CN102601020A - Electrostatic coating collector - Google Patents

Electrostatic coating collector Download PDF

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Publication number
CN102601020A
CN102601020A CN2012100363044A CN201210036304A CN102601020A CN 102601020 A CN102601020 A CN 102601020A CN 2012100363044 A CN2012100363044 A CN 2012100363044A CN 201210036304 A CN201210036304 A CN 201210036304A CN 102601020 A CN102601020 A CN 102601020A
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CN
China
Prior art keywords
coating
straight tube
corona discharge
air
discharge electrode
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Pending
Application number
CN2012100363044A
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Chinese (zh)
Inventor
宋岩
左全民
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHENGZHOU ZHONGYUAN THERMAL ENERGY TECHNOLOGY Co Ltd
Original Assignee
ZHENGZHOU ZHONGYUAN THERMAL ENERGY TECHNOLOGY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by ZHENGZHOU ZHONGYUAN THERMAL ENERGY TECHNOLOGY Co Ltd filed Critical ZHENGZHOU ZHONGYUAN THERMAL ENERGY TECHNOLOGY Co Ltd
Priority to CN2012100363044A priority Critical patent/CN102601020A/en
Publication of CN102601020A publication Critical patent/CN102601020A/en
Pending legal-status Critical Current

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Abstract

The invention discloses an electrostatic coating collector, which comprises a coating receiving electrode and a corona electrode, wherein a storage measurement recovery mechanism is arranged below the coating receiving electrode. The coating receiving electrode is of a plate-type or tube-type structure and is used for collecting coating particle fog suspending in the air in an ionizing manner, thereby improving the environment and operating conditions and achieving the effects of energy saving and emission reduction. According to the electrostatic coating collector disclosed by the invention, an existing coating production line is modified slightly, the equipment investment is low, and the recovery efficiency is high; and moreover, the electrostatic coating collector is simple to operate and high in automation degree.

Description

Static coating gatherer
Technical field
The invention belongs to the application techniques field, relate in particular to a kind of static coating gatherer.
Background technology
In industrial trade manufacturing process, need or other needs from anticorrosion needs or decoration, generally all need carry out application to the surface of the work of producing and handle.The application processing mainly comprises sprays paint, and plastic-blasting is electroplated or the like.It is one of most widely used technology that the application of spraying paint is handled.But in the spraying coating process process,, also have a large amount of unnecessary coating to dance in the air aloft except being sprayed on the coating of surface of the work.Not only cause waste of material, also cause environmental pollution.There are large quantity of exhaust gas, waste residue, waste water to produce.Can only handle through various environmental practices, need to increase a large amount of environmental practice expenses; Therefore in the factory construction, the application workshop is a great problem in the industrial construction always.
Along with " environmental protection " situation is more and more severeer, field of coating and the people closely-related pollution problem of living, urgency is to be solved.Under this urgent situation, be badly in need of finding a kind of painting operation new way.The online retracting device of the coating that the present invention relates to both prevented the pollution of the environment, and can reclaim coating again and reduce production costs.
Summary of the invention
The present invention is in order to solve weak point of the prior art, provide a kind of simple in structure, be easy to fitting operation, automaticity is high, recovering effect is good static coating gatherer.
For solving the problems of the technologies described above, the present invention adopts following technical scheme: static coating gatherer, comprise coating receiving electrode and corona discharge electrode, and coating receiving electrode below is provided with and stores the metering recovering mechanism.
Said coating precipitates very plank frame; Comprise that at least two rows that laterally arrange are dull and stereotyped, corona discharge electrode is located between adjacent two flat boards, and the corona discharge electrode two ends are respectively equipped with a fixed head; Each planar surface all offers several air-vents, the air-vent interlaced arrangement on each flat board.
Said coating precipitates very tubular structure; Comprise at least one row's straight tube that laterally arranges; Corona discharge electrode is located in the middle of the straight tube; The corona discharge electrode two ends are respectively equipped with a fixed head, and every straight tube front surface all offers several air-vents, lip-deep air-vent interlaced arrangement behind air-vent on the straight tube front surface and the straight tube with the surface, back.
Two rows before and after said straight tube is provided with have the gap between adjacent two straight tubes of every row, and are corresponding before and after the air-vent on the gap between front-seat adjacent two straight tubes and the back row's straight tube, front-seat straight tube with after the straight tube interlaced arrangement of arranging.
Said storage metering recovering mechanism comprises the accumulator tank of open top, and the accumulator tank bottom is provided with meter and the converter with three-port structure, and two input ports of converter are communicated with accumulator tank and meter respectively.
Said corona discharge electrode one end is provided with tensioning apparatus.
Said fixed head is provided with the insulation holder.
Adopt technique scheme, the coating receiving electrode is installed in the workpiece rear, and at painting operation, particularly when spraying paint, the coating cloud that is not sprayed onto on the workpiece is absorbed by the coating receiving electrode, reclaims by storing the metering recovering mechanism again.
The coating receiving electrode has board-like or two kinds of structures of tubular type; Corona discharge electrode (wire electrode) connects the positive pole of electrostatic generator; Forward and backward flat board (straight tube) connects the negative pole of electrostatic generator, forms electric field between corona discharge electrode and the forward and backward flat board (straight tube), and the coating cloud that is not sprayed onto on the workpiece enters into electric field through air-vent; Be ionized to charged cation; Produce attraction with forward and backward flat board (straight tube) inwall, be adsorbed to flow to behind forward and backward flat board (straight tube) inwall and store in the metering recovering mechanism, directly be sprayed onto flowing directly to of forward and backward flat board (straight tube) front surface and store in the metering recovering mechanism.Air-vent plays the effect of penetrating coating cloud, makes that the absorption coating cloud is more thorough; Before lip-deep air-vent interlaced arrangement behind air-vent interlaced arrangement and the air-vent on the straight tube front surface and the straight tube of air-vent and rear plate on the flat board, can guarantee that coating cloud enters in the electric field can be recovered fully.
Two rows before and after straight tube is provided with have the gap between adjacent two straight tubes of every row, and are corresponding before and after the air-vent on the gap between front-seat adjacent two straight tubes and the back row's straight tube, front-seat straight tube with after the straight tube interlaced arrangement of arranging.The absorbability that being provided with of this structure can be improved coating cloud and reclaim more thorough.
Tensioning apparatus plays the effect of traction, stable electrical polar filament.The insulation holder is used for fixing corona discharge electrode.
The present invention adopts the mode of ionization will be suspended in airborne coating particles mist and collects, and improves environment and operating condition, plays the effect of energy-saving and emission-reduction; Less to existing paint line change, equipment investment is little, and organic efficiency is high; Simple to operate, automaticity is high.
Description of drawings
Fig. 1 is the structural representation of the embodiment of the invention one;
Fig. 2 is the side view of Fig. 1;
Fig. 3 is an A-A cutaway view in the middle of Fig. 1;
Fig. 4 is the structural representation of the embodiment of the invention two;
Fig. 5 is the side view of Fig. 4;
Fig. 6 is a B-B cutaway view in the middle of Fig. 4.
The specific embodiment
Embodiment one: like Fig. 1~shown in Figure 3, static coating gatherer of the present invention comprises coating receiving electrode and corona discharge electrode 4 (wire electrode), and coating receiving electrode below is provided with and stores the metering recovering mechanism.
Coating precipitates very plank frame; Preceding dull and stereotyped 1 and the rear plate 2 that comprise and laterally arrange; Corona discharge electrode 4 is arranged between preceding flat board 1 and the rear plate 2; Before dull and stereotyped 1 with rear plate 2 directly over under respectively level be provided with fixed head 3 and fixed head 10, before corona discharge electrode 4 lower ends are connected with and stretch out dull and stereotyped 1 with the tensioning apparatus 5 of rear plate 2 bottom surfaces, the tensioning apparatus 5 of present embodiment adopts weights.Before dull and stereotyped 1 all offer several air-vents 6, the air-vent 6 on preceding dull and stereotyped 1 and air-vent 6 interlaced arrangement of rear plate 2 with rear plate 2 surfaces.
Store the accumulator tank 7 that the metering recovering mechanism comprises open top, accumulator tank 7 bottoms are provided with meter 9 and the converter 8 with three-port structure, and two input ports of converter 8 are communicated with accumulator tank 7 and meter 9 respectively.Corona discharge electrode 4 lower ends penetrate fixed head 10 and are connected with tensioning apparatus 5, are equipped with insulation holder 11 on fixed head 3 and the fixed head 10.
Intermediate arrangement has suspension conveyer chain in the paint line paint spray booth, and workpiece is suspended on the carrier chain, and does transverse movement (with rotatablely moving) with suspension conveyer chain.Spray gun manipulator or spray gun device move up and down in the workpiece front.The present invention places the workpiece rear.
During painting operation, corona discharge electrode 4 connects the positive pole of electrostatic generators, and preceding dull and stereotyped 1 is connected the negative pole of electrostatic generator with rear plate 2; Positive and negative polarities voltage is greater than 20 volts, preceding dull and stereotyped 1 and rear plate 2 between form electric field, the coating of spray gun ejection is that the form with atomizing sprays to and is coated with workpiece; Wherein a part of coating is fallen and is coated with on the workpiece, and another part coating cloud flies to air-flow backward, and the coating cloud that is not sprayed onto on the workpiece enters into electric field through air-vent 6; Be ionized to charged cation; Produce attraction with preceding dull and stereotyped 1 with rear plate 2 inwalls, behind flat board 1 and rear plate 2 inwalls, run up to and to a certain degree form flow before being adsorbed to; Under the gravity effect, flow in the accumulator tank 7 downwards, flat board 1 and rear plate 2 front surfaces flows directly in the accumulator tank 7 before directly being sprayed onto.Operational Conversion Unit 8 can be directly discharged lacquer liquid, also can be earlier uses through discharging to reclaim after the weighing of meter 9 again.
Embodiment two: like Fig. 4~shown in Figure 6; Be that with the difference of embodiment one coating precipitates very tubular structure, comprise vertically and at least one row's straight tube 12 that laterally arranges; Be provided with corona discharge electrode 4 among the straight tube 12, corona discharge electrode 4 lower ends are connected with the tensioning apparatus 5 that stretches out straight tube 12 bottoms.Every straight tube 12 front surfaces all offer several air-vents 6 with the surface, back, air-vent 6 on straight tube 12 front surfaces and lip-deep air-vent 6 interlaced arrangement in straight tube 12 backs.
Two rows before and after straight tube 12 is provided with have the gap between adjacent two straight tubes 12 of every row, and the gap between front-seat adjacent two straight tubes 12 is corresponding with air-vent 6 front and back on the row's straight tube 12 of back, front-seat straight tube 12 with after straight tube 12 interlaced arrangement of arranging.
In use; The coating cloud that is not sprayed onto on the workpiece gets in the electric field that forms in the straight tube 12 through air-vent 6; Coating cloud is ionized to charged cation; Flow in the accumulator tank 7 after being adsorbed to straight tube 12 inwalls, directly be sprayed onto straight tube 12 front surfaces and the lacquer liquid through the gap between two straight tubes 12 at front row flows directly in the accumulator tank 7.
The technical scheme that the present invention asks for protection is not restricted to the described embodiments, and the present invention also has various changes and modifications, and for example, the corona discharge electrode 4 in the plank frame can horizontal arrangement; Straight tube 12 in the tubular structure also can horizontal arrangement with corona discharge electrode 4.This variation and improvement all fall in the scope of requirement protection of the present invention.

Claims (7)

1. static coating gatherer is characterized in that: comprise coating receiving electrode and corona discharge electrode, be provided with below the coating receiving electrode and store the metering recovering mechanism.
2. static coating gatherer according to claim 1; It is characterized in that: said coating precipitates very plank frame; Comprise that at least two rows that laterally arrange are dull and stereotyped, corona discharge electrode is located between adjacent two flat boards, and the corona discharge electrode two ends are respectively equipped with a fixed head; Each planar surface all offers several air-vents, the air-vent interlaced arrangement on each flat board.
3. static coating gatherer according to claim 1; It is characterized in that: said coating precipitates very tubular structure; Comprise at least one row's straight tube that laterally arranges, corona discharge electrode is located in the middle of the straight tube, and the corona discharge electrode two ends are respectively equipped with a fixed head; Every straight tube front surface all offers several air-vents, lip-deep air-vent interlaced arrangement behind air-vent on the straight tube front surface and the straight tube with the surface, back.
4. static coating gatherer according to claim 3; It is characterized in that: two rows before and after said straight tube is provided with; Has the gap between adjacent two straight tubes of every row; Gap between front-seat adjacent two straight tubes is corresponding with the air-vent front and back on the row's straight tube of back, front-seat straight tube and back row's straight tube interlaced arrangement.
5. according to claim 1 or 2 or 3 or 4 described static coating gatherers; It is characterized in that: said storage metering recovering mechanism comprises the accumulator tank of open top; The accumulator tank bottom is provided with meter and the converter with three-port structure, and two input ports of converter are communicated with accumulator tank and meter respectively.
6. according to claim 2 or 3 or 4 described static coating gatherers, it is characterized in that: said corona discharge electrode one end is provided with tensioning apparatus.
7. according to claim 2 or 3 or 4 described static coating gatherers, it is characterized in that: said fixed head is provided with the insulation holder.
CN2012100363044A 2012-02-17 2012-02-17 Electrostatic coating collector Pending CN102601020A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012100363044A CN102601020A (en) 2012-02-17 2012-02-17 Electrostatic coating collector

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012100363044A CN102601020A (en) 2012-02-17 2012-02-17 Electrostatic coating collector

Publications (1)

Publication Number Publication Date
CN102601020A true CN102601020A (en) 2012-07-25

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Country Link
CN (1) CN102601020A (en)

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4354451A (en) * 1980-01-30 1982-10-19 Esb Elektrostatische Spruh- Und Beschichtungsanlagen G.F. Vohringer Gmbh Device for spray-coating a workpiece with powder particles
CN2227984Y (en) * 1995-03-30 1996-05-29 衢州市三爱夫实业开发有限责任公司 Single-stage electrostatic dust-collecting device for air purifier
CN2332490Y (en) * 1998-05-18 1999-08-11 李立功 High voltage electrostatic indoor air cleaner
CN2426385Y (en) * 2000-06-13 2001-04-11 杭州蓝保环境技术有限公司 High-voltage electrostatic treating device for kitchen cooking fume purifier
JP2010247026A (en) * 2009-04-13 2010-11-04 Asahi Sunac Corp Powder coating apparatus, and coating method using the same
CN101879486A (en) * 2010-01-06 2010-11-10 王宝根 Spray booth for automatically recycling spray mist through electrostatic adsorption
CN202438432U (en) * 2012-02-17 2012-09-19 郑州中远热能技术有限公司 Online coating recovery device for coating production line

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4354451A (en) * 1980-01-30 1982-10-19 Esb Elektrostatische Spruh- Und Beschichtungsanlagen G.F. Vohringer Gmbh Device for spray-coating a workpiece with powder particles
CN2227984Y (en) * 1995-03-30 1996-05-29 衢州市三爱夫实业开发有限责任公司 Single-stage electrostatic dust-collecting device for air purifier
CN2332490Y (en) * 1998-05-18 1999-08-11 李立功 High voltage electrostatic indoor air cleaner
CN2426385Y (en) * 2000-06-13 2001-04-11 杭州蓝保环境技术有限公司 High-voltage electrostatic treating device for kitchen cooking fume purifier
JP2010247026A (en) * 2009-04-13 2010-11-04 Asahi Sunac Corp Powder coating apparatus, and coating method using the same
CN101879486A (en) * 2010-01-06 2010-11-10 王宝根 Spray booth for automatically recycling spray mist through electrostatic adsorption
CN202438432U (en) * 2012-02-17 2012-09-19 郑州中远热能技术有限公司 Online coating recovery device for coating production line

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Application publication date: 20120725