CN102603198A - Inorganic electromagnetic wave absorbing material and preparation method thereof - Google Patents

Inorganic electromagnetic wave absorbing material and preparation method thereof Download PDF

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Publication number
CN102603198A
CN102603198A CN201210057821XA CN201210057821A CN102603198A CN 102603198 A CN102603198 A CN 102603198A CN 201210057821X A CN201210057821X A CN 201210057821XA CN 201210057821 A CN201210057821 A CN 201210057821A CN 102603198 A CN102603198 A CN 102603198A
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electromagnetic wave
inorganic
powder
frit
radio
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冯永宝
李玉娇
丘泰
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Nanjing Tech University
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Nanjing Tech University
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Abstract

The invention discloses a high-strength high-temperature-resistant inorganic electromagnetic wave absorbing material and a preparation method thereof; the formula is characterized in that the raw material components and the mass percentage of each component in the total amount of the raw materials are respectively as follows: glass frit: 20-95%; electromagnetic wave absorber: 5 to 80 percent. The preparation process mainly comprises the following steps: proportioning, mixing, granulating, molding and sintering. The invention overcomes the defect of poor temperature resistance and weather resistance of a high molecular substrate, and has the characteristics of simple process, high strength, good wave absorbing performance, high temperature resistance, good oxidation resistance and low cost.

Description

A kind of inorganic electromagnetic wave absorbent material and preparation method thereof
Technical field
The present invention relates to the research field of electromagnetic wave absorbent material, specifically, relate to inorganic electromagnetic wave absorbent material of a kind of high-strength high temperature-resistant and preparation method thereof.
Background technology
Electromagnetic wave absorbent material has important effect and application prospect at the aspects such as Electro Magnetic Compatibility that solve electromagnetic radiation pollution, anti-EMI and raising electronic machine and equipment.Electromagnetic wave absorbent material normally is made up of polymer organic matrixs such as absorption agent and plastics, rubber, tackiness agent and coating; Absorption agent provides absorption of electromagnetic wave needed electromagnetic performance; The polymer organic matrix is the carrier of absorption agent, is the key component of performances such as decision absorbing material heatproof, weather-proof, anti-environment and moisture-proof heat.Radio-radar absorber is divided into two types by loss mechanism: (1) dielectric absorption agent, like carbon black, barium titanate, thomel, graphite, SiC, charcoal fiber and SiC fiber etc.; (2) magnetic absorption agent is like ferrite, carbonyl iron dust, carbonyl nickel powder, ferrous alloy, nickel-base alloy and other magneticmetal micro mists etc.
Absorbing material must convert microwave energy into heat energy behind the absorption microwave power, heating and temperature rise are inevitable and inevitable (Chinese patent, application numbers: 201010588886.8) to the superpower absorbing material down in working order.Electromagnetic wave absorbent material has vital role in phase pattern that improves array antenna and amplitude directivity characteristics; The resistance toheat of General Purpose Rubber matrix absorbing material generally is not higher than 150 ℃; But the communication system target seeker is when the reentry atmospheric layer; The array antenna position can produce very high temperature (can reach 300 ℃), and common absorbing material can not bear such high temperature, not only can not play the effect that improves electric property; Can endanger safety (Chinese patent, the Granted publication number: CN 101056530 B) of total system owing to burning, charing on the contrary.Therefore, develop high temperature resistant absorbing material and have crucial meaning and application prospect.
(Granted publication number: CN 101056530 B) disclose a kind of is the high temperature resistant electromagnetic wave absorbent material film preparation method of matrix with the viton to Chinese patent, and this material has certain tension set, belongs to flexible absorbing material.Yet, flexible electromagnetic wave absorbent material in actual use, its shape, thickness and size etc. change receiving external force to do the time spent easily, thereby cause its absorbing property to be affected.Chinese patent (application number: 201010588886.8) disclose a kind of LSMO of comprising material and SiO 2The high temperature resistant electromagnetic wave absorbent material of ceramic bonding agent, but this matrix material is a pulverulence, can not directly or after simply processing use as absorbing material.
Summary of the invention
Technical problem to be solved by this invention is that to provide a kind of for the deficiency of improving prior art be the inorganic electromagnetic wave absorbent material of the high-strength high temperature-resistant of matrix with the inorganics, and another object of the present invention provides the preparation method of above-mentioned materials.
Technical scheme of the present invention is: a kind of inorganic electromagnetic wave absorbent material is characterized in that the quality percentage composition of its feed composition and each ingredients constitute raw material total amount is respectively: frit: 20~95%; Radio-radar absorber: 5~80%.
The softening temperature that preferred said frit is is 500~940 ℃ a glass powder; Described radio-radar absorber is a kind of in inorganic dielectric absorption agent or the inorganic magnetic absorption agent at least; Preferred described inorganic dielectric absorption agent is carbon nanotube or silit; The inorganic magnetic absorption agent is carbonyl iron dust, carbonyl nickel powder or W type ferrite.
The mean particle size range of preferred glass material is 0.1~10 micron; The mean particle size range of radio-radar absorber is 0.01~10 micron.
The present invention also provides the preparation method of above-mentioned inorganic electromagnetic wave absorbent material, and its concrete steps are following:
1) batching
According to formulating of recipe, by weight weighing frit and radio-radar absorber;
2) mix
Load weighted frit and radio-radar absorber be put in the ball mill mix, with the powder oven dry that mixes;
3) granulation and moulding
Mixed powder after the oven dry is mixed with sticker, and sieving obtains prilling powder; (according to product size, take by weighing prilling powder, put into mould) moulding on press obtains biscuit;
4) burn till
Adopt ceramic sintering process at the atmosphere kiln roasting biscuit after the moulding, obtain inorganic electromagnetic wave absorbent material.
Preferred described ball mill is a planetary mills, the mill that rolls, stir a kind of in mill or the vibration mill; Ball material weight ratio is 1~5: 1; Rotating speed is 60~450r/min, and the ball milling time is 2~12 hours.
Preferred described sticker is a kind of among PVA, PVB or the CMC; The mass concentration of sticker is 2~10wt%; The weight ratio of mixed powder and sticker is: 95/5~85/15.
Preferred described firing temperature is higher 50~150 ℃ than the softening point temperature of frit; Soaking time is 10~80 minutes under the firing temperature; Atmosphere in the atmosphere furnace is at least a kind of in air, argon gas, nitrogen or the hydrogen.
Beneficial effect:
(1) the present invention is owing to be the matrix of electromagnetic wave absorbent material with the frit; Adopt the ceramic post sintering method to prepare the inorganic electromagnetic wave absorbent material of high-strength high temperature-resistant; Thereby overcome the shortcoming of macromolecule matrix heatproof and weathering resistance difference effectively, had also simultaneously that absorbing property is good, a good in oxidation resistance, low cost and other advantages.
(2) the three-point bending resistance intensity of the prepared inorganic electromagnetic wave absorbent material of high-strength high temperature-resistant of the present invention can satisfy the requirement of later stage mechanical workout to intensity greater than 30MPa.Absorbing material can be under 200~400 ℃ high temperature life-time service.
(3) preparation technology of the present invention is simple to operate, and production cost is low, good reproducibility.
Description of drawings
Fig. 1 is the SEM image of instance 1;
Fig. 2 is the TG-DSC curve of instance 1;
Fig. 3 is the absorbing property curve of instance 1;
Fig. 4 is the absorbing property curve of instance 2;
Fig. 5 is the absorbing property curve of instance 3;
Fig. 6 is the absorbing property curve of instance 4;
Fig. 7 is the absorbing property curve of instance 5.
Embodiment
Embodiment 1:
This instance uses 560g carbonyl iron dust and 440g glass powder in the rolling grinding machine, to mix, and the median size of carbonyl iron dust is 1 micron, and the median size of glass powder is 6 microns; The glass powder softening temperature is 500 ℃; Ball material weight ratio is 5: 1, and the ball milling time is 12 hours, and rotating speed is 80r/min.In the powder of mixing, adding 136g concentration is the CMC mixing of 4wt%, crosses 60 mesh sieves and obtains the granulation powder.According to product size, take by weighing the granulation powder, put into mould, moulding obtains biscuit on press.Adopt ceramic sintering process at the atmosphere kiln roasting biscuit after the moulding, atmosphere is nitrogen, and firing temperature is 550 ℃, burns till insulation and is incubated 40 minutes down.
The intensity of the iron carbonyl/glass composite wave-suction material of the present invention's preparation is 52MPa, satisfies the requirement of later stage mechanical workout; SEM figure sees that Fig. 1, spheroidal particle are carbonyl iron dust, can know that by figure glass melt has wettability preferably to carbonyl iron dust; Fig. 2 is the TG-DSC curve of iron carbonyl/glass absorbing material, can find out, the temperature that absorbing material begins oxidation is 400 ℃, explain absorbing material can be under 200~400 ℃ high temperature life-time service; Shown in the suction ripple curve of Fig. 3, absorbing material has absorbing property preferably at 6~8.5GHz, at 7.2GHz maximum absorption band is arranged, and maximum absorption is-47.5dB.
Embodiment 2:
This instance uses 50g carbon nanotube and 950g glass powder in agitator mill, to mix, and the mean sizes of carbon nanotube is 0.01 micron, and the median size of glass powder is 0.1 micron, and the glass powder softening temperature is 650 ℃, and mixing time is 2 hours, and rotating speed is 450r/min.In the powder of mixing, adding 53g concentration is the PVB mixing of 10wt%, crosses 100 mesh sieves and obtains the granulation powder.According to product size, take by weighing the granulation powder, put into mould, moulding obtains biscuit on press.Adopt ceramic sintering process at the atmosphere kiln roasting biscuit after the moulding, atmosphere is high-purity argon gas, and firing temperature is 730 ℃, and firing temperature is incubated 10 minutes down.
The intensity of the carbon nanotube/glass composite wave-suction material of the present invention's preparation is 42MPa, satisfies the requirement of later stage mechanical workout; Can be known that by Fig. 4 absorbing material has absorbing property preferably at 3.4~4.1GHz, at 3.6GHz maximum absorption band is arranged, maximum absorption is-19.8dB.
Embodiment 3:
This instance uses 300g silit and 700g glass powder in planet mill, to mix, and the median size of silit is 10 microns, and the median size of glass powder is 2 microns; The glass powder softening temperature is 750 ℃; Ball material weight ratio is 2: 1, and rotating speed is 200r/min, and the ball milling time is 6 hours.In the powder of mixing, adding 87g concentration is the PVA mixing of 5wt%, crosses 40 mesh sieves and obtains the granulation powder.According to product size, take by weighing the granulation powder, put into mould, moulding obtains biscuit on press.Adopt ceramic sintering process at globars high temperature kiln roasting the biscuit after the moulding, atmosphere is air, and firing temperature is 850 ℃, and firing temperature is incubated 20 minutes down.
The intensity of the carbonization silicon/glass composite wave-suction material of the present invention's preparation is 45MPa, satisfies the requirement of later stage mechanical workout; Can be known that by Fig. 5 absorbing material has absorbing property preferably at 6.2~7.9GHz, at 6.8GHz maximum absorption band is arranged, maximum absorption is-6.9dB.
Embodiment 4:
This instance uses 650gW type BaZn 1.5Co 0.5Fe 16O 27Ferrite and 350g glass powder mix in the rolling grinding machine, and ferritic median size is 2 microns, and the median size of glass powder is 8 microns, and the glass powder softening temperature is 940 ℃, and ball material weight ratio is 1: 1, and rotating speed is 60r/min, and the ball milling time is 10 hours.In the powder of mixing, adding 87g concentration is the PVA mixing of 5wt%, crosses 40 mesh sieves and obtains prilling powder.According to product size, take by weighing prilling powder, put into mould, moulding obtains biscuit on press.Adopt ceramic sintering process at globars high temperature kiln roasting the biscuit after the moulding, atmosphere is air, and firing temperature is 1090 ℃, and firing temperature is incubated 80 minutes down.
The intensity of the ferrite/glass composite wave-suction material of the present invention's preparation is 62MPa, satisfies the requirement of later stage mechanical workout; Can be known that by Fig. 6 absorbing material has absorbing property preferably at 4.3~12.9GHz, at 11.5GHz maximum absorption band is arranged, maximum absorption is-22.3dB.
Embodiment 5:
This instance uses 800g carbonyl nickel powder and 200g glass powder in the vibrations grinding machine, to mix, and the median size of carbonyl nickel powder is 4 microns, and the median size of glass powder is 10 microns; The glass powder softening temperature is 860 ℃; Ball material weight ratio is 5: 1, and rotating speed is 350r/min, and mixing time is 4 hours.In the powder of mixing, adding 111g concentration is the CMC mixing of 2wt%, crosses 80 mesh sieves and obtains the granulation powder.According to product size, take by weighing the granulation powder, put into mould, moulding obtains biscuit on press.Adopt ceramic sintering process at the atmosphere kiln roasting biscuit after the moulding, atmosphere is hydrogen, and firing temperature is 980 ℃, and firing temperature is incubated 40 minutes down.
The intensity of the nickle carbonoxide/glass composite wave-suction material of the present invention's preparation is 38MPa, satisfies the requirement of later stage mechanical workout; Can be known that by Fig. 7 absorbing material has absorbing property preferably at 2.6~4.4GHz, at 3.1GHz maximum absorption band is arranged, maximum absorption is-11.5dB.

Claims (8)

1. an inorganic electromagnetic wave absorbent material is characterized in that the quality percentage composition of its feed composition and each ingredients constitute raw material total amount is respectively: frit: 20~95%; Radio-radar absorber: 5~80%.
2. inorganic electromagnetic wave absorbent material according to claim 1, the softening temperature that it is characterized in that said frit is 500~940 ℃; Described radio-radar absorber is a kind of in inorganic dielectric absorption agent or the inorganic magnetic absorption agent at least.
3. radio-radar absorber according to claim 2 is characterized in that described inorganic dielectric absorption agent is carbon nanotube or silit; The inorganic magnetic absorption agent is carbonyl iron dust, carbonyl nickel powder or W type ferrite.
4. method according to claim 1, the mean particle size range that it is characterized in that frit is 0.1~10 micron; The mean particle size range of radio-radar absorber is 0.01~10 micron.
5. method for preparing inorganic electromagnetic wave absorbent material as claimed in claim 1, its concrete steps are following:
1) batching
According to formulating of recipe, by weight weighing frit and radio-radar absorber;
2) mix
Load weighted frit and radio-radar absorber be put in the ball mill mix, with the powder oven dry that mixes;
3) granulation and moulding
Mixed powder after the oven dry is mixed with sticker, and sieving obtains prilling powder; Moulding obtains biscuit on press;
4) burn till
Adopt ceramic sintering process at the atmosphere kiln roasting biscuit after the moulding, obtain inorganic electromagnetic wave absorbent material.
6. method according to claim 5 is characterized in that the ball mill described in the step 2 is a planetary mills, the mill that rolls, stirs a kind of in mill or the vibration mill; Ball material weight ratio is 1~5: 1; Rotating speed is 60~450r/min, and the ball milling time is 2~12 hours.
7. method according to claim 5 is characterized in that in the step 3: described sticker is a kind of among PVA, PVB or the CMC; The mass concentration of sticker is 2~10wt%; The weight ratio of mixed powder and sticker is: 95/5~85/15.
8. method according to claim 5 is characterized in that the firing temperature described in the step 4 is higher 50~150 ℃ than the softening point temperature of frit; Soaking time is 10~80 minutes under the firing temperature; Atmosphere in the atmosphere furnace is at least a kind of in air, argon gas, nitrogen or the hydrogen.
CN201210057821XA 2012-03-07 2012-03-07 Inorganic electromagnetic wave absorbing material and preparation method thereof Pending CN102603198A (en)

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104325133A (en) * 2014-11-14 2015-02-04 武汉钢铁(集团)公司 Nano iron powder sintering body containing nano ferroferric oxide and preparation method of nano iron powder sintering body
CN104445934A (en) * 2014-11-11 2015-03-25 中国人民解放军国防科学技术大学 High-temperature-resistant wedge-shaped microwave absorbing material and preparation method thereof
CN104668550A (en) * 2014-04-10 2015-06-03 广东美的厨房电器制造有限公司 Microwave absorbing material, method for manufacturing same, special container for microwave oven
CN105170971A (en) * 2015-08-25 2015-12-23 苏州睿智同策广告有限公司 Preparation method of wave-absorbing material
CN106278277A (en) * 2016-08-21 2017-01-04 南京洛普科技有限公司 A kind of sharp cone distal silicon carbide ceramics absorber and preparation method thereof
CN108218240A (en) * 2018-01-29 2018-06-29 湖南航天磁电有限责任公司 A kind of unorganic glass base complex ferrite absorbing material and preparation method thereof
CN108484155A (en) * 2018-04-11 2018-09-04 中南大学 It is a kind of magnetic to inhale wave brick and preparation method thereof
CN110683849A (en) * 2019-10-11 2020-01-14 太原科技大学 Preparation method of ceramic matrix composite wave-absorbing material
CN110982421A (en) * 2019-11-08 2020-04-10 航天科工武汉磁电有限责任公司 High-temperature-resistant wave-absorbing coating and preparation method thereof
CN111423712A (en) * 2020-04-03 2020-07-17 睿惢思工业科技(苏州)有限公司 Low-frequency wave-absorbing material
CN114956827A (en) * 2022-05-09 2022-08-30 深圳市宁鹏时代科技有限公司 Preparation method of ceramic printing material, 3D printing method and ceramic product
CN116282195A (en) * 2023-05-17 2023-06-23 南京邮电大学 Double-component ceramic heat-conducting wave-absorbing material for near-earth satellite communication frequency band and preparation thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6312106A (en) * 1986-07-03 1988-01-19 Toshiba Glass Co Ltd Wave absorber
CN1286474A (en) * 2000-06-26 2001-03-07 中国人民解放军空军工程设计研究局 Foam glass type material obsorbing radar waves

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6312106A (en) * 1986-07-03 1988-01-19 Toshiba Glass Co Ltd Wave absorber
CN1286474A (en) * 2000-06-26 2001-03-07 中国人民解放军空军工程设计研究局 Foam glass type material obsorbing radar waves

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104668550A (en) * 2014-04-10 2015-06-03 广东美的厨房电器制造有限公司 Microwave absorbing material, method for manufacturing same, special container for microwave oven
CN104668550B (en) * 2014-04-10 2016-11-23 广东美的厨房电器制造有限公司 Microwave absorbing material and preparation method thereof, microwave oven special container
CN104445934A (en) * 2014-11-11 2015-03-25 中国人民解放军国防科学技术大学 High-temperature-resistant wedge-shaped microwave absorbing material and preparation method thereof
CN104325133B (en) * 2014-11-14 2016-09-21 武汉钢铁(集团)公司 Nanometer iron powder sintered body containing nano ferriferrous oxide and preparation method thereof
CN104325133A (en) * 2014-11-14 2015-02-04 武汉钢铁(集团)公司 Nano iron powder sintering body containing nano ferroferric oxide and preparation method of nano iron powder sintering body
CN105170971A (en) * 2015-08-25 2015-12-23 苏州睿智同策广告有限公司 Preparation method of wave-absorbing material
CN106278277A (en) * 2016-08-21 2017-01-04 南京洛普科技有限公司 A kind of sharp cone distal silicon carbide ceramics absorber and preparation method thereof
CN106278277B (en) * 2016-08-21 2019-05-24 南京洛普科技有限公司 A kind of sharp cone distal silicon carbide ceramics absorber and preparation method thereof
CN108218240B (en) * 2018-01-29 2020-11-27 湖南航天磁电有限责任公司 Inorganic glass-based composite ferrite wave-absorbing material and preparation method thereof
CN108218240A (en) * 2018-01-29 2018-06-29 湖南航天磁电有限责任公司 A kind of unorganic glass base complex ferrite absorbing material and preparation method thereof
CN108484155A (en) * 2018-04-11 2018-09-04 中南大学 It is a kind of magnetic to inhale wave brick and preparation method thereof
CN108484155B (en) * 2018-04-11 2021-08-27 中南大学 Magnetic wave-absorbing brick and preparation method thereof
CN110683849A (en) * 2019-10-11 2020-01-14 太原科技大学 Preparation method of ceramic matrix composite wave-absorbing material
CN110982421A (en) * 2019-11-08 2020-04-10 航天科工武汉磁电有限责任公司 High-temperature-resistant wave-absorbing coating and preparation method thereof
CN110982421B (en) * 2019-11-08 2021-07-30 航天科工武汉磁电有限责任公司 High-temperature-resistant wave-absorbing coating and preparation method thereof
CN111423712A (en) * 2020-04-03 2020-07-17 睿惢思工业科技(苏州)有限公司 Low-frequency wave-absorbing material
CN114956827A (en) * 2022-05-09 2022-08-30 深圳市宁鹏时代科技有限公司 Preparation method of ceramic printing material, 3D printing method and ceramic product
CN116282195A (en) * 2023-05-17 2023-06-23 南京邮电大学 Double-component ceramic heat-conducting wave-absorbing material for near-earth satellite communication frequency band and preparation thereof
CN116282195B (en) * 2023-05-17 2023-07-21 南京邮电大学 Double-component ceramic heat-conducting wave-absorbing material for near-earth satellite communication frequency band and preparation thereof

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Application publication date: 20120725