CN102593728A - 高压开关柜柜体 - Google Patents
高压开关柜柜体 Download PDFInfo
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- CN102593728A CN102593728A CN2012100435964A CN201210043596A CN102593728A CN 102593728 A CN102593728 A CN 102593728A CN 2012100435964 A CN2012100435964 A CN 2012100435964A CN 201210043596 A CN201210043596 A CN 201210043596A CN 102593728 A CN102593728 A CN 102593728A
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- 210000002356 Skeleton Anatomy 0.000 claims description 49
- 230000001264 neutralization Effects 0.000 claims description 12
- 280000871617 Vault companies 0.000 claims description 7
- 230000000875 corresponding Effects 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 3
- 239000000463 materials Substances 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 229910052751 metals Inorganic materials 0.000 abstract description 6
- 239000002184 metals Substances 0.000 abstract description 6
- 238000005452 bending Methods 0.000 abstract description 5
- 239000002994 raw materials Substances 0.000 abstract description 3
- 239000002699 waste materials Substances 0.000 abstract description 2
- 238000005192 partition Methods 0.000 abstract 1
- 238000005516 engineering processes Methods 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 210000001503 Joints Anatomy 0.000 description 1
- 241000287181 Sturnus vulgaris Species 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 238000005269 aluminizing Methods 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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Abstract
本发明是高压开关柜柜体，其特征是包括型材骨架、柜体顶板、母线室侧板、电缆室侧板、仪表箱侧板、仪表箱继电器板、断路器室侧板、柜体底板、左框架、横梁、右框架。优点：由于采用型材作为柜体的骨架，型材横截面整体呈薄壁形，避免了现有型材圆形或矩形内腔同一壁厚对材料的浪费；T形的凹槽设计不仅便于实现便捷的装配，且具有棱角分明、线条流畅等特点；经特殊设计横截面的型材具有节省原材料、抗弯强度高等特点。另外由于型材之间搭接，以及与其他零件之间的搭接简单，提高了生产效率，减少了生产周期；其它钣金零件仅起到分隔的作用，强度要求低，仅需简单折弯处理即可，降低了制造费用。
Description
高压开关柜柜体
技术领域
[0001] 本发明涉及的是一种高压开关柜体。属高压电器领域。
背景技术
[0002] 现有的高压开关柜的结构一般以JYNl、KYNl、XGN2等产品为代表的型材焊接柜和以KYN18、KYN28等产品未代表的弯板组装柜两种形式。焊接柜主要以焊接技术作为零部件搭接的手段，将钢板类型材如角钢、槽钢等零部件焊接而成的柜体，焊接柜构造简单，搭接部位接触强度高，柜体刚度好。但同时具有加工手段粗糙、精度低、焊接变形大和生产周期长等缺陷；组装柜主要以零件组装作为零部件搭接的手段，将钢板或敷铝锌板支撑的钣金件用螺纹紧固件连接组成。组装柜加工手段先进，装配精度高，但同时具有柜体构造较为复杂，为提高零部件的强度零部件强度，多数零件在制作上采用多重折弯的工艺，制造成本高。由于采用多重折弯的加工工艺，原材料利用率不高，零部件重量大，装配强度大，无形中延长了制造周期。
发明内容
[0003] 本发明提出的是一种高压开关柜柜体，其目的旨在克服现有技术所存在的上述不足，具有组装工艺简单，强度高，制造周期短等优点。
[0004] 本发明的技术解决方案：其特征是由型材骨架构成整个开关柜的骨架，柜体顶板安装在型材骨架的顶面，母线室侧板共2块左右对称的安装在型材骨架的后上部的空档处，电缆室侧板共2块左右对称的安装在型材骨架的后下部的空档处，仪表箱侧板共2块左右对称的安装在型材骨架的前上部的空档处，仪表箱继电器板通过螺钉安装在左右仪表箱侧板之间，断路器室侧板共2块左右对称的安装在型材骨架的前下部的空档处，柜体底板安装在型材骨架的底面；T形螺钉穿过母线室侧板、电缆室侧板、仪表箱继电器板、仪表箱侧板、断路器室侧板的折边上开有的一长方形孔并嵌入型材上近似T形的凹槽内，T形螺钉旋转90°后用螺母锁住；所述的型材骨架由左框架、10个横梁、右框架组成，左框架、右框架结构完全对称，A横梁、B横梁、C横梁、D横梁位于四个边角处，该边角处有3个型材互相连接，左框架、右框架与A横梁、B横梁、C横梁、D横梁通过连接件、T形螺钉、角撑连接相互搭接，E横梁、F横梁位于型材骨架的底面和顶面的中部，并与左框架、右框架自身中部的立柱对齐而横梁位于型材骨架的后面中部位置，H横梁位于型材骨架的左框架、右框架的中部立柱的中部位置；1横梁位于型材骨架的前部上方位置，I横梁与左框架、右框架对齐J 横梁位于型材骨架的下方；在E横梁、F横梁、G横梁、H横梁、I横梁、J横梁的两端有螺纹圆孔，左框架、右框架与该螺纹圆孔对应安装的位置处加工一圆过孔，螺钉穿过该圆过孔和各横梁上的螺纹圆孔直接螺纹相接；所述的型材结构呈正方形，近似T形的凹槽对称设置在每个正方形截面边的中心位置，在型材正方形截面四边的拐角处设置B圆孔，在正方形截面四边的中心位置设置带螺
纹的A圆孔。[0005] 本发明的优点：由于采用型材作为柜体的骨架，型材横截面整体呈薄壁形，避免了现有型材圆形或矩形内腔同一壁厚对材料的浪费；T形的凹槽设计不仅便于实现便捷的装配，且具有棱角分明、线条流畅等特点；经特殊设计横截面的型材具有节省原材料、抗弯强度高等特点。另外由于型材之间搭接，以及与其他零件之间的搭接简单，提高了生产效率， 减少了生产周期；其它钣金零件仅起到分隔的作用，强度要求低，仅需简单折弯处理即可， 降低了制造费用。
附图说明 [0006] 附图I[0007] 附图2附图 3是图[0008] 附图4[0009] 附图5[0010] 附图6[0011] 附图7[0012] 图中的
继电器板、6是仪表箱侧板、7是断路器室侧板、8是柜体底板、9是左框架、10是横梁、11是右框架、12是A圆孔、13是近似T形凹槽、14是B圆孔、15是型材、16是螺钉、17是连接件、 18是T形螺钉、19是角撑、20是钣金零件。
具体实施方式
[0013] 对照附图1，其结构是由型材骨架2构成整个开关柜的骨架，柜体顶板I安装在型材骨架2的顶面，母线室侧板3共2块左右对称的安装在型材骨架2的后上部的空档处，电缆室侧板4共2块左右对称的安装在型材骨架2的后下部的空档处，仪表箱侧板6共2块左右对称的安装在型材骨架2的前上部的空档处，仪表箱继电器板5通过螺钉安装在左右仪表箱侧板6之间，断路器室侧板7共2块左右对称的安装在型材骨架2的前下部的空档处，柜体底板8安装在型材骨架2的底面；其中母线室侧板3、电缆室侧板4、仪表箱继电器板5、仪表箱侧板6、断路器室侧板7与型材骨架2之间在安装时，上述零件在折边上开有一长方形孔，将T形螺钉从孔中穿过，并嵌入型材I上近似T形的凹槽内，旋转90°后用螺母锁住即可。
[0014] 对照附图2、3、5、6，型材骨架2由左框架9、10个横梁10、右框架11组成。左框架
9、右框架11结构完全对称，A横梁10、B横梁10、C横梁10、D横梁10位于四个边角处，该边角处有3个型材15互相连接，左框架9、右框架11与A横梁10、B横梁10、C横梁10、D 横梁10相互搭接时用连接件17、T形螺钉18、角撑19连接，其中T形螺钉18插入型材15 上近似T形的凹槽13内，旋转90°及不会脱出，螺母锁住连接件17、角撑19上的孔和与该孔相对应的T形螺钉18 ；E横梁10位于型材骨架2的顶面的前部；F横梁10位于型材骨架 2的底面的中部，与左框架9、右框架11自身中部的立柱对齐；G横梁10位于型材骨架2的后面中部位置，与左框架9、右框架11自身中部的横梁对齐；H横梁10位于型材骨架2的左框架9、右框架11自身的中部立柱与中部的横梁位置；1横梁10位于型材骨架2的前部上方位置，I横梁10与左框架9、右框架11自身前部横梁对齐J横梁10位于型I横梁10的下方；在E横梁10、F横梁10、G横梁10、H横梁10、I横梁10、J横梁10的两端有螺纹圆孔，左框架9、右框架11与该螺纹圆孔对应安装的位置处加工一圆过孔，螺钉16穿过该圆过孔和横梁10上的螺纹圆孔直接螺纹相接。
[0015] 对照附图4，型材15作为型材骨架的主要基础构件，型材15的结构呈正方形，每个正方形截面边的中心位置对称设置近似T形的凹槽13，在型材15正方形截面四边的拐角处设置B圆孔14，在正方形截面四边的中心位置设置带螺纹的A圆孔12。近似T形的凹槽 13的作用是减轻材料重量；用来在铝型材上固定其他零件。B圆孔14的作用是减轻材料重量。A圆孔12的作用是减轻材料重量；本型材互相连接时可在此孔加工螺纹，通过螺钉直接固定。
[0016] 对照附图7，高压开关柜柜体骨架2与钣金零件20连接时，只需在折边上开一长方形孔，将T形螺钉18从孔中穿过，并嵌入型材I上近似T形的凹槽13内，旋转90°后用螺母锁住即可。
Claims (1)
1.高压开关柜柜体，其特征是由型材骨架构成整个开关柜的骨架，柜体顶板安装在型材骨架的顶面，母线室侧板共2块左右对称的安装在型材骨架的后上部的空档处，电缆室侧板共2块左右对称的安装在型材骨架的后下部的空档处，仪表箱侧板共2块左右对称的安装在型材骨架的前上部的空档处，仪表箱继电器板通过螺钉安装在左右仪表箱侧板之间，断路器室侧板共2块左右对称的安装在型材骨架的前下部的空档处，柜体底板安装在型材骨架的底面；T形螺钉穿过母线室侧板、电缆室侧板、仪表箱继电器板、仪表箱侧板、 断路器室侧板的折边上开有的一长方形孔并嵌入型材上近似T形的凹槽内，T形螺钉旋转 90°后用螺母锁住；所述的型材骨架由左框架、10个横梁、右框架组成，左框架、右框架结构完全对称，A横梁、B横梁、C横梁、D横梁位于四个边角处，该边角处有3个型材互相连接，左框架、右框架与A横梁、B横梁、C横梁、D横梁通过连接件、T形螺钉、角撑连接相互搭接，E横梁、F横梁位于型材骨架的底面和顶面的中部，并与左框架、右框架自身中部的立柱对齐而横梁位于型材骨架的后面中部位置，H横梁位于型材骨架的左框架、右框架的中部立柱的中部位置横梁位于型材骨架的前部上方位置，I横梁与左框架、右框架对齐J横梁位于型材骨架的下方；在E横梁、F横梁、G横梁、H横梁、I横梁、J横梁的两端有螺纹圆孔，左框架、右框架与该螺纹圆孔对应安装的位置处加工一圆过孔，螺钉穿过该圆过孔和各横梁上的螺纹圆孔直接螺纹相接；所述的型材结构呈正方形，近似T形的凹槽对称设置在每个正方形截面边的中心位置，在型材正方形截面四边的拐角处设置B圆孔，在正方形截面四边的中心位置设置带螺纹的A圆孔。
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| CN102853620A (zh) * | 2012-08-30 | 2013-01-02 | 宁波罗特电器有限公司 | 冷藏柜箱体固定结构 |
| CN105387041A (zh) * | 2015-12-15 | 2016-03-09 | 河南奥斯派克科技有限公司 | 高强度凹凸槽方矩管或圆矩管连接结构 |
| CN105569185A (zh) * | 2015-12-18 | 2016-05-11 | 河南奥斯派克科技有限公司 | 高强度凹凸槽型钢连接房屋 |
| CN105981245A (zh) * | 2013-12-16 | 2016-09-28 | 伊顿工业（奥地利）有限公司 | 具有用于配电母线的可移除底板的用于控制柜的框架、以及用于控制柜的制造方法 |
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| CN105569185A (zh) * | 2015-12-18 | 2016-05-11 | 河南奥斯派克科技有限公司 | 高强度凹凸槽型钢连接房屋 |
| CN105569185B (zh) * | 2015-12-18 | 2018-10-19 | 河南奥斯派克科技有限公司 | 高强度凹凸槽型钢连接房屋 |
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