A kind of method of wastewater treatment of unsaturated polyester resin
Technical field
The present invention relates to a kind of method of wastewater treatment of unsaturated polyester resin, relate to the method for wastewater treatment that produces in a kind of unsaturated polyester resin production process or rather.
Background technology
Unsaturated polyester resin is used to prepare moulding compound in a large number, coating and tackiness agent.China has hundreds of thousands of ton scale prodn ability at present, is one of bulk product in the thermosetting resin.The alkyd wastewater flow rate that produces is also very considerable, accounts for 10 weight % of unsaturated polyester resin turnout greatly, and in the past, manufacturer directly is neutralized to pH=7 to the waste water of being produced with sodium hydroxide, gives processing department again and handles.Do waste water per ton like this and must spend 1600 yuan of RMB, not only so, owing to include terepthaloyl moietie in the waste water; Glycol ether, MALEIC ANHYDRIDE, phthalic anhydride and mixing oil; And the mixing oil composition comprises NSC 7352, alkyl norbornylene, isoprene dimer, methyl tetrahydroindene; Benzene, the above dimerizing olefins body of toluene and C10.Can not increase production cost if do not recycle, and stink is heavy in the waste water, it is healthy to influence the worker.For overcoming the defective of prior art, the present inventor carries out lot of test and method screening, proposes the technical scheme of the method for wastewater treatment of unsaturated polyester resin of the present invention.
Summary of the invention
For the unsaturated polyester resins wastewater that comprises terepthaloyl moietie, glycol ether, MALEIC ANHYDRIDE, phthalic anhydride, mixing oil and sour water, its pH=3, chemical oxygen demand COD is 60000 ~ 80000mg/L, stink is serious.Inventors will reclaim unsaturated polyester resin raw materials for production, alcohols, acids and mixing oil to organic cpds and water sepn in this sewage according to instruction.Drop to 6 ~ 8 to pH, COD (COD) drops to≤500 mg/L, and the waste water of handling reaches the adapter emission standard.The present inventor screens method of wastewater treatment, has proposed complete technical scheme through a large amount of experiments.
The method of wastewater treatment of a kind of unsaturated polyester resin of the present invention, its step comprises:
(1) removes through oily water separation that to obtain chemical oxygen demand COD behind the oil reservoir be 60000 ~ 80000mg/L, the waste water of the unsaturated polyester resin of pH=3;
(2) waste water of this unsaturated polyester resin gets into still kettle from the waste water transfer lime, and still kettle is provided with still column and rectifying volumn; Still column is a void tower, and tower diameter is than 25 ~ 30, and tower height 2m is at vacuum 8000 ~ 9000Pa; 55 ~ 60 ℃ of control tower top temperatures steam mixing oil and portion water, and the amount of steaming accounts for 30% of total waste water gross weight; Steam liquid and get into storage tank through shell and tube cooler, the liquid in the storage tank is water white transparency, pH=5 ~ 6; Chemical oxygen demand COD=15000 mg/L, mixing oil account for and steam 1 ~ 2% of liquid weight, steam liquid and remove to prepare unsaturated polyester resin along water and the circulation of mixing oil transfer lime; Rectifying volumn is the packing tower that is filled with the wavy metal filler, high 6m, diameter 200mm; 15 of theoretical plate numbers, 80 ℃ of the oil temperature of control still kettle, 60 ~ 65 ℃ of tower top temperatures; Sour water in following total wastewater flow rate 50% weight of vacuum tightness 8000 ~ 9000Pa steams, and the control reflux ratio is 40%, gets into storage tank through the tubulation water cooler; Here, the chemical oxygen demand COD of smart distilled sour water is 6000 ~ 8000 mg/L, pH=4 ~ 5; After distilling out mixing oil and water and sour water, emit the raffinate of still kettle bottom, this part raffinate thing accounts for 20% of total waste water weight; This part raffinate is 100% in the raffinate total amount, comprises the phthalic anhydride of 16% weight, the MALEIC ANHYDRIDE of 5% weight; The terepthaloyl moietie of 5% weight; The water of the glycol ether of 10% weight and 64% weight after emitting at the bottom of the still, is carried along transfer lime and to be removed to prepare dark unsaturated polyester resin;
(3) after the sour water that distills out got into and reclaims still, turn on agitator added solid sodium hydroxide from charging opening; Regulate pH=8, the high test bleaching powder of the adding sour water weight 2% that continues, stirring and being warming up to feed temperature is 94 ~ 98 ℃; Be oxidized to reactant salt 0.5 ~ 1 hour, and distilled water outlet then, the pH=6 of the water that distills out ~ 8; Chemical oxygen demand COD≤500 mg/L, the discharge of wastewater that meets Kingsoft, Shanghai second manufacturing district WWT ltd is taken over standard; Residue is put into the mesh gauze filter filtration at the bottom of reclaiming the still still, and mesh gauze filter mesh size 200 ~ 300 orders, filter cake calcium salt are collected and stacked, and raffinate is sent the recovery still back to and handled.
Consisting of of mixing oil described in Bu Zhou ﹙ 2 ﹚ of the present invention: 1 weight % NSC 7352; 64 weight % alkyl norbornylenes, 11 weight % isoprene dimers; 11 weight % methyl tetrahydroindenes, 1 weight % benzene, 1 weight % toluene and the above dimerizing olefins body of 11 weight %C10.
The unsaturated polyester polyisocyanate polyaddition of implementing according to the present invention to contain the waste water in the unsaturated polyester resin production with the raw material recovery set with and use, waste water COD before handling is dropped to from 60000 ~ 80000 mg/L can take over COD≤500 mg/L that discharge.Accord with wastewater discharge nozzle standard.The discharge of wastewater that promptly meets Kingsoft, Shanghai second manufacturing district WWT company is taken over standard.Concrete standard value is following:
Discharge of wastewater is taken over standard
With reference to " Shanghai City integrated wastewater discharge standard " DB31/199-2009.
With the unsaturated polyester resins wastewater total amount is that 100 weight parts are the basis; Then can be recycled to 4 ~ 5 weight part mixing oils, 25 weight part terepthaloyl moietie, 3.8 weight part glycol ethers; 5 weight part MALEIC ANHYDRIDEs and 3.2 weight part phthalic anhydrides; The adapter discharge water of 43 ~ 60 weight part COD≤500 mg/L, sieving liquid 3 ~ 4 weight parts, wherein 1 ~ 2 weight parts water is taken away by calcium salt.
Description of drawings
Fig. 1 is the technology block diagram of the method for wastewater treatment of unsaturated polyester resin of the present invention, and label is represented among the figure:
1.-the waste water transfer lime, 2.-still kettle, 3.-still column, 4-rectifying volumn, 5-shell and tube cooler; 6-shell and tube cooler, 7-storage tank, 8-vacuum pump, 9-valve, 10-valve; 11-valve, 12-transfer lime, 13-water and mixing oil transfer lime, 14-recovery still, 15-still column; 16-shell and tube cooler, 17-valve, 18-vacuum pump, 19-storage tank, the waste water transfer lime after 20-processing; 21-mesh gauze filter, 22-storage tank, 23-charging opening, 24-storage tank, 25-whisking appliance.
Wherein still kettle 2 is stainless steel stills, and reclaiming still 14 is enamel stills.The unclassified stores transfer lime, valve, storage tank is stainless material.
Embodiment
Below embodiment content of the present invention is further described but limitation of the present invention anything but.
Embodiment 1.
800kg contains the unsaturated polyester waste water of terepthaloyl moietie, glycol ether, MALEIC ANHYDRIDE, phthalic anhydride and mixing oil; The mixing oil is here formed and is comprised: 1 weight % NSC 7352; 64 weight % alkyl norbornylenes, 11 weight % isoprene dimers; 11 weight % methyl tetrahydroindenes, 1 weight % benzene, 1 weight % toluene and the above dimerizing olefins body of 11 weight %C10; The pH=3 of this waste water, COD (COD) is 60000 ~ 80000mg/L, after it gets into still kettle 2 along waste water transfer lime 1, valve-off 9 and opening for feed; Meanwhile, Open valve 11, vacuum pump 8; Be evacuated to 8000 ~ 9000Pa pressure gradually, be warming up to 70 ℃, still column 3 tower top temperatures are 55 ~ 60 ℃; Get into storage tank 7 through shell and tube cooler 5, the liquid water white transparency in the storage tank 7, pH=5; Chemical oxygen demand COD=15000 mg/L is 30% of a wastewater feed amount when being 240kg when distillating liquid measure, comprises mixing oil 2.4 ~ 4.8kg in the distillate; Valve-off 11 is removed vacuum, opens storage tank 7 valves, and distillate is carried as the unsaturated polyester resin synthesis material through water and mixing oil transfer lime 13.
Behind the valve-off 11, Open valve 9 and 10, meanwhile; Valve-off 17 is vacuumized by vacuum pump 8, and vacuum degree control is at 8000 ~ 9000Pa, lets the still kettle 2 heated oil temperature be 80 ℃; Cat head temperature is 60 ~ 65 ℃, and the control reflux ratio is 40%, and the theoretical plate number of rectifying volumn 4 is 15; Be filled with the wavy metal filler in the rectifying volumn 4, it is pending that the steam that rectifying is come out gets into storage tank 24 etc. through shell and tube cooler 6, valve 10 along pipeline.To the pH=5 of the rectifying water of storage tank 24, COD=6000 ~ 8000mg/L is when the rectifying water yield accounts for total wastewater feed amount 50% weight; When being 400Kg rectifying water; Remove vacuum, open still kettle 2 still bottom valves on the one hand, let the vinasse thing carry and remove to prepare dark unsaturated polyester resin along transfer lime 12.Raffinate thing 150Kg comprises: phthalic anhydride 182Kg MALEIC ANHYDRIDE 7Kg, terepthaloyl moietie 9.6Kg, glycol ether 12.8Kg and water 103Kg.
On the other hand, after the releasing vacuum, Open valve 17 rectifying water prolong pipeline and get into recovery still 14, turn on agitator 25; Add solid sodium hydroxides from charging opening 23, regulate pH=8, it is the 8KG high test bleaching powder that 2% of liquid weights in the still 14 are reclaimed in addings that continues, and stirring is warming up to feed temperature and is 90 ~ 94 ℃ and is oxidized to reactant salt after 0.5 ~ 1 hour; Stop to stir and carry out air distillation, perhaps underpressure distillation, distillate is through still column 15, shell and tube cooler 16; Prolong the pipeline conveying and remove storage tank 19, liquid are water white transparency, pH=6 ~ 8 in the storage tank 19; COD≤500 mg/L, waste water after treatment get into through transfer lime 20 and take over emission treatment, discharging water yield 390Kg.Open after feed liquid has been steamed and reclaim still 14 still bottom valves, feed liquid is put into mesh gauze filter 21 and is filtered, and the 10Kg filter cake is collected and stacked, and 5Kg filtrating gets into storage tank 22, is transported to then to reclaim in the still 14 and handles.The concrete quality index of the zero(ppm) water in the storage tank 19 is: pH=6.5, COD 450 mg/L, oily 19 mg/L, suspended substance 390 mg/L, ammonia nitrogen amount 39 mg/L, phenol 9.5 mg/L, 59 times of colourities.