CN102589221A - Device and method using ultrasonic wave for preparing ice slurry - Google Patents

Device and method using ultrasonic wave for preparing ice slurry Download PDF

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Publication number
CN102589221A
CN102589221A CN2012100885947A CN201210088594A CN102589221A CN 102589221 A CN102589221 A CN 102589221A CN 2012100885947 A CN2012100885947 A CN 2012100885947A CN 201210088594 A CN201210088594 A CN 201210088594A CN 102589221 A CN102589221 A CN 102589221A
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China
Prior art keywords
ice
fluid state
ultrasonic
making compartment
water
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CN2012100885947A
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殷勇高
陈瑶
张小松
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SUZHOU SMART ELECTRIC POWER TECHNOLOGY Co Ltd
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SUZHOU SMART ELECTRIC POWER TECHNOLOGY Co Ltd
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Publication of CN102589221A publication Critical patent/CN102589221A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/80Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
    • Y02P60/85Food storage or conservation, e.g. cooling or drying

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Abstract

The invention provides a device and a method both using ultrasonic waves for preparing ice slurry. The preparing device includes an ultrasonic atomization spraying device and an ice slurry preparation chamber; and the ultrasonic atomization spraying device includes an ultrasonic generator, an energy converter and an ultrasonic nozzle. The preparing method includes the steps as follows: chilled water stored in a chilled water tank is pumped out, is then sent into the ultrasonic atomization spraying device so as to be atomized into vaporific particles, and is sprayed into the ice slurry preparation chamber through the ultrasonic nozzle; and air with low moisture content is sent into the ice slurry preparation chamber through an air inlet, so as to lower the temperature of atomized chilled water to condense as small ice crystals. The invention mainly takes water as the cycle fluid, thereby reducing pollution to the environment; and compared with the conventional method, the device and method save a great deal of electric energy, and realize sustainable development in energy utilization.

Description

A kind of apparatus and method of utilizing ultrasonic wave to prepare fluid state ice
Technical field
The invention belongs to ultrasonic applications, evaporative freezing refrigeration, produce the technical field of fluid state ice, particularly a kind of utilize the ultrasonic atomization chilled water to spray to combine to evaporate cold process produce fluid state ice and device.
Background technology
The phase-changing energy-storing technology is to be used for building energy saving field to reduce the important technology that building and heating/energy consumption for cooling solves contradiction between power supply and demand.Ice storage technology then is one of important representative of current phase-changing energy-storing technology.Ice-storage system can be divided into static ice-storage system and dynamic ice cold-storage system.Static ice-storage system is easy to realize, uses comparatively generally, but exists certain defective: the obvious layering of cold water and ice sheet, increased the thermal resistance of solid/liquid interfaces, and reduced heat exchange efficiency, energy loss is big; The bulk ice that the ice of processing is normally static, it is slow to release speed of cooling, and is unfavorable for transporting, and lacks flexibility.In order to overcome these problems, the dynamic ice cold-storage technology is arisen at the historic moment.The ice of producing in the dynamic ice cold-storage system is fluid ice (binary ice, ice slurry), is that the form of mixtures with the small ice crystal and the aqueous solution is present in the cold accumulation system.Ice crystal has bigger heat transfer area, can obtain cooling speed and the characteristic of temperature conciliation preferably faster; Improve storage density of cold, reduced the floor space and the initial cost of ice storage system; Fluid state ice has good flowability, can carry through pump, and the flexibility of cold accumulation system has also obtained promoting greatly.
At present, the preparation method of fluid state ice mainly contains: direct contact heat-exchanging method, facing, vacuum method, subcooled water system fluid state ice method.These methods exist respectively that environmental protection characteristic is poor, energy consumption is big, vacuum state is difficult to keep, the supercooled state instability of water is easy to generate that ice is stifled, the control of evaporating temperature requires the very accurately very high shortcoming of difficulty, therefore research and develop the new and effective method of producing fluid state ice and have great importance.
Summary of the invention
The present invention provides a kind of environmental protection and energy saving, simple in structure, easy to implement based on the ultrasonic atomization spray and evaporated the method for producing fluid state ice and the device of refrigeration technique.
For solving the problems of the technologies described above, technical scheme provided by the invention is:
A kind of device that utilizes ultrasonic wave to prepare fluid state ice comprises: ultrasonic atomization spray equipment and fluid state ice ice-making compartment; Said ultrasonic atomization spray equipment comprises supersonic generator, energy converter and ultrasonic nozzle.Supersonic generator, energy converter and ultrasonic nozzle link to each other successively, and ultrasonic nozzle is positioned at fluid state ice ice-making compartment upper end; There is air intake fluid state ice ice-making compartment upper end, and cooler is separated in inside, and the lower end has air outlet slit to link to each other with centrifugal blower; Fluid state ice ice-making compartment lower end links to each other with frozen water separator, ice machine bin successively.
A kind of method of utilizing ultrasonic wave to prepare fluid state ice, adopt following steps:
The chilled water that (1) will be stored in the freezing water tank is extracted out and is sent in the supersonic atomizer, is atomized into uniform vaporific particle and sprays in the fluid state ice ice-making compartment through ultrasonic nozzle;
(2) low water capacity air is admitted to the fluid state ice ice-making compartment through air intake, the atomization refrigeration coolant-temperature gage is reduced condense into little ice crystal;
(3) ice crystal and the chilled water that freezes are through the frozen water separator separates, and ice crystal gets into ice machine bin, and chilled water gets in the freezing water tank through water pump;
(4) the fluid state ice ice-making compartment higher humid air that contains of discharging is sent to solution deep dehumidifying circulation through centrifugal blower and is carried out dehumidification treatments, sends into the fluid state ice ice-making compartment by air intake again.
Chilled water is to utilize the preposition process of evaporative freezing precooling to produce.
Technical scheme of the present invention is that traditional vacuum method and subcooled water legal system fluid state ice technology are combined, and utilizes the ultrasonic atomization spraying technique simultaneously, and is aided with that evaporative freezing precooling process and solution deep dehumidifying circulation realizes.The cold excessively method of producing fluid state ice of ultrasonic atomization spraying and sprinkling evaporation comprises ultrasonic atomization and evaporated cold two processes of fluid state ice of producing.
Its concrete scheme is following: at first utilize the evaporative freezing precooling process to produce chilled water; In fact the evaporative freezing precooling process is exactly the evaporative cooling process under non-normal temperature operating mode; This process is the pre-treatment process of this programme, and the chilled water of generation is stored in the freezing water tank; Then with temperature 0 oThe above chilled water of C is extracted out from freezing water tank and is sent in the supersonic atomizer through water pump, and chilled water is atomized into uniform vaporific particle by supersonic atomizer and sprays in the ice-making compartment through atomizer; On the other hand, the air of low water capacity also is admitted in the evaporation ice-making compartment simultaneously, and the dry-bulb temperature of air and water capacity are controlled in suitable numerical value through solution deep dehumidifying circulation, and this makes the wet-bulb temperature of air remain on 0 oBelow the C, the pressure in the ice-making compartment is maintained under the three phase point pressure (611.73Pa) the constantly vaporization of droplet surface that then in ice-making compartment, produces by ultrasonic atomization; And absorption heat of vaporization; Make the drop temperature to reduce gradually,, condense into little ice crystal up to the temperature that reaches the freezing point; Pressure in the ice-making compartment can remain on below the 611Pa or vacuum state, and droplet will be cooled to supercooled state this moment.Handled with separating cooler by supercooled water droplets; Water droplet becomes ice crystal after removing the subcooled water state; The ice crystal that generates can mix with the part water that does not freeze and separate through the frozen water separator, and ice crystal is used to produce fluid state ice, and regaining unnecessary chilled water into, freezing water tank continues to utilize.And the air of the higher water capacity of coming out from ice-making compartment can feed and dehumidifies the solution deep dehydrating unit, and the air of dehumidifying low water capacity later gets into again and continues on for ice making in the ice-making compartment.
Beneficial effect of the present invention is following.
1, the present invention mainly with water as cycle fluid, reduced pollution to environment; Save a large amount of electric energy with respect to traditional method, realized the sustainable development of using energy source.
2, the excusing from death ripple atomising device in this device makes water atomization, and its atomized particle size is thin, and quality is higher, and the atomizing grain can be suspended in aerial for a long time, helps evaporative freezing and crosses cold process, and effect is excellent.Ultrasonic atomization is compared with the alternate manner atomizing type; It has noiselessness, energy consumption is low, equipment volume is little, price is low; Can carry out more accurately, control rapidly atomizing particle easily; And can be used to environment, therefore be highly suitable in air conditioner surroundings and experimental facilities, ambient humidity being controlled with pressure.
3, this method and device are that producing of fluid state ice provides a kind of feasible method and scheme, only need the supersonic atomizer that technology is very ripe transform and evaporated cold ice-making compartment to combine and get final product.
Description of drawings
Fig. 1 is a kind of structural representation that utilizes ultrasonic wave to prepare the device of fluid state ice of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing, technical scheme of the present invention is carried out detailed explanation.
A kind of ultrasonic atomization that utilizes evaporated the cold method of producing fluid state ice; Comprise ultrasonic atomization and evaporated cold two main processes; Its concrete steps are following: chilled water is admitted in the supersonic atomizer and atomizes, and sprays into then in the evaporation ice-making compartment, and the air of the low water capacity of low temperature also is passed in the ice-making compartment; Droplet becomes ice or reaches supercooled state in ice-making compartment, separate cold and becoming on the ice production apparatus and form fluid state ice through separating device for cooling.
The present invention at first utilizes the preposition process of evaporative freezing precooling to produce chilled water, is stored in the freezing water tank 8, then chilled water is sent into the ultrasonic atomization spray equipment through water pump 12.The ultrasonic atomization spray equipment comprises supersonic generator 1, energy converter 2, ultrasonic nozzle 3.Open ultrasonic nozzle 3 the chilled water atomizing spray is gone into ice-making compartment 4, will hang down the water capacity air simultaneously and send into ice-making compartment 4 through air intake 10.The droplet that fogging degree is very high evaporated cold formation ice crystal or subcooled water in the environment of the low water capacity of low temperature, the air of the low water capacity of low temperature is handled by the solution deep dehumidification process and obtained.Also can ice-making compartment 4 be maintained vacuum state, droplet can form subcooled water under vacuum environment.The subcooled water that produces in the ice-making compartment 4 separates mixture of ice and water with carrying out Xie Leng after separate cooler 5 then through frozen water separator 6, ice crystal gets into ice machine bin 7, and unnecessary chilled water is sent in the freezing water tank 8 through water pump 11.The higher water capacity air that ice-making compartment 4 is discharged is sent into solution deep dehumidifying circulation equally through blower fan 9 and is carried out dehumidification treatments, and then gets into ice-making compartment 4 by inlet 10.

Claims (4)

1. a device that utilizes ultrasonic wave to prepare fluid state ice is characterized in that comprising: ultrasonic atomization spray equipment and fluid state ice ice-making compartment; Said ultrasonic atomization spray equipment comprises supersonic generator, energy converter and ultrasonic nozzle.
2. device according to claim 1 is characterized in that: said supersonic generator, energy converter and ultrasonic nozzle link to each other successively, and ultrasonic nozzle is positioned at fluid state ice ice-making compartment upper end; There is air intake fluid state ice ice-making compartment upper end, and cooler is separated in inside, and the lower end has air outlet slit to link to each other with centrifugal blower; Fluid state ice ice-making compartment lower end links to each other with frozen water separator, ice machine bin successively.
3. method of utilizing ultrasonic wave to prepare fluid state ice is characterized in that adopting following steps:
The chilled water that (1) will be stored in the freezing water tank is extracted out and is sent in the supersonic atomizer, is atomized into uniform vaporific particle and sprays in the fluid state ice ice-making compartment through ultrasonic nozzle;
(2) low water capacity air is admitted to the fluid state ice ice-making compartment through air intake, the atomization refrigeration coolant-temperature gage is reduced condense into little ice crystal;
(3) ice crystal and the chilled water that freezes are through the frozen water separator separates, and ice crystal gets into ice machine bin, and chilled water gets in the freezing water tank through water pump;
(4) the fluid state ice ice-making compartment higher humid air that contains of discharging is sent to solution deep dehumidifying circulation through centrifugal blower and is carried out dehumidification treatments, sends into the fluid state ice ice-making compartment by air intake again.
4. method according to claim 3 is characterized in that: said chilled water is to utilize the preposition process of evaporative freezing precooling to produce.
CN2012100885947A 2012-03-30 2012-03-30 Device and method using ultrasonic wave for preparing ice slurry Pending CN102589221A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105928284A (en) * 2016-06-13 2016-09-07 中华全国供销合作总社济南果品研究院 Ice slurry pre-cooling device for agricultural products
CN106642860A (en) * 2017-02-20 2017-05-10 南京野崎制冷科技有限公司 Ice making device
CN107062723A (en) * 2017-05-19 2017-08-18 浙江海洋大学 A kind of utilization ultrasonic wave promotes the devices and methods therefor of seawater fluidisation ice nucleation
CN114295665A (en) * 2021-12-10 2022-04-08 西安交通大学 Water drop icing visual experiment device and application thereof
CN109682139B (en) * 2018-12-25 2024-02-06 福建工程学院 Online micronization mechanism for manufacturing seawater fluidized ice

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1608741A (en) * 2003-10-23 2005-04-27 上海复旦申花净化技术股份有限公司 Supersonic humidifying water-atomizing machine
CN1786626A (en) * 2005-10-31 2006-06-14 中国科学院广州能源研究所 Device for continuously fast preparing ice paste or hydrate paste and application thereof
CN1844808A (en) * 2006-05-12 2006-10-11 东南大学 Method and apparatus for dynamically making fluidic ice by solution dehumidification and evaporation
CN102052812A (en) * 2010-12-20 2011-05-11 东南大学 Method and device for preparing fluidized ice by utilizing air condensation-evaporation composite mode

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1608741A (en) * 2003-10-23 2005-04-27 上海复旦申花净化技术股份有限公司 Supersonic humidifying water-atomizing machine
CN1786626A (en) * 2005-10-31 2006-06-14 中国科学院广州能源研究所 Device for continuously fast preparing ice paste or hydrate paste and application thereof
CN1844808A (en) * 2006-05-12 2006-10-11 东南大学 Method and apparatus for dynamically making fluidic ice by solution dehumidification and evaporation
CN102052812A (en) * 2010-12-20 2011-05-11 东南大学 Method and device for preparing fluidized ice by utilizing air condensation-evaporation composite mode

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105928284A (en) * 2016-06-13 2016-09-07 中华全国供销合作总社济南果品研究院 Ice slurry pre-cooling device for agricultural products
CN105928284B (en) * 2016-06-13 2018-03-20 中华全国供销合作总社济南果品研究院 A kind of fluid state ice agricultural product pre-cooler
CN106642860A (en) * 2017-02-20 2017-05-10 南京野崎制冷科技有限公司 Ice making device
CN107062723A (en) * 2017-05-19 2017-08-18 浙江海洋大学 A kind of utilization ultrasonic wave promotes the devices and methods therefor of seawater fluidisation ice nucleation
CN109682139B (en) * 2018-12-25 2024-02-06 福建工程学院 Online micronization mechanism for manufacturing seawater fluidized ice
CN114295665A (en) * 2021-12-10 2022-04-08 西安交通大学 Water drop icing visual experiment device and application thereof

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Application publication date: 20120718