CN102584107B - Halogen-free A2 grade fireproof plate - Google Patents

Halogen-free A2 grade fireproof plate Download PDF

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Publication number
CN102584107B
CN102584107B CN 201210059003 CN201210059003A CN102584107B CN 102584107 B CN102584107 B CN 102584107B CN 201210059003 CN201210059003 CN 201210059003 CN 201210059003 A CN201210059003 A CN 201210059003A CN 102584107 B CN102584107 B CN 102584107B
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parts
fireproof plate
halogen
free
grade fireproof
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CN102584107A (en
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任学明
王蔚书
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Abstract

The invention relates to a halogen-free A2 grade fireproof plate. The fireproof plate is characterized in that the fireproof plate comprises the following components, by weight, 85-100 parts of quartz sand, 55-60 parts of brucite, 15-20 parts of light calcium carbonate, 4.5-5 parts of perlite, 4-5 parts of melamine, 10-15 parts of silica, 15-20 parts of aluminum hydroxide, 1.5-2 parts of a 20-35mm short glass fiber, 0.8-1 part of a waterproof agent, 0.8-1 part of an antifoaming agent, 25-30 parts of an acrylic acid latex and 8-10 parts of H2O. The novel fireproof plate which is completed through above formula is provided on the basis of repeated tests and researches and has a superior fireproofness and a superior fireproof effect.

Description

Halogen-free A 2 grade fireproof plate
Technical field
The present invention relates to a kind of PLASTIC LAMINATED, particularly a kind of halogen-free A 2 grade fireproof plate.
Background technology
PLASTIC LAMINATED has another name called refractory slab, formal name used at school is thermosetting resin-impregnated paper high-pressure laminated board, english abbreviation is that HPL{Decorative high-Pressure Laminate} is the surface decoration refractory building material, abundant surface color and polish is arranged, lines and special logistics performance are widely used in the fields such as upholstery, furniture, kitchen cabinet, laboratory table face, exterior wall.PLASTIC LAMINATED is the impregnation technology of body paper (titanium valve paper, kraft paper) process trimeric cyanamide and resol, and High Temperature High Pressure becomes.
Based on the fire accident that in the market Highrise buildings and public place occur in succession, people have recognized the importance of the security against fire of material of construction.Departments of government has also been put into effect and has a series ofly been used the law must possess corresponding fire-protection rating and performance, rules about material of construction.General material of construction fire rating is comprised of A level and B level, B level class fire-proof product, and from conventional meaning, it is not reach real flameproof effect.It just in the product of routine, has added some fire retardants, improves the point of ignition of its product self, still can burn when temperature reaches its point of ignition.Relatively mix the genuine with the fictitious in view of existing market, the price that has is very expensive, and have on fire rating, be difficult to the rank and the performance that reach desirable.So, for this market, be faced with severe technology test and huge market potential.
Summary of the invention
The invention provides a kind of halogen-free A 2 grade fireproof plate, purpose is to solve the prior art problem, and a kind of PLASTIC LAMINATED with good fire resistance is provided.
The present invention's technical scheme that adopts of dealing with problems is:
Halogen-free A 2 grade fireproof plate, described PLASTIC LAMINATED comprises following component by weight
Figure BSA00000680878400021
Preferred 80 orders of described quartz sand and 120 purpose quartz sand mixtures, wherein the parts by weight that account in whole PLASTIC LAMINATED of 80 order quartz sands are 80-90, the parts by weight that 120 order quartz sands account in whole PLASTIC LAMINATED are 5-10.
Preferred 80 orders of described brucite and 100 purpose brucite mixtures, wherein the parts by weight that account in whole PLASTIC LAMINATED of 80 order brucites are 30-35, the parts by weight that 100 order brucites account in whole PLASTIC LAMINATED are 20-25.
Described water-resisting agent is the polymer water-resisting agent.
Described defoamer is the inorganic silicon defoamer.
Described staple fibre is staple glass fibre, and staple glass fibre is long to be 20mm-35mm.
Quartz sand of the present invention is a kind of nonmetallic mineral, is a kind of silicate minerals of hard, wear-resisting, stable chemical performance, and its essential mineral composition is SiO2, and hardness is 7, its major ingredient except silicon-dioxide and, also contain ferric oxide, clay, mica.So in the present invention, allocating into of this material effectively utilized the ceramic characteristics of silicon-dioxide in the quartz sand, makes sample reach other stability of A2 level fully on fire resistance.
Brucite of the present invention, molecular formula: Mg (OH) 2, be a kind of natural mineral that is rich in crystal water, Mg (OH) 2Have fire-retardant, press down cigarette, fill three functions, be the fire-retardant raw material that gains great popularity.
Light calcium carbonate of the present invention (Light Calcium Carbonate) claims again precipitated chalk (Precipitated Calcium Carbonate is called for short PCC).Because its sedimentation body (2.4-2.8mL/g) is larger than the water-ground limestone settling volume (1.1-1.9mL/g) of producing with mechanical means, therefore be called as light calcium carbonate.Among the present invention, this material strengthens the tensile strength wear resistance, tear strength as a kind of weighting agent.Also greatly improved simultaneously the product denseness.
Perlite of the present invention (Perlite) is a kind of acidic lava of volcanic eruption, and perlite becomes a kind of lightweight, multifunctional novel shaped material through expansion.Have that apparent density is light, thermal conductivity is low, chemical stability is good, the use temperature scope is wide, wettability power is little, and the characteristics such as nontoxic, tasteless, fire prevention, sound-absorbing.
Silicon-dioxide of the present invention claims again silica, chemical formula SiO 2SiO 2The bond energy of middle Si-O key is very high, fusing point, boiling point higher (1723 ℃ of fusing points, 2230 ℃ of boiling points).After repetition test, find, add the silicon-dioxide of certain deal, effectively reduce the combustion heat value of sample, and the interpolation of process silicon-dioxide, improved greatly the smooth of specimen surface, smooth.In halogen-free A 2 grade fireproof plate of the present invention, the fire retardant that aluminium hydroxide and trimeric cyanamide form according to specific ratio grouping.Through test and demonstration repeatedly, find the above-described fire retardant that forms according to specific cluster, its flameproof effect significantly is superior to monomer to be added or other compositions.
Staple fibre described in the present invention, it act as and strengthens the existence of sample product tensile strength purpose, and preferred length is the glass fibre of 20mm-35mm.Glass fibre (glass fiber or fiberglass) is a kind of ceramic of excellent performance, and is of a great variety, and advantage is that good insulating, thermotolerance are strong, erosion resistance good, and physical strength is high, but shortcoming is that property is crisp, and wear resistance is relatively poor.
Described acrylic latex is the special-purpose sizing agent of selected sample PLASTIC LAMINATED.
Water-resisting agent of the present invention, defoamer and H 2O as auxiliary composition, in prescription of the present invention, plays auxiliary PLASTIC LAMINATED moulding additive, does not destroy the ancillary additions of its fire resistance and effect.Wherein water-resisting agent adopts the polymer water-resisting agent, and the polymer water-resisting agent is a kind of high performance polymer material.Water impermeability is good, and cohesive force is strong, and ageing-resistant, corrosion resistance nature is nonpoisonous and tasteless, is green building productions.Defoamer adopts the inorganic silicon defoamer, and the inorganic silicon defoamer has very strong disappearing to moisture content and presses down the bubble effect, can remove rapidly the trickle bubble of carrying secretly between fiber, eliminate simultaneously the bulla of the water surface, eliminate bubble to the impact of technique, avoid the formation of hole, avoid the cracking phenomena of sheet material.
To the selection of quartz sand and brucite order number, if the order number of selecting is excessive, intensity has reached, and snappiness is very poor, and sheet material is easy to be fractureed; If the order number of selecting is too small, the processing requirement of production is very high, and on the intensity of sheet material, does not reach again certain technical requirements.So, through test of many times and investigation, preferred 80 orders of the quartz sand among the present invention and two kinds of quartz sands of 120 orders and 80 orders and two kinds of brucites of 100 orders can make sheet material both reach certain intensity, guarantee again its this snappiness of having, it can be constructed as follows the PLASTIC LAMINATED of several prescriptions:
1.
Figure BSA00000680878400052
2.
Figure BSA00000680878400053
Figure BSA00000680878400061
3.
Beneficial effect of the present invention: owing to contain quartz sand and brucite among the present invention, make the PLASTIC LAMINATED of making have good fire line.And add the silicon-dioxide of certain deal, effectively reduce the combustion heat value of sample, and the interpolation of process silicon-dioxide, improved greatly the smooth of specimen surface, smooth.In halogen-free A 2 grade fireproof plate of the present invention, the fire retardant that aluminium hydroxide and trimeric cyanamide form according to specific ratio grouping.Through test and demonstration repeatedly, find the above-described fire retardant that forms according to specific cluster, its flameproof effect significantly is superior to monomer to be added or other compositions.
Embodiment
Below in conjunction with specific embodiment the present invention is described in further details.
Quartz sand is a kind of nonmetallic mineral, is a kind of silicate minerals of hard, wear-resisting, stable chemical performance, and its essential mineral composition is SiO2, and hardness is 7, its major ingredient except silicon-dioxide and, also contain ferric oxide, clay, mica.So in the present invention, allocating into of this material effectively utilized the ceramic characteristics of silicon-dioxide in the quartz sand, makes sample reach other stability of A2 level fully on fire resistance.
Brucite, molecular formula: Mg (OH) 2, be a kind of natural mineral that is rich in crystal water, Mg (OH) 2Have fire-retardant, press down cigarette, fill three functions, be the fire-retardant raw material that gains great popularity.
Light calcium carbonate (Light Calcium Carbonate) claims again precipitated chalk (Precipitated Calcium Carbonate is called for short PCC).Because its sedimentation body (2.4-2.8mL/g) is larger than the water-ground limestone settling volume (1.1-1.9mL/g) of producing with mechanical means, therefore be called as light calcium carbonate.Among the present invention, this material strengthens the tensile strength wear resistance, tear strength as a kind of weighting agent.Also greatly improved simultaneously the product denseness.
Perlite (Perlite) is a kind of acidic lava of volcanic eruption, and perlite becomes a kind of lightweight, multifunctional novel shaped material through expansion.Have that apparent density is light, thermal conductivity is low, chemical stability is good, the use temperature scope is wide, wettability power is little, and the characteristics such as nontoxic, tasteless, fire prevention, sound-absorbing.
Silicon-dioxide claims again silica, chemical formula SiO 2SiO 2The bond energy of middle Si-O key is very high, fusing point, boiling point higher (1723 ℃ of fusing points, 2230 ℃ of boiling points).After repetition test, find, add the silicon-dioxide of certain deal, effectively reduce the combustion heat value of sample, and the interpolation of process silicon-dioxide, improved greatly the smooth of specimen surface, smooth.In halogen-free A 2 grade fireproof plate of the present invention, the fire retardant that aluminium hydroxide and trimeric cyanamide form according to specific ratio grouping.Through test and demonstration repeatedly, find the above-described fire retardant that forms according to specific cluster, its flameproof effect significantly is superior to monomer to be added or other compositions.
Staple fibre described in the present invention, it act as and strengthens the existence of sample product tensile strength purpose, and preferred length is the glass fibre of 20mm-35mm.Glass fibre (glass fiber or fiberglass) is a kind of ceramic of excellent performance, and is of a great variety, and advantage is that good insulating, thermotolerance are strong, erosion resistance good, and physical strength is high, but shortcoming is that property is crisp, and wear resistance is relatively poor.
Described acrylic latex is the special-purpose sizing agent of selected sample PLASTIC LAMINATED.
Water-resisting agent of the present invention, defoamer and H 2O as auxiliary composition, in prescription of the present invention, plays auxiliary PLASTIC LAMINATED moulding additive, does not destroy the ancillary additions of its fire resistance and effect.Wherein water-resisting agent adopts the polymer water-resisting agent, and the polymer water-resisting agent is a kind of high performance polymer material.Water impermeability is good, and cohesive force is strong, and ageing-resistant, corrosion resistance nature is nonpoisonous and tasteless, is green building productions.Defoamer adopts the inorganic silicon defoamer, and the inorganic silicon defoamer has very strong disappearing to moisture content and presses down the bubble effect, can remove rapidly the trickle bubble of carrying secretly between fiber, eliminate simultaneously the bulla of the water surface, eliminate bubble to the impact of technique, avoid the formation of hole, avoid the cracking phenomena of sheet material.
To the selection of quartz sand and brucite order number, if the order number of selecting is excessive, intensity has reached, and snappiness is very poor, and sheet material is easy to be fractureed; If the order number of selecting is too small, the processing requirement of production is very high, and on the intensity of sheet material, does not reach again certain technical requirements.So through test of many times and investigation, preferred 80 orders of the quartz sand among the present invention and two kinds of quartz sands of 120 orders and 80 orders and two kinds of brucites of 100 orders can make sheet material both reach certain intensity, guarantee again its this snappiness of having,
Embodiment 1
Halogen-free A 2 grade fireproof plate comprises following component in the present embodiment:
Figure BSA00000680878400091
National standard " material of construction and goods classification system for fire performance " according to GB/T14402-2007 is carried out combustion testing to the halogen-free A 2 grade fireproof plate for preparing in the present embodiment, under 850 ℃ of temperature, after the 1200s sustained combustion, has no obvious burning or distortion.
Embodiment 2
Halogen-free A 2 grade fireproof plate comprises following component in the present embodiment:
Figure BSA00000680878400092
National standard " material of construction and goods classification system for fire performance " according to GB/T14402-2007 is carried out combustion testing to the halogen-free A 2 grade fireproof plate for preparing in the present embodiment, under 850 ℃ of temperature, after the 1200s sustained combustion, has no obvious burning or distortion.
Embodiment 3
For further making PLASTIC LAMINATED have good flameproof effect, the quartz sand in the present embodiment halogen-free A 2 grade fireproof plate comprises the quartz sand of 80 orders and two kinds of specifications of 120 orders, and its PLASTIC LAMINATED comprises following component:
Figure BSA00000680878400102
Figure BSA00000680878400111
National standard " material of construction and goods classification system for fire performance " according to GB/T14402-2007 is carried out combustion testing to the halogen-free A 2 grade fireproof plate for preparing in the case study on implementation, under 850 ℃ of temperature, after the 1200s sustained combustion, has no obvious burning or distortion.
Embodiment 4
Halogen-free A 2 grade fireproof plate comprises following component in the present embodiment:
Figure BSA00000680878400121
National standard " material of construction and goods classification system for fire performance " according to GB/T14402-2007 is carried out combustion testing to the halogen-free A 2 grade fireproof plate for preparing in the present embodiment, under 850 ℃ of temperature, after the 1200s sustained combustion, has no obvious burning or distortion.
Embodiment 5
Halogen-free A 2 grade fireproof plate comprises following component in the present embodiment:
Figure BSA00000680878400122
National standard " material of construction and goods classification system for fire performance " according to GB/T14402-2007 is carried out combustion testing to the halogen-free A 2 grade fireproof plate for preparing in the present embodiment, under 850 ℃ of temperature, after the 1200s sustained combustion, has no obvious burning or distortion.
Embodiment 6
Halogen-free A 2 grade fireproof plate comprises following component in the present embodiment:
Figure BSA00000680878400131
National standard " material of construction and goods classification system for fire performance " according to GB/T14402-2007 is carried out combustion testing to the halogen-free A 2 grade fireproof plate for preparing in the case study on implementation, under 850 ℃ of temperature, after the 1200s sustained combustion, has no obvious burning or distortion.
Embodiment 7
Halogen-free A 2 grade fireproof plate comprises following component in the present embodiment:
Figure BSA00000680878400141
National standard " material of construction and goods classification system for fire performance " according to GB/T14402-2007 is carried out combustion testing to the halogen-free A 2 grade fireproof plate for preparing in the case study on implementation, under 850 ℃ of temperature, after the 1200s sustained combustion, has no obvious burning or distortion.
Embodiment 8
Halogen-free A 2 grade fireproof plate comprises following component in the present embodiment:
Figure BSA00000680878400151
Embodiment 9
Halogen-free A 2 grade fireproof plate comprises following component in the present embodiment:
Figure BSA00000680878400152
Figure BSA00000680878400161
National standard " material of construction and goods classification system for fire performance " according to GB/T14402-2007 is carried out combustion testing to the halogen-free A 2 grade fireproof plate for preparing in the case study on implementation, under 850 ℃ of temperature, after the 1200s sustained combustion, has no obvious burning or distortion.
Embodiment 10
Halogen-free A 2 grade fireproof plate comprises following component in the present embodiment:
Figure BSA00000680878400162
Figure BSA00000680878400171
National standard " material of construction and goods classification system for fire performance " according to GB/T14402-2007 is carried out combustion testing to the halogen-free A 2 grade fireproof plate for preparing in the case study on implementation, under 850 ℃ of temperature, after the 1200s sustained combustion, has no obvious burning or distortion.
Embodiment 11
Halogen-free A 2 grade fireproof plate comprises following component in the present embodiment:
Figure BSA00000680878400172
The present invention has proposed the Novel fire-proof slab that above prescription is finished on the basis of repetition test and investigation, have more superior fire resistance and effect.Can put in the situation of continuous 1800S burning at 1,000 degree left and right sides ignitions, after burning things which may cause a fire disaster leaves, product combustion flame automatic distinguishing.The indices of combustion test and performance reach the regulation of A2 level fire-retardant material fully.And the manufacturing price of this product, substantially approaching with other relevant material of construction of routine.Be fit to the Produce on a large scale of building trade and extensively utilization.

Claims (2)

1. halogen-free A 2 grade fireproof plate, it is characterized in that: described PLASTIC LAMINATED comprises following component by weight
Quartz sand 85-100
Brucite 55-60
Light calcium carbonate 15-20
Perlite 4.5-5
Trimeric cyanamide 4-5
Silica 1 0-15
Aluminium hydroxide 15-20
Staple fibre 1.5-2
Water-resisting agent 0.8-1
Defoamer 0.8-1
Acrylic latex 25-30
H 2O 8-10;
Described quartz sand is 80 orders and 120 purpose quartz sand mixtures, and wherein the parts by weight that account in whole PLASTIC LAMINATED of 80 order quartz sands are 80-90, and the parts by weight that 120 order quartz sands account in whole PLASTIC LAMINATED are 5-10;
Described brucite is 80 orders and 100 purpose brucite mixtures, and wherein the parts by weight that account in whole PLASTIC LAMINATED of 80 order brucites are 30-35, and the parts by weight that 100 order brucites account in whole PLASTIC LAMINATED are 20-25.
2. halogen-free A 2 grade fireproof plate as described in claim 1, it is characterized in that: described water-resisting agent is the polymer water-resisting agent.
3. halogen-free A 2 grade fireproof plate as described in claim 1, it is characterized in that: described defoamer is the inorganic silicon defoamer.
4. halogen-free A 2 grade fireproof plate as described in claim 1, it is characterized in that: described staple fibre is staple glass fibre, staple glass fibre is long to be 20mm-35mm.
CN 201210059003 2012-03-08 2012-03-08 Halogen-free A2 grade fireproof plate Expired - Fee Related CN102584107B (en)

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CN102953516B (en) * 2012-11-29 2015-10-28 江苏协诚科技发展有限公司 A kind of fireproof aluminum alloy composite board
CN102975410A (en) * 2012-11-29 2013-03-20 江苏协诚科技发展有限公司 Grade-A fireproof aluminium alloy composite board
CN102963067B (en) * 2012-11-29 2015-12-23 江苏协诚科技发展有限公司 A kind of A-grade fireproof aluminum alloy composite plate
CN102951863A (en) * 2012-11-29 2013-03-06 江苏协诚科技发展有限公司 Powder for preparing A-level fireproof plate core material
CN102991020A (en) * 2012-11-30 2013-03-27 常州双欧板业有限公司 Aluminum-magnesium-calcium composite plate
CN103594182A (en) * 2013-12-06 2014-02-19 上海特种电线电缆(集团)有限公司 6-35kV nanometer super class-A flame-retardant power cable structure
CN106630750A (en) * 2016-12-29 2017-05-10 王蔚书 Halogen-free A2-level fireproof board
CN107327034A (en) * 2017-04-27 2017-11-07 祁魁 The light body fireproof heated board of magnesium oxysulfide
CN108797821A (en) * 2017-04-27 2018-11-13 祁魁 A kind of light body fireproof heated board
CN108793910A (en) * 2017-09-26 2018-11-13 海南鑫申绿色建筑科技有限公司 Anti- folding halogen-free flameproof plate of one kind and preparation method thereof

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CN101870567A (en) * 2009-04-24 2010-10-27 王小红 Core layer material for noninflammable A2-grade fireproof aluminum composite board and preparation method thereof
CN101967045A (en) * 2010-08-02 2011-02-09 江苏协诚科技发展有限公司 Manufacturing method of grade-A2 fireproof aluminum composite plate

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Publication number Priority date Publication date Assignee Title
CN101148936A (en) * 2007-09-25 2008-03-26 朱金龙 Metal composite plate with fireproof interlayer and manufacturing method thereof
CN101344006A (en) * 2008-08-20 2009-01-14 厦门大学 Tunnel fire-proof slab and preparation method thereof
CN101870567A (en) * 2009-04-24 2010-10-27 王小红 Core layer material for noninflammable A2-grade fireproof aluminum composite board and preparation method thereof
CN101967045A (en) * 2010-08-02 2011-02-09 江苏协诚科技发展有限公司 Manufacturing method of grade-A2 fireproof aluminum composite plate

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