CN102603279B - High-strength high-Bs (saturation magnetic induction intensity) nickel-zinc ferrite and preparation method thereof - Google Patents

High-strength high-Bs (saturation magnetic induction intensity) nickel-zinc ferrite and preparation method thereof Download PDF

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CN102603279B
CN102603279B CN 201210056750 CN201210056750A CN102603279B CN 102603279 B CN102603279 B CN 102603279B CN 201210056750 CN201210056750 CN 201210056750 CN 201210056750 A CN201210056750 A CN 201210056750A CN 102603279 B CN102603279 B CN 102603279B
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zinc ferrite
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聂敏
徐方舟
孙蒋平
申志刚
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Abstract

The invention relates to a high-strength high-Bs (saturation magnetic induction intensity) nickel-zinc ferrite applicable to power inductors and a preparation method of the high-strength high-Bs nickel-zinc ferrite. The nickel-zinc ferrite comprises main components including 49-52.5mol% of ferric oxide, 20-29.5mol% of nickel oxide, 18-28mol% of zinc oxide and 2.5-5mol% of copper oxide, and auxiliary components including, relative to the amount of the main components, 0.03-0.15wt% of calcium carbonate, 0.01-0.05wt% of cobalt oxide, 0.03-0.13wt% of zirconium oxide, 0.03-0.10wt% of lithium carbonate, 0.03-0.15wt% of vanadium pentoxide and 0.01-0.10wt% of silicon dioxide. The main components and the auxiliary components which are oxides are sintered under certain conditions to prepare the nickel-zinc ferrite, the grain size of the sintered nickel-zinc ferrite is 3-5 micrometers, grain boundary is distinct, and the prepared nickel-zinc ferrite has the advantages of high strength and high direct-current offset and meets the dual requirements of miniaturization of power inductors on high strength and high direct-current offset of materials.

Description

High Bs nickel-zinc ferrite of a kind of high strength and preparation method thereof
Technical field
The invention belongs to the soft magnetic ferrite technical field, be specifically related to high Bs nickel-zinc ferrite of high strength that a kind of power inductance uses and preparation method thereof.
Background technology
The soft magnetic ferrite of suitability for industrialized production mainly comprises MnZn, nickel-zinc-ferrite material two big series, is mainly used in fields such as computer, communication, power supply and consumer electronics product, is the basic function material of electronic industry.Compare with Mn-Zn ferrite, nickel-zinc ferrite has characteristics such as high resistivity, high frequency of utilization, is applicable to and makes the element that various surface mount are used.
More and more come for a short time, more and more thinner along with the electronics mobile termination becomes, employed nickel-zinc ferrite power inductance also needs littler, thinner, and this just requires nickel-zinc ferrite to have good physical strength.In addition along with inversion frequency is more and more higher, function is more and more, requirement to the rated current of little and slim power inductance is also more and more higher, the Bs of material more high (saturation induction density) in general, the direct current biasing characteristic is just more good, and this just requires nickel-zinc ferrite to have higher Bs(saturation induction density).The power inductance miniaturization has proposed the double requirements of physical strength and Bs for nickel-zinc-ferrite material like this.
Have some patents about the manufacture method of nickel-zinc-ferrite material at home, specific as follows:
(1) publication number is CN1100231, and open day is 1995.03.15, and denomination of invention discloses a kind of magnetic core of transformer of NiZn Ferrite Material for the Chinese patent of " transformer of NiZn Ferrite Material or inducer sintering magnetic core ".When being used in the transformer, described magnetic core of transformer demonstrates lower total loss.If most of crystal grain of ferrite sintered body material are one-domain structure, just can reach described low-loss.If average grain size this situation will occur less than 2.8 microns.The preferable range of the average grain size of agglomerated material is 1.3 to 2.6 microns.Preferred δ value is less than 4nm.
(2) publication number is CN1388794, open day is 2003.01.01, denomination of invention discloses a kind of Ferrite Material for the Chinese patent of " Ferrite Material ", it is the ferric oxide that contains specified amount as principal constituent, cupric oxide, the Ferrite Material of the NiCuZn system of zinc oxide and nickel oxide, as ancillary component, the bismuth oxide that contains specified amount, silicon oxide, magnesium oxide, cobalt oxide, therefore constitute Ferrite Material with this, can provide temperature profile extremely good (velocity of variation with respect to the magnetic permeability of temperature variation is little), the quality factor q height, high-intensity NiCuZn series ferrite material.
(3) publication number is CN101575206, open day is 2009.11.11, and denomination of invention discloses a kind of high-frequency high-power Ni-Zn base magnetic ferrite material and manufacture method thereof for the Chinese patent of " high-frequency high-power Ni-Zn base magnetic ferrite material and manufacture method thereof ".Be doping to by principal constituent, ion substitution composition and compound combination and be grouped into, its principal constituent is: Fe 2O 3, ZnO, surplus is NiO; The ion substitution composition is: Co 3O 4, MnCO 3, contain Co among the CuO 3O 4One or more; The compound combination is doped to: V 2O 5, Bi 2O 3, Ta 2O 5, ZrO 2, CuO, Nb 2O 5, Co 3O 4In 2 ~ 3 kinds.This invention is by the formulation optimization unitized design, and employing high-frequency high-power Ni-Zn base magnetic ferrite material manufacture method, obtains the NiZn based ferrite material of high electromagnetic performance, high strength and high-frequency low-consumption.The material of this invention is used for the powerful device of 1 ~ 30MHz, as magnetic cores such as transformer, inductor block, wave filter and tuners.
(4) publication number is CN101891456A, and open day is 2010.11.24, and denomination of invention discloses a kind of high rupture strength nickel-zinc soft magnetic ferrite material for the Chinese patent of " a kind of high rupture strength nickel-zinc soft magnetic ferrite material and manufacture method thereof ".The main formula that counts by molar: ferric oxide Fe 2O 335~50mol%, zinc oxide ZnO 8~15mol%, nickel protoxide NiO 30~40mol%, cupric oxide CuO 5~11mol%.This invention provides a kind of Ni-Zn soft magnetic ferrite material with higher folding strength.
Summary of the invention
For the physical strength of nickel-zinc-ferrite material and the double requirements of Bs, the purpose of this invention is to provide the high Bs nickel-zinc ferrite of high strength that a kind of power inductance is used at the miniaturization of power inductance.
In order to achieve the above object, the present invention takes following technical scheme:
The high Bs nickel-zinc ferrite of a kind of high strength, it comprises principal constituent and minor component, principal constituent is: ferric oxide, nickel oxide, zinc oxide and cupric oxide, described principal constituent is as follows in the content of standard substance separately:
Fe 2O 3?49~52.5mol%、NiO?20~29.5mol%、ZnO?18~28?mol%、CuO?2.5~5?mol%;
Described minor component comprises calcium carbonate, cobalt oxide, zirconium white, Quilonum Retard, Vanadium Pentoxide in FLAKES and silicon-dioxide, described relatively principal constituent total amount, and described minor component is as follows in the content of standard substance separately:
CaCO 3?0.03~0.15wt%、Co 2O 3?0.01~0.05wt%、ZrO 2?0.03~0.13wt%、Li 2CO 3?0.03~0.10wt%、V 2O 5?0.03~0.15wt%、SiO 2?0.01~0.10wt%。
As a kind of preferred, described relatively principal constituent total amount, described minor component is as follows in the content of standard substance separately: CaCO 30.04wt%, Co 2O 30.02wt%, ZrO 20.08wt%, Li 2CO 30.05wt%, V 2O 50.05wt%, SiO 20.04wt%.
The preparation method of the high Bs nickel-zinc ferrite of a kind of described high strength comprises mixing, pre-burning, pulverizing, granulation, compacting and sintering step successively, wherein:
(1) mix: by carrying out dry mixed behind the principal constituent proportion ingredient, mixing time is 100 ~ 120 minutes; Described principal constituent in the content of standard substance separately is: Fe 2O 349 ~ 52.5mol%, NiO 20 ~ 29.5mol%, ZnO 18 ~ 28 mol%, CuO 2.5 ~ 5 mol%;
(2) pre-burning: materials mixed is carried out pre-burning in pushed bat kiln, calcined temperature is controlled at 960 ± 20 ℃, and the pre-burning time is 360 ~ 500 minutes;
(3) pulverize: carry out wet pulverization add minor component in the pre-imitation frosted glass of principal constituent that the step pre-burning obtains after, the pulverizing time is 120 ~ 180 minutes, pulverizes back slip particle diameter control at 0.9 ~ 1.5 μ m; Described minor component in the content of standard substance separately is: CaCO 30.03 ~ 0.15wt%, Co 2O 30.01 ~ 0.05wt%, ZrO 20.03 ~ 0.13wt%, Li 2CO 30.03 ~ 0.10wt%, V 2O 50.03 ~ 0.15wt%, SiO 20.01 ~ 0.10wt%;
(4) granulation: add 1.5% the PVA be equivalent to slip weight at the slip in step, adopt mist projection granulating, obtain particulate material;
(5) compacting: the particulate material that will go up the step adopts the powder former compacting to obtain blank, and the pressed density control of blank is at 3.2 ± 0.15g/cm 3
(6) sintering: carry out sintering in resistance furnace, sintering temperature is controlled at 1180 ℃ ~ 1250 ℃, is incubated 240 ~ 360 minutes, and sintering atmosphere is air, and sintering cools to room temperature with the furnace after finishing.
As a kind of preferred, in pulverising step ⑶, the described relatively principal constituent total amount of described minor component in the content of standard substance separately is: CaCO 30.04wt%, Co 2O 30.02wt%, ZrO 20.08wt%, Li 2CO 30.05wt%, V 2O 50.05wt%, SiO 20.04wt%.
The present invention adopts rational main formula, by adjusting Fe 2O 3Content adjust the saturation induction density of material; Adjust the frequency of utilization of material by the content of adjusting NiO; Adjust the magnetic permeability of material by the content of adjusting ZnO.In minor component, add Co 2O 3Improve frequency response characteristic and the magnetic permeability characteristic of material; In minor component, add CaCO 3With SiO 2Combination increases the thickness of crystal boundary, reduces the high band relative loss factor factor; In minor component, add Li 2CO 3, reduce the high band relative loss factor factor; In minor component, add V 2O 5Reduce sintering temperature; In minor component, add ZrO 2, further adjust material crystals structure and crystal boundary distribution by production technique again, thereby obtain excellent mechanical intensity and higher Bs.The crystallization grain-size of the prepared goods of preparation method of the present invention is 3~5 μ m, the crystal boundary distinctness.This material is applicable to DC-DC power module miniaturization and the slimming of power inductance.
The performance index of material are as follows:
(1) initial permeability μ i: 400 ± 25%,
(2) saturation induction density Bs:480 ± 5%,
(3) Curie temperature Tc: 〉=220 ℃,
(4) physical strength S: 〉=210MPa.
Description of drawings
Fig. 1 is magnetic stripe mechanical strength test synoptic diagram.1-magnetic stripe wherein, 2-pressure head, 3-pole bearing.
Fig. 2 is magnet ring direct current biasing characteristic comparison diagram.
Fig. 3 is material section SEM photo.Wherein (a) is the section SEM photo of Comparative Examples 2; (b) the section SEM photo of embodiment 2.
Embodiment
Below according to specific embodiment explanation the present invention, but the present invention is not limited to these embodiment.
The high Bs nickel-zinc ferrite of high strength of the present invention adopts the conventional oxide manufactured, and concrete steps are as follows successively:
(1) mixing: by table 1(embodiment and Comparative Examples) carry out dry mixed behind the described principal constituent proportion ingredient, mixing time is 100 ~ 120 minutes;
(2) pre-burning: materials mixed is carried out pre-burning in pushed bat kiln, calcined temperature is controlled at 960 ± 20 ℃, and the pre-burning time is 360 ~ 500 minutes;
(3) pulverize: carry out wet pulverization add minor component in the pre-imitation frosted glass of principal constituent that the step pre-burning obtains after, the pulverizing time is 120 ~ 180 minutes, pulverizes back slip particle diameter control at 0.9 ~ 1.5 μ m;
(4) granulation: add 1.5% the PVA be equivalent to slip weight at the slip in step, adopt mist projection granulating, obtain particulate material;
(5) compacting: the particulate material that will go up the step adopts the powder former compacting to obtain blank, and the pressed density control of blank is at 3.2 ± 0.15g/cm 3
(6) sintering: carry out sintering in resistance furnace, sintering temperature is controlled at 1180 ℃ ~ 1250 ℃, is incubated 240 ~ 360 minutes, and sintering atmosphere is air, and sintering cools to room temperature with the furnace after finishing.
Make described nickel-zinc ferrite goods (magnetic stripe sample R-4.0 * 7.1 * 40, magnet ring sample T12.7 * 7.9 * 6.5) by above operation.
Magnet ring behind the sintering and magnetic stripe are tested respectively and estimated.Under number of turn N=20Ts condition, with the initial permeability μ of HP-4284A type LCR tester test magnet ring sample iCooperate the PHH-101 high-temperature test chamber, the Curie temperature Tc of test magnet ring; Cooperate the PHH-101 high-temperature test chamber, with the saturation induction density Bs of SY-8258 type B-H analyser specimen; Intensity is according to the physical strength S of method test magnetic stripe shown in Figure 1.
The composition proportion of table 1 embodiment and Comparative Examples
Figure 873848DEST_PATH_IMAGE001
The magnetic property of table 2 embodiment and Comparative Examples
Project μ i Bs(25℃) Tc S Estimate
Unit - mT Mpa -
Index 400±25% 480±5% ≥220 ≥210 -
Embodiment 1 415 483 ≥220 245 OK
Embodiment
2 395 485 ≥220 250 OK
Embodiment
3 373 479 ≥220 243 OK
Embodiment 4 375 475 ≥220 223 OK
Embodiment 5 378 473 ≥220 220 OK
Comparative Examples 1 *295 *450 ≥220 220 NG
Comparative Examples 2 380 *445 ≥220 *175 NG
Comparative Examples 3 305 *430 ≥220 *190 NG
Comparative Examples 4 325 *432 ≥220 *185 NG
Comparative Examples 5 335 *438 ≥220 *195 NG
Attention: (1) surpasses additional " ※ " of upper specification limit, surpasses additional " * " of specification lower limit; (2) in Tc one hurdle, 〉=220 expression Tc are at least greater than 220 degree.
Table 2 has been listed performance and the evaluation of embodiment and Comparative Examples, as can be seen from Table 2, embodiments of the invention and Comparative Examples are compared, and the present invention has improved physical strength and the Bs of material effectively, and can keep corresponding initial permeability, and has high Curie temperature.As can be seen from Figure 2, the direct current biasing characteristic with embodiment of higher Bs obviously is better than Comparative Examples.The microtexture (see figure 3) of comparative example and Comparative Examples, the crystallization of Comparative Examples material is thicker, and crystallization is inhomogeneous, and grain-size is 10~30 μ m; The crystallization of embodiment is more even, the crystal boundary distinctness, and grain-size is 3~5 μ m.The homogenizing of grain refining and crystallization is the physical strength of embodiment and the major cause that Bs promotes significantly with respect to Comparative Examples.Material of the present invention should be able to satisfy the mini power inductance to the high mechanical strength of nickel Zinc material and the dual performance requriements of high Bs.
Specific embodiment described in the invention only is that the present invention is illustrated, the expert of correlative technology field or technician can make in various degree modification to described specific embodiment, replenish or substitute with similar mode, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.

Claims (4)

1. high Bs nickel-zinc ferrite of high strength, dual characteristics with high strength and high direct current biasing, be used for power inductance, can satisfy the power inductance miniaturization for the intensity of material and the dual requirements of direct current biasing, it comprises principal constituent and minor component, principal constituent is: ferric oxide, nickel oxide, zinc oxide and cupric oxide, and described principal constituent is as follows in the content of standard substance separately:
Fe 2O 3?49~52.5mol%、NiO?20~29.5mol%、ZnO?18~28?mol%、CuO?2.5~5?mol%;
Described minor component comprises calcium carbonate, cobalt oxide, zirconium white, Quilonum Retard, Vanadium Pentoxide in FLAKES and silicon-dioxide, described relatively principal constituent total amount, and described minor component is as follows in the content of standard substance separately:
CaCO 3?0.03~0.15wt%、Co 2O 3?0.01~0.05wt%、ZrO 2?0.03~0.13wt%、Li 2CO 3?0.03~0.10wt%、V 2O 5?0.03~0.15wt%、SiO 2?0.01~0.10wt%。
2. the high Bs nickel-zinc ferrite of high strength according to claim 1 is characterized in that: described relatively principal constituent total amount, described minor component is as follows in the content of standard substance separately: CaCO 30.04wt%, Co 2O 30.02wt%, ZrO 20.08wt%, Li 2CO 30.05wt%, V 2O 50.05wt%, SiO 20.04wt%.
3. the preparation method of the high Bs nickel-zinc ferrite of high strength as claimed in claim 1 or 2 is characterized in that, comprises mixing, pre-burning, pulverizing, granulation, compacting and sintering step successively, wherein:
(1) mix: by carrying out dry mixed behind the principal constituent proportion ingredient, mixing time is 100 ~ 120 minutes;
(2) pre-burning: materials mixed is carried out pre-burning in pushed bat kiln, calcined temperature is controlled at 960 ± 20 ℃, and the pre-burning time is 360 ~ 500 minutes;
(3) pulverize: carry out wet pulverization add minor component in the pre-imitation frosted glass of principal constituent that the step pre-burning obtains after, the pulverizing time is 120 ~ 180 minutes, pulverizes back slip particle diameter control at 0.9 ~ 1.5 μ m;
(4) granulation: add 1.5% the PVA be equivalent to slip weight at the slip in step, adopt mist projection granulating, obtain particulate material;
(5) compacting: the particulate material that will go up the step adopts the powder former compacting to obtain blank, and the pressed density control of blank is at 3.2 ± 0.15g/cm 3
(6) sintering: carry out sintering in resistance furnace, sintering temperature is controlled at 1180 ℃ ~ 1250 ℃, is incubated 240 ~ 360 minutes, and sintering atmosphere is air, and sintering cools to room temperature with the furnace after finishing.
4. the high Bs nickel-zinc ferrite of high strength as claimed in claim 1 or 2 is characterized in that the crystallization grain-size of goods is 3~5 μ m behind the sintering, the crystal boundary distinctness.
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