
CN102605182A CN2011104427163A CN201110442716A CN102605182A CN 102605182 A CN102605182 A CN 102605182A CN 2011104427163 A CN2011104427163 A CN 2011104427163A CN 201110442716 A CN201110442716 A CN 201110442716A CN 102605182 A CN102605182 A CN 102605182A
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reaction
furnace
reaktionsofen
powder
perrin
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CN102605182B (en
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梅泽锋
朱翔鹰
夏宏梁
林一飞
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JIANGNAN IRON ALLOY CO Ltd JIANGSU
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JIANGNAN IRON ALLOY CO Ltd JIANGSU
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Abstract

The invention discloses a method for producing 70# ferrotitanium with high titanium by a perrin process. The method comprises the following steps that: rutile, titaniferous iron concentrate, reducing agents, sodium chlorate and lime are uniformly mixed according to a certain proportion, the mixture is placed into a purpose-made sealed high-temperature-resistant and high-pressure-resistant reaction furnace, a proper number of magnesium chips are paved on the top of the mixture, the magnesium chips are ignited by adopting electric ignition outside the furnace for starting smelting reaction, and the sufficient proceeding of the reaction is promoted through the reaction furnace swinging in the smelting reaction process. After the cooling and the pressure relief, the furnace is opened, reactants are taken out, slag and alloy separation is carried out, refining is carried out, and the 70# ferrotitanium with high titanium is obtained. The production method of the 70# ferrotitanium with high titanium disclosed by the invention has the advantages that the process is simple, the equipment investment is low, the production cost is low, the product quality standard is high, the oxygen content is lower than 2 percent, the method conforms to the steel making process requirements, and higher economic benefits and social benefits are realized.

Description

The working method of the high ferrotianium of a kind of perrin process 70#
Technical field
The present invention relates to a kind of smelting process of metal, especially a kind of working method that adopts the high ferrotianium of 70# of high pressure resistant high temperature resistant reaction stove.
Background technology
As everyone knows, the high ferrotitanium alloy of titaniferous 65% ~ 75% is the important source material that the steel-making industry is used for smelting all kinds of special steels and steel alloy owing to have suitable proportion and lower fusing point always.Therefore the production of high ferrotianium also is the hot subject of The ferroalloy industry research always.
The method of at present, producing high ferrotianium mainly contains two kinds: remelting process and perrin process (being metallothermics).Remelting process is to be raw material with useless titanium material, in the electric furnace under open type or the vacuum state, adds the iron remelting, is cast into high ferrotianium ingot after the slagging-off.The advantage of this method is that Composition Control is accurate, and technology is simple, and titanium recovery rate is high, and the product oxygen level is low.For example: one Chinese patent application number: 96117080.8, this Invention Announce a kind of open type electric furnace remelting method of producing high ferrotianium.The shortcoming of remelting process is that a large amount of purchases of useless titanium material are had any problem, and the production cost of useless titanium is very big with the fluctuation of pure titanium price, and then cost is too high to adopt pure Titanium Sponge 40-60 mesh, is difficult to meet the need of market.Perrin process employing rutile is a main raw material, and aluminium powder adds VAL-DROP (or Potcrate) as heat-generating agent as main reductive agent, adds lime and/or fluorite as production high ferrotitanium alloys such as slag formers.It is wide that this method has raw material sources, low price, and production cost is little with pure titanium price volalility, can produce in enormous quantities.Although the high ferrotianium titanium content that traditional perrin process is produced has reached more than 70%, oxygen level is very high, and generally about 8 ~ 12%, this high ferrotianium is tested through steelworks, can't from molten steel, receive titanium elements.Domesticly also study reducing high ferrotianium oxygen level; For example: Chinese patent numbers 201010514572.3 has been announced and a kind ofly on the basis of traditional perrin process, has been adopted the calcium-magnesium alloy reductive agent to carry out for two steps to strengthen reductive technology, obtained oxygen level at the high ferrotianium below 1%.But this method need be carried out the smelting of two steps, and high-temperature fusant is poured the careful safety features of manipulation require of the crucible that fills calcium-magnesium alloy, technology relative complex into.
Summary of the invention
To the deficiency among the high ferrotianium preparation technology of present traditional perrin process, the invention provides a kind of HTHP and rock the method that metallothermy under the condition prepares high ferrotianium, solve the outer legal system of present traditional burner and be equipped with the problem that there is too high oxygen level in high ferrotianium.
Technical scheme of the present invention is achieved in that
A kind of perrin process is produced the method for the high ferrotianium of 70#, comprises starting material preparatory process, smelting procedure and separates finishing procedure.
(1) said starting material preparatory process: select required starting material to carry out technological preparation, comprise the oven dry of rutile, concentrated ilmenite, reductive agent, VAL-DROP, slag former, bake out temperature is 120 ℃ ~ 250 ℃, and the furnace charge of oven dry is uniform mixing in proportion;
(2) said smelting procedure: mixed furnace charge pack into one can the high-temperature-resistant high-pressure-resistant Reaktionsofen of control pressure in; Spread an amount of magnesium powder at the compound top, the sealing bell is fixed in airtight Reaktionsofen on the rocking equipment that can produce vertical plane then; The mode of the electricity consumption sparking magnesium powder that ignites outside stove; Start and smelt reaction, start rocking equipment in the reaction process, and control furnace pressure between 1MPa ~ 20MPa through the purging valve on the Reaktionsofen; Stop after reaction in furnace finishes shaking and exhaust is put and is depressed into normal pressure, and be cooled to room temperature;
(3) said separation finishing procedure: open Reaktionsofen and take out the slag gold bullion that said smelting procedure produces, it is broken apart to carry out the slag gold, and separating obtained metal block carries out broken finishing can obtain the high ferrotianium of 70#.
Further preferred: the size range of said rutile and concentrated ilmenite is 80 order to 200 orders, and the size range of slag former is 20 order to 40 orders.
Further preferred: said reductive agent is one or more the combination in aluminium powder, aluminium calcium powder and the magnesium powder, and the granularity of reductive agent powder is greater than 20 orders.
Further preferred: the mixing of said rutile, concentrated ilmenite, reductive agent, VAL-DROP, slag former is respectively by mass ratio: 70 ~ 85:10 ~ 25:40 ~ 60:10 ~ 20:3 ~ 6.
Further preferred: said slag former is one or both the combination in lime and the fluorite.
The method that a kind of perrin process of the present invention is produced the high ferrotianium of 70#: the closed environment of the controllable high-voltage confined reaction stove of the band rocking equipment of employing makes the lost significantly reduction of the heat of reduction reaction, can reduce the amount of allocating into of heat-generating agent VAL-DROP and reductive agent, saves cost; Airtight environment still is enclosed in the system material that splashes in the reaction process, and high ferrotianium yield is improved; Rocking that rocking equipment produces makes sufficient reacting carry out, and the slag gold separates fully, and high ferrotianium yield improves, and oxygen level descends; The combination of aluminium powder, aluminium calcium powder and magnesium powder makes that aluminium content reduces in the reaction product, and oxygen level reduces; Compare with traditional perrin process, reaction process does not have dust to produce, and has saved dust removal installation; Because the high temperature hold-time in when reaction is long, sedimentation is abundant, and the golden separator well of slag has been created good condition for next step operation, has reduced cost; In order to prevent the pressure rising overpressure scope of design in the airtight reaction under high pressure stove, the automatic pressure relief valve on the Reaktionsofen plays the effect of SV through venting adjustment internal pressure.
The invention has the beneficial effects as follows: the chemical ingredients of the high ferrotitanium alloy through the inventive method preparation is: 65%≤Ti
Figure 2011104427163100002DEST_PATH_IMAGE001
75%; O
Figure 756318DEST_PATH_IMAGE001
2%; Al 4%; Si
Figure 799546DEST_PATH_IMAGE001
1%; C
Figure 760811DEST_PATH_IMAGE001
0.5%; P≤0.03%; S≤0.03%, surplus are iron.Working method technology of the present invention is simple, and facility investment is few, and production cost is low, and target level of product quality is high, and oxygen level is lower than 2%, meets the process for making requirement, has high economic benefit and social benefit.
Embodiment
Explain further details below in conjunction with the preferred embodiment of the present invention:
A kind of perrin process is produced the method for the high ferrotianium of 70#; Comprise said starting material preparation: select required starting material to carry out technological preparation; Comprise the oven dry of rutile, concentrated ilmenite, reductive agent, VAL-DROP, slag former, bake out temperature is 120 ℃ ~ 250 ℃, and the furnace charge of oven dry is uniform mixing in proportion;
Smelting procedure: mixed furnace charge pack into one can the high-temperature-resistant high-pressure-resistant Reaktionsofen of control pressure in; Spread an amount of magnesium powder at the compound top, the sealing bell is fixed in airtight Reaktionsofen on the rocking equipment that can produce vertical plane then; The mode of the electricity consumption sparking magnesium powder that ignites outside stove; Start and smelt reaction, start rocking equipment in the reaction process, and control furnace pressure between 1MPa ~ 20MPa through purging valve; Stop after reaction in furnace finishes shaking and exhaust is put and is depressed into normal pressure, and be cooled to room temperature;
Separate finishing procedure: open Reaktionsofen and take out the slag gold bullion that said smelting procedure produces, it is broken apart to carry out the slag gold, and separating obtained metal block carries out broken finishing can obtain the high ferrotianium of 70#.
Wherein the mixing of rutile, concentrated ilmenite, reductive agent, VAL-DROP, slag former is respectively by mass ratio: 70 ~ 85:10 ~ 25:40 ~ 60:10 ~ 20:3 ~ 6.
Wherein reductive agent is selected from one or more the combination in aluminium powder, aluminium calcium powder and the magnesium powder, and the granularity of reductive agent powder is less than 1mm.Slag former is one or both the combination in lime and the fluorite.
Wherein the size range of rutile and concentrated ilmenite is 80 order to 200 orders, and the size range of slag former is 20 order to 40 orders, and the granularity of reductive agent powder is greater than 20 orders.
The chemical ingredients of the high ferrotitanium alloy through the inventive method preparation is: 65%≤Ti
Figure 614367DEST_PATH_IMAGE001
75%; O
Figure 693181DEST_PATH_IMAGE001
2%; Al
Figure 817257DEST_PATH_IMAGE001
4%; Si
Figure 713538DEST_PATH_IMAGE001
1%; C
Figure 664177DEST_PATH_IMAGE001
0.5%; P≤0.03%; S≤0.03%, surplus are iron.
Embodiment 1
With rutile 72.3kg, ilmenite concentrate 22.7kg, aluminium powder 36kg, aluminium calcium powder 12kg, VAL-DROP 15.5kg, quicklime 1.8kg, Calcium Fluoride (Fluorspan) 3.5kg be 200 ℃ of oven dry respectively, adds mixer then together with 20 rev/mins speed batch mixing 30 minutes.Mixed furnace charge adds Reaktionsofen while hot, the small amount of magnesium powder in the shop, top, and banking.Be fixed in Reaktionsofen on the rocking equipment then.Through furnace charge in the long-range electric ignition device point burner, the beginning melting.Lighting a fire, the startup rocking equipment begins to wave after 3 minutes.Wobble frequency is 20 times/minute, moves to stop after 30 minutes.In fusion process, be not higher than 5MPa through venting control Reaktionsofen internal pressure.Light a fire after 1 hour, put and be depressed into normal pressure.Cool off after 24 hours, take out furnace charge.Carrying out the slag gold separates.The ferro-titanium composition that obtains by weight, Ti:71.2%, O:1.2%, Al:3%, Si:0.8%, C:0.2%, P:0.02%, S:0.01%.
Embodiment 2
With rutile 70kg, ilmenite concentrate 30kg, aluminium powder 33kg, aluminium calcium powder 15kg, VAL-DROP 14kg, quicklime 2kg, Calcium Fluoride (Fluorspan) 3kg be 200 ℃ of oven dry respectively, adds mixer then together with 20 rev/mins speed batch mixing 30 minutes.Mixed furnace charge adds Reaktionsofen while hot, the small amount of magnesium powder in the shop, top, and banking.Be fixed in Reaktionsofen on the rocking equipment then.Through furnace charge in the long-range electric ignition device point burner, the beginning melting.Lighting a fire, the startup rocking equipment begins to wave after 3 minutes.Wobble frequency is 20 times/minute, moves to stop after 30 minutes.In fusion process, be not higher than 5MPa through venting control Reaktionsofen internal pressure.Light a fire after 1 hour, put and be depressed into normal pressure.Cool off after 24 hours, take out furnace charge.Carrying out the slag gold separates.The ferro-titanium composition that obtains by weight, Ti:68.5%, O:0.8 %, Al:2.3%, Si:0.7%, C:0.15%, P:0.03%, S:0.02%.
The closed environment of the controllable high-voltage confined reaction stove of the band rocking equipment that embodiment 1,2 adopts makes the lost significantly reduction of the heat of reduction reaction, can reduce the amount of allocating into of heat-generating agent VAL-DROP and reductive agent, saves cost; Airtight environment still is enclosed in the system material that splashes in the reaction process, and high ferrotianium yield is improved; Rocking that rocking equipment produces makes sufficient reacting carry out, and the slag gold separates fully, and high ferrotianium yield improves, and oxygen level descends; The combination of aluminium powder, aluminium calcium powder and magnesium powder makes that aluminium content reduces in the reaction product, and oxygen level reduces; Compare with traditional perrin process, reaction process does not have dust to produce, and has saved dust removal installation; Because the high temperature hold-time in when reaction is long, sedimentation is abundant, and the golden separator well of slag has been created good condition for next step operation, has reduced cost; In order to prevent the pressure rising overpressure scope of design in the airtight reaction under high pressure stove, the automatic pressure relief valve on the Reaktionsofen plays the effect of SV through venting adjustment internal pressure.
Beneficial effect of the present invention is: working method technology is simple, and facility investment is few, and production cost is low, and target level of product quality is high, and oxygen level is lower than 2%, meets the process for making requirement, has high economic benefit and social benefit.The chemical ingredients of the high ferrotitanium alloy through the inventive method preparation is: 65%≤Ti
Figure 172781DEST_PATH_IMAGE001
75%; O
Figure 649898DEST_PATH_IMAGE001
2%; Al
Figure 218545DEST_PATH_IMAGE001
4%; Si
Figure 781113DEST_PATH_IMAGE001
1%; C 0.5%; P≤0.03%; S≤0.03%, surplus are iron.Titanium content is high in the high ferrotianium that the present invention produces, and the product oxygen level is low, meets the process for making requirement, help receiving titanium elements, thereby increase the recovery of titanium, increase economic efficiency.

Claims (5)

1. the method that perrin process is produced the high ferrotianium of 70# comprises starting material preparatory process, smelting procedure and separates finishing procedure, it is characterized in that:
(1) said starting material preparatory process: select required starting material to carry out technological preparation, comprise the oven dry of rutile, concentrated ilmenite, reductive agent, VAL-DROP, slag former, bake out temperature is 120 ℃ ~ 250 ℃, and the furnace charge of oven dry is uniform mixing in proportion;
(2) said smelting procedure: mixed furnace charge pack into one can the high-temperature-resistant high-pressure-resistant Reaktionsofen of control pressure in; Spread an amount of magnesium powder at the compound top, the sealing bell is fixed in airtight Reaktionsofen on the rocking equipment that can produce vertical plane then; The mode of the electricity consumption sparking magnesium powder that ignites outside stove; Start and smelt reaction, start rocking equipment in the reaction process, and control furnace pressure between 1MPa ~ 20MPa through the purging valve on the Reaktionsofen; Stop after reaction in furnace finishes shaking and exhaust is put and is depressed into normal pressure, and be cooled to room temperature;
(3) said separation finishing procedure: open Reaktionsofen and take out the slag gold bullion that said smelting procedure produces, it is broken apart to carry out the slag gold, and separating obtained metal block carries out broken finishing can obtain the high ferrotianium of 70#.
2. the method for producing the high ferrotianium of 70# according to the said perrin process of claim 1, it is characterized in that: the size range of said rutile and concentrated ilmenite is 80 order to 200 orders, the size range of slag former is 20 order to 40 orders.
3. produce the method for the high ferrotianium of 70# according to the said perrin process of claim 1, it is characterized in that: said reductive agent is one or more the combination in aluminium powder, aluminium calcium powder and the magnesium powder, and the granularity of reductive agent powder is greater than 20 orders.
4. the method for producing the high ferrotianium of 70# according to the said perrin process of claim 1, it is characterized in that: the mixing of said rutile, concentrated ilmenite, reductive agent, VAL-DROP, slag former is respectively by mass ratio: 70 ~ 85:10 ~ 25:40 ~ 60:10 ~ 20:3 ~ 6.
5. produce the method for the high ferrotianium of 70# according to the said perrin process of claim 1, it is characterized in that: said slag former is one or both the combination in lime and the fluorite.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106756050A (en) * 2016-12-26 2017-05-31 北京国电龙源环保工程有限公司 The method that conbustion synthesis reclaim waste denitration catalyst
CN107058802A (en) * 2017-04-06 2017-08-18 江苏江南铁合金有限公司 A kind of preparation method of the ferrotianium of low aluminum nitrogen 70
CN114959325A (en) * 2022-06-08 2022-08-30 攀钢集团钒钛资源股份有限公司 Preparation method of vanadium-aluminum alloy

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1827810A (en) * 2006-04-04 2006-09-06 海南海峨万州实业公司 Method for producing high-titanium ferroalloy 70 outside the furnace
CN101648728A (en) * 2008-08-15 2010-02-17 攀枝花新钢钒股份有限公司 Method for recovering vanadium pentoxide from molten iron containing vanadium

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1827810A (en) * 2006-04-04 2006-09-06 海南海峨万州实业公司 Method for producing high-titanium ferroalloy 70 outside the furnace
CN101648728A (en) * 2008-08-15 2010-02-17 攀枝花新钢钒股份有限公司 Method for recovering vanadium pentoxide from molten iron containing vanadium

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106756050A (en) * 2016-12-26 2017-05-31 北京国电龙源环保工程有限公司 The method that conbustion synthesis reclaim waste denitration catalyst
CN107058802A (en) * 2017-04-06 2017-08-18 江苏江南铁合金有限公司 A kind of preparation method of the ferrotianium of low aluminum nitrogen 70
CN107058802B (en) * 2017-04-06 2018-06-19 江苏江南铁合金有限公司 A kind of preparation method of 70 ferrotianium of low aluminum nitrogen
CN114959325A (en) * 2022-06-08 2022-08-30 攀钢集团钒钛资源股份有限公司 Preparation method of vanadium-aluminum alloy

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