A kind of premix production line of heat vulcanized silicone rubber
Technical field
The present invention relates to the production field of heat vulcanized silicone rubber, exactly be meant a kind of premix production line of heat vulcanized silicone rubber.
Background technology
Heat vulcanized silicone rubber is mainly used in thermoforming silica gel goods, for example sealing ring, key board etc., and it is widely used in fields such as electronics, machinery, automobile, commodity and health care.At present; The method of domestic production heat vulcanized silicone rubber all be with kneader with liquid material (rubber, additive and size) mix with powder (white carbon) agglomerating after; Heat up to mediate and add auxiliary agent; Vacuumize through hybrid reaction and to take off lowly, add auxiliary agent with mill again and pigment is further mediated, produces the heat vulcanized silicone rubber product at last through filtering.Owing to be batch production, material is repeatedly intermittently in the used device, pass through the long period could mix agglomerating, simultaneously also needs could accomplish for a long time mixing, react, take off low process, not only production efficiency is low, production cost is bigger; And owing to mediate to produce a large amount of static, when low-molecular material reaches certain concentration, the explosion safety problem can appear in kneader.
Summary of the invention
To above-mentioned defective; The technical problem that the present invention solves is to provide a kind of premix production line of heat vulcanized silicone rubber; Can produce high performance heat vulcanized silicone rubber, both improve product stability and quality, bigger again reduction energy consumption; And the appearance that can avoid the low molecular weight volatile thing to explode, ensure safety in production.
In order to solve above technical problem, the premix production line of heat vulcanized silicone rubber provided by the invention comprises rubber charging mechanism, white carbon charging mechanism, the first premix machine, second premix machine and the screw extruder;
Said rubber charging mechanism and said white carbon charging mechanism join rubber raw material and white carbon raw material in the first premix machine respectively; Material is after the said first premix machine carries out preliminary premix; The second premix machine that gets into carries out premix once more, enters into screw extruder at last and carries out mixed and dispersed;
Said rubber charging mechanism comprises rubber storage tank, rubber weighing hopper and rubber conveyer; Said rubber conveyer is arranged on the exit of said rubber weighing hopper, and the rubber raw material enters into the said first premix machine through said rubber storage tank, rubber weighing hopper and rubber conveyer;
Said white carbon charging mechanism comprises filler bin, the first powder conveying machine, white carbon weighing hopper and the second powder conveying machine; The said first powder conveying machine is arranged on the exit of said filler bin; The said second powder conveying machine is arranged on the exit of said white carbon weighing hopper, and the white carbon raw material enters into the said first premix machine through said filler bin, the first powder conveying machine, white carbon weighing hopper and the second powder conveying machine.
Preferably; Measuring tank in the middle of the premix production line of heat vulcanized silicone rubber also comprises; Measuring tank is arranged between said first premix machine and the said second premix machine in the middle of said, and the material that comes out from the first premix machine enters into the said second premix machine through measuring tank in the middle of said.
Preferably, the outlet of said middle measuring tank is provided with the material bleeder valve.
Preferably, the outlet of said rubber storage tank is provided with the rubber bleeder valve.
Preferably, be provided with paddle in the said rubber storage tank.
Preferably, be provided with paddle in the said filler bin.
Preferably, the said first premix machine is provided with paddle.
Preferably, the outlet of the said first premix machine is provided with the first screw rod discharging machine.
Preferably, the said second premix machine is provided with paddle.
Preferably, the outlet of the said second premix machine is provided with the second screw rod discharging machine.
The premix production line of heat vulcanized silicone rubber provided by the invention; Rubber charging mechanism and white carbon charging mechanism join methyl vinyl silicon kautschuk (hereinafter to be referred as rubber) raw material and white carbon raw material in the first premix machine respectively; Material is after the first premix machine carries out preliminary premix; The second premix machine that gets into carries out premix once more, enters into screw extruder at last and carries out mixed and dispersed; The rubber charging mechanism comprises rubber storage tank, rubber weighing hopper and rubber conveyer, and the rubber conveyer is arranged on the exit of rubber weighing hopper, and the rubber raw material enters into the first premix machine through rubber storage tank, rubber weighing hopper and rubber conveyer; The white carbon charging mechanism comprises filler bin, the first powder conveying machine, white carbon weighing hopper and the second powder conveying machine; The first powder conveying machine is arranged on the exit of filler bin; The second powder conveying machine is arranged on the exit of white carbon weighing hopper, and the white carbon raw material enters into the first premix machine through filler bin, the first powder conveying machine, white carbon weighing hopper and the second powder conveying machine.Compared with prior art, the premix production line of heat vulcanized silicone rubber provided by the invention can be produced high performance heat vulcanized silicone rubber; Product stability and quality had both been improved; Bigger again reduction energy consumption, and the appearance that can avoid the low molecular weight volatile thing to explode ensure safety in production.
Description of drawings
Fig. 1 is the structural representation of premix production line during heat vulcanized silicone rubber is produced in one embodiment of the invention, and the direction of arrow is the traffic direction of material among the figure;
Fig. 2 is the structural representation of the mixing production line of heat treatment during heat vulcanized silicone rubber is produced in one embodiment of the invention, and the filled arrows direction is the traffic direction of material among the figure, and the hollow arrow representative vacuumizes gas direction.
The specific embodiment
For those skilled in the art can understand technical scheme provided by the present invention better, set forth below in conjunction with specific embodiment.
The heat vulcanized silicone rubber production that present embodiment provides comprises two parts production line: the mixing production line of heat treatment of the premix production line of leading portion and back segment.
See also Fig. 1, this figure is the structural representation of premix production line during heat vulcanized silicone rubber is produced in one embodiment of the invention, and the direction of arrow is the traffic direction of material among the figure.
The premix production line comprises rubber charging mechanism, white carbon charging mechanism, the first premix machine 9, the second premix machine 13 and screw extruder 15; Rubber charging mechanism and white carbon charging mechanism join rubber raw material and white carbon raw material in the first premix machine respectively; Material is after the first premix machine 9 carries out preliminary premix; The second premix machine 13 that gets into carries out premix once more; Enter into screw extruder 15 at last and carry out mixed and dispersed, material obtains premix glue through behind the screw extruder 15; The reinforced structure of rubber comprises rubber storage tank 1, rubber weighing hopper 3 and rubber conveyer 4; Rubber conveyer 4 is arranged on the exit of rubber weighing hopper 3; The rubber raw material enters into the first premix machine 9 through rubber storage tank 1, rubber weighing hopper 3 and rubber conveyer 4, and the outlet of rubber storage tank 1 is provided with rubber bleeder valve 2; The white carbon charging mechanism comprises filler bin 5, the first powder conveying machine 6, white carbon weighing hopper 7 and the second powder conveying machine 8; The first powder conveying machine 6 is arranged on the exit of filler bin 5; The second powder conveying machine 8 is arranged on the exit of white carbon weighing hopper 7, and the white carbon raw material enters into the first premix machine 9 through filler bin 5, the first powder conveying machine 6, white carbon weighing hopper 7 and the second powder conveying machine 8; Anti-structural agent enters into the first premix machine 9 through anti-structural agent jar 16.
Measuring tank 11 in the middle of the premix production line also comprises; Middle measuring tank 11 is arranged between the first premix machine 9 and the second premix machine 13; The material that comes out from the first premix machine 9 enters into the second premix machine 13 through middle measuring tank 11, and the outlet of middle measuring tank 11 is provided with material bleeder valve 12.
Be provided with paddle 17 in the rubber storage tank 1, be convenient to rubber is mixed.Be provided with paddle 17 in the filler bin 5, be convenient to white carbon is mixed.
The outlet that the first premix machine 9 is provided with paddle 17, the first premix machines 9 is provided with the first screw rod discharging machine 10.The outlet that the second premix machine 13 is provided with paddle 17, the second premix machines 13 is provided with the second screw rod discharging machine 14.
Obtain premix glue behind the material process premix production line.
See also Fig. 2, this figure is the structural representation of the mixing production line of heat treatment during heat vulcanized silicone rubber is produced in one embodiment of the invention, and the filled arrows direction is the traffic direction of material among the figure, and the hollow arrow representative vacuumizes gas direction.
The mixing production line of heat treatment comprises screw extruder 20, side feeding machine 19 and two covers discharging mechanism by turns; Premix glue joins in the screw extruder 20 through side feeding machine 19; Screw extruder 20 is connected with discharging mechanism by turns; Discharging mechanism comprises valve body 21, vacuum extractor 22 and vacuum-extruder 23 by turns; Valve body 21, vacuum extractor 22 and vacuum-extruder 23 are connected successively, and screw extruder 20 is connected with vacuum extractor 22, and valve body 21 is arranged between screw extruder 20 and the vacuum extractor 22.Discharging mechanism also comprises filtering head 24 by turns, and filtering head 24 is arranged on the exit of vacuum-extruder 23.Screw extruder 20 is provided with premix glue inlet, auxiliary agent inlet and vacuum orifice, and the quantity of vacuum orifice is 2 on the screw extruder 20.Ribbon conveyer 18 is transported to side feeding machine 19 with premix glue, is provided with paddle in the side feeding machine 19.
Because material screw extruder 20 in the mixing production line of heat treatment can not be drained low molecular weight gas only fully, need further vacuumize processing at the vacuum extractor 22 in rotating discharging mechanism.Two covers by turns discharging mechanism can guarantee that the two can produce by turns.
Compared with prior art; The mixing production line of the heat treatment of heat vulcanized silicone rubber provided by the invention; Can produce high performance heat vulcanized silicone rubber, both improve product stability and quality, bigger again reduction energy consumption; And the appearance that can avoid the low molecular weight volatile thing to explode, ensure safety in production.
To the above-mentioned explanation of the disclosed embodiments, make this area professional and technical personnel can realize or use the present invention.Multiple modification to these embodiment will be conspicuous concerning those skilled in the art, and defined General Principle can realize under the situation that does not break away from the spirit or scope of the present invention in other embodiments among this paper.Therefore, the present invention will can not be restricted to these embodiment shown in this paper, but will meet and principle disclosed herein and features of novelty the wideest corresponding to scope.