CN102582897A - AC (alternating current) contactor automatic labeler - Google Patents

AC (alternating current) contactor automatic labeler Download PDF

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CN102582897A
CN102582897A CN2012100481888A CN201210048188A CN102582897A CN 102582897 A CN102582897 A CN 102582897A CN 2012100481888 A CN2012100481888 A CN 2012100481888A CN 201210048188 A CN201210048188 A CN 201210048188A CN 102582897 A CN102582897 A CN 102582897A
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contactor
label
roller
belt
automatic labeling
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CN102582897B (en
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赵宗礼
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Weihai Hengrui Medical Packaging Co ltd
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Wenzhou Ben Long Automation Science And Technology Ltd
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Abstract

The invention relates to an AC contactor automatic labeler. The invention mainly solves problems of large labor intensity and low working efficiency of manual labeling of present AC contactors. The labeler is characterized in that at least one side of a belt conveying device (2) is provided with a baseband folding and unfolding device, a guide pulley (3) and a pressing device (4), the baseband folding and unfolding device comprises a band unfolding roller (5), a band storing roller (6) and a step motor (7), and a label (8) is separated from a baseband (9) at a label separating wheel (10) and stretches to an AC contactor (12). The AC contactor automatic labeler which can automatically paste the label saves the manpower, and has the characteristics of high working efficiency and firm labeling.

Description

交流接触器自动贴标装置Automatic labeling device for AC contactor

技术领域 technical field

本发明涉及一种在交流接触器上粘贴标签的装置,具体涉及一种交流接触器自动贴标装置。 The invention relates to a device for pasting labels on an AC contactor, in particular to an automatic labeling device for an AC contactor.

背景技术 Background technique

接触器是一种应用非常广泛的自动化控制电器,主要用于频繁接通或分断的交、直流电路,具有控制容量大,可远距离操作等优点。配合继电器可以实现定时操作、联锁控制、各种定量控制和失压及欠压保护等功能,广泛应用于自动控制电路。交流接触器出厂时必须进行严格的质量检测,检测的各项参数合格后,进行粘贴标签,标签上记载有商标、产品规格型号、技术参数、出厂日期等信息。目前,交流接触器上粘贴标签的方式仍然采用自动流水线,手工粘贴操作,工作效率低,工人劳动强度大。 Contactor is a widely used automatic control electrical appliance, mainly used for frequently connected or disconnected AC and DC circuits. It has the advantages of large control capacity and long-distance operation. Cooperating with relays, it can realize functions such as timing operation, interlock control, various quantitative controls, voltage loss and undervoltage protection, and is widely used in automatic control circuits. Strict quality inspection must be carried out when the AC contactor leaves the factory. After the parameters of the inspection are qualified, a label is pasted. The label contains information such as the trademark, product specification model, technical parameters, and date of manufacture. At present, the method of pasting labels on AC contactors still adopts automatic assembly line, manual pasting operation, low work efficiency and high labor intensity for workers.

发明内容 Contents of the invention

为了解决现有的交流接触器在粘贴标签时采用人工操作,存在劳动强度大、工作效率低的问题,本发明提供一种交流接触器自动贴标装置,该交流接触器自动贴标装置能够自动粘贴标签,节省了人工,具有工作效率高及粘贴标签牢固的特点。 In order to solve the problems of high labor intensity and low work efficiency of the existing AC contactors that use manual operation when pasting labels, the present invention provides an automatic labeling device for AC contactors, which can automatically Sticking labels saves labor, and has the characteristics of high work efficiency and firm label sticking.

本发明的技术方案是:一种交流接触器自动贴标装置包括机架及皮带输送装置,皮带输送装置穿过机架,皮带输送装置至少一侧安装有基带收放装置、导向轮及压贴装置,所述的基带收放装置由收带辊轮、储带辊轮及步进电机组成,储带辊轮由步进电机驱动,储带辊轮上盘卷粘贴标签的基带,标签通过不干胶连续粘贴在基带的光面上,皮带输送装置的输送道边框上设有标签分离轮,基带的一端经导向轮、标签分离轮及导向轮后盘卷在收带辊轮上,标签分离轮外侧固定有压贴装置及光纤传感器,标签在标签分离轮处与基带分离并伸向交流接触器。 The technical solution of the present invention is: an AC contactor automatic labeling device includes a frame and a belt conveying device, the belt conveying device passes through the frame, and at least one side of the belt conveying device is equipped with a base belt retractable device, a guide wheel and a pressing device, the base tape retracting device is composed of a take-up roller, a storage roller and a stepping motor, the storage roller is driven by a stepping motor, and the base tape with a label is wound on the storage roller, and the label passes through the The dry glue is continuously pasted on the smooth surface of the base belt, and a label separation wheel is provided on the conveyor belt frame of the belt conveyor device. A pressing device and an optical fiber sensor are fixed on the outer side of the wheel, and the label is separated from the base tape at the label separation wheel and extends to the AC contactor.

所述的收带辊轮、导向轮及步进电机安装在工作台上,工作台与升降机构相连;储带辊轮安装在储带辊轮轴上并能上下调整,储带辊轮轴固定在机架上。 The take-up roller, guide wheel and stepping motor are installed on the workbench, and the workbench is connected with the lifting mechanism; the storage roller is installed on the storage roller shaft and can be adjusted up and down, and the storage roller shaft is fixed on the machine on the shelf.

所述的升降机构由丝杠、丝母及导杆组成,丝母固定在工作台上,丝杠及导杆安装在机架上,转动丝杠能够使工作台上升或下降。 Described lifting mechanism is made up of leading screw, screw nut and guide rod, and screw nut is fixed on the workbench, and lead screw and guide rod are installed on the frame, and rotating lead screw can make workbench rise or fall.

所述的基带收放装置、导向轮、压贴装置、标签分离轮、工作台及升降机构为两套且对称分布在皮带输送装置的两侧。 There are two sets of the base belt retractable device, guide wheel, pressing device, label separating wheel, workbench and lifting mechanism, which are symmetrically distributed on both sides of the belt conveying device.

所述的压贴装置为毛刷。 The pressing device is a brush.

所述的皮带输送装置的输入侧设有定位挡块、光电传感器及护罩夹紧机构,定位挡块由气缸驱动并能在输送带上90°往复摆动,以挡住交流接触器定位不动及让开交流接触器使其通过,护罩夹紧机构由两个气缸驱动的夹板组成,夹板与交流接触器的护罩相对应。 The input side of the belt conveyor is provided with a positioning block, a photoelectric sensor and a shield clamping mechanism. The positioning block is driven by a cylinder and can swing back and forth at 90° on the conveyor belt to prevent the AC contactor from being fixed and Let the AC contactor pass through, and the shield clamping mechanism consists of two cylinder-driven splints, which correspond to the shield of the AC contactor.

所述的皮带输送装置的输送带滑道一个侧壁上设有圆弧状的导向护栏,交流接触器在输送过程中接触导向护栏,交流接触器沿导向护栏的圆弧摩擦转动90°。 A side wall of the conveyor belt slideway of the belt conveying device is provided with an arc-shaped guiding guardrail, the AC contactor touches the guiding guardrail during the conveying process, and the AC contactor rubs and rotates 90° along the arc of the guiding guardrail.

本发明具有如下有益效果:由于采取上述方案,标签分离轮处的转角较小,在标签本身张力的作用下,标签自动张开,交流接触器通过标签分离轮时,标签的背面与交流接触器的侧面接触,利用标签背面不干胶的粘性自动粘贴在交流接触器的侧面,由压贴装置压紧,与此同时光纤传感器感应到交流接触器通过的信号并使步进电机转动一定角度,进而使收带辊轮卷动一定长度的基带,下一个标签伸出,实现连续粘贴。本发明能自动粘贴标签,节省了人工,工作效率高,粘贴标签牢固。  The present invention has the following beneficial effects: due to the adoption of the above scheme, the rotation angle at the label separation wheel is small, and under the action of the tension of the label itself, the label automatically opens, and when the AC contactor passes through the label separation wheel, the back of the label and the AC contactor The side contact of the label is automatically pasted on the side of the AC contactor by the stickiness of the sticker on the back of the label, and it is pressed by the pressing device. At the same time, the optical fiber sensor senses the signal passing through the AC contactor and makes the stepper motor rotate at a certain angle. Then the take-up roller rolls a certain length of the base tape, and the next label stretches out to realize continuous pasting. The invention can automatically paste labels, saves manpower, has high work efficiency, and sticks labels firmly. the

附图说明 Description of drawings

附图1是本发明的立体结构示意图。 Accompanying drawing 1 is the three-dimensional structure schematic diagram of the present invention.

附图2是图1中护罩夹紧机构20的结构示意图。 Accompanying drawing 2 is a structural schematic diagram of the shield clamping mechanism 20 in Fig. 1 .

附图3是图1中A处放大图。 Accompanying drawing 3 is the enlarged view of A place in Fig. 1.

图中1-机架,2-皮带输送装置,3-导向轮,4-压贴装置,5-收带辊轮,6-储带辊轮,7-步进电机,8-标签,9-基带,10-标签分离轮,11-光纤传感器,12-交流接触器,13-工作台,14-储带辊轮轴,15-丝杠,16-丝母,17-导杆,18-定位挡块,19-光电传感器,20-护罩夹紧机构,21-夹板,22-导向护栏。 In the figure 1-frame, 2-belt conveying device, 3-guide wheel, 4-pressing device, 5-take-up roller, 6-storage roller, 7-stepper motor, 8-label, 9- Base tape, 10-label separation wheel, 11-fiber optic sensor, 12-AC contactor, 13-worktable, 14-storage roller shaft, 15-lead screw, 16-screw nut, 17-guide rod, 18-positioning stop Block, 19-photoelectric sensor, 20-shield clamping mechanism, 21-splint, 22-guiding guardrail.

具体实施方式 Detailed ways

下面结合附图对本发明作进一步说明: The present invention will be further described below in conjunction with accompanying drawing:

由图1结合图2、图3所示,一种交流接触器自动贴标装置包括机架1及皮带输送装置2,皮带输送装置2穿过机架1,皮带输送装置2至少一侧安装有基带收放装置、导向轮3及压贴装置4,所述的基带收放装置由收带辊轮5、储带辊轮6及步进电机7组成,储带辊轮6由步进电机7驱动,储带辊轮6上盘卷粘贴标签8的基带9,标签8通过不干胶连续粘贴在基带9的光面上,皮带输送装置2的输送道边框上设有标签分离轮10,基带9的一端经导向轮3、标签分离轮10及导向轮3后盘卷在收带辊轮5上,标签分离轮10外侧固定有压贴装置4及光纤传感器11,标签8在标签分离轮10处与基带9分离并伸向交流接触器12。由于标签分离轮10处的转角较小,在标签8本身张力的作用下,标签8自动张开,交流接触器12通过标签分离轮10时,标签8的背面与交流接触器12的侧面接触,利用标签8背面不干胶的粘性自动粘贴在交流接触器12的侧面,由压贴装置4压紧,与此同时光纤传感器11感应到交流接触器12通过的信号并使步进电机7转动一定角度,进而使收带辊轮5卷动一定长度的基带9,下一个标签8伸出,实现连续粘贴。本发明能自动粘贴标签8,节省了人工,工作效率高,粘贴标签8牢固。 As shown in Fig. 1 combined with Fig. 2 and Fig. 3, an automatic labeling device for an AC contactor includes a frame 1 and a belt conveyor 2, the belt conveyor 2 passes through the frame 1, and at least one side of the belt conveyor 2 is installed with Baseband retracting device, guide wheel 3 and pressing device 4, described baseband retracting device is made up of take-up roller 5, storage tape roller 6 and stepper motor 7, and storage tape roller 6 is made up of stepper motor 7 Drive, roll the base tape 9 pasted with the label 8 on the tape storage roller 6, the label 8 is continuously pasted on the smooth surface of the base tape 9 by self-adhesive, a label separation wheel 10 is provided on the conveyor road frame of the belt conveyor device 2, and the base tape One end of 9 is coiled on the take-up roller 5 after the guide wheel 3, the label separation wheel 10 and the guide wheel 3, and the outside of the label separation wheel 10 is fixed with a pressing device 4 and an optical fiber sensor 11, and the label 8 is placed on the label separation wheel 10. The place is separated from the base belt 9 and extends to the AC contactor 12. Since the rotation angle at the label separation wheel 10 is small, under the action of the tension of the label 8 itself, the label 8 is automatically opened, and when the AC contactor 12 passes through the label separation wheel 10, the back of the label 8 contacts the side of the AC contactor 12, Utilize the viscosity of the self-adhesive on the back of the label 8 to be automatically pasted on the side of the AC contactor 12, and be pressed by the pressing device 4. At the same time, the optical fiber sensor 11 senses the signal passing through the AC contactor 12 and makes the stepping motor 7 rotate for a certain period of time. angle, and then make the take-up roller 5 roll the base tape 9 of a certain length, and the next label 8 stretches out to realize continuous pasting. The present invention can paste the label 8 automatically, saves manpower, has high work efficiency, and sticks the label 8 firmly.

所述的收带辊轮5、导向轮3及步进电机7安装在工作台13上,工作台13与升降机构相连;储带辊轮6安装在储带辊轮轴14上并能上下调整,储带辊轮轴14固定在机架1上。通过升降机构能够对工作台13的高度进行调整,以适应标签8粘贴的位置。 The take-up roller 5, the guide wheel 3 and the stepper motor 7 are installed on the workbench 13, and the workbench 13 is connected with the lifting mechanism; the storage roller 6 is installed on the storage roller shaft 14 and can be adjusted up and down, The storage roll wheel shaft 14 is fixed on the frame 1. The height of the workbench 13 can be adjusted through the lifting mechanism, so as to adapt to the position where the label 8 is pasted.

所述的升降机构由丝杠15、丝母16及导杆17组成,丝母16固定在工作台13上,丝杠15及导杆17安装在机架1上,转动丝杠15能够使工作台3上升或下降。 Described elevating mechanism is made up of leading screw 15, screw nut 16 and guide rod 17, and screw nut 16 is fixed on the workbench 13, and leading screw 15 and guide rod 17 are installed on the frame 1, and rotation leading screw 15 can make work Station 3 is raised or lowered.

所述的基带收放装置、导向轮3、压贴装置4、标签分离轮10、工作台3及升降机构为两套且对称分布在皮带输送装置2的两侧。采用两套粘贴装置能够实现对交流接触器12的两个面同时贴不同的标签8。 There are two sets of the base tape retractable device, the guide wheel 3 , the pressing device 4 , the label separation wheel 10 , the workbench 3 and the lifting mechanism, which are symmetrically distributed on both sides of the belt conveying device 2 . Two sets of sticking devices can be used to stick different labels 8 to the two surfaces of the AC contactor 12 at the same time.

所述的压贴装置4为毛刷。毛刷具有一定的弹性,模似人工用毛刷贴牢标签8的动作,使标签8粘贴牢固。 The pressing device 4 is a brush. The brush has a certain degree of elasticity, which imitates the action of sticking the label 8 firmly with the brush manually, so that the label 8 is stuck firmly.

所述的皮带输送装置2的输入侧设有定位挡块18、光电传感器19及护罩夹紧机构20,定位挡块18由气缸驱动并能在输送带上90°往复摆动,以挡住交流接触器12定位不动及让开交流接触器12使其通过,护罩夹紧机构20由两个气缸驱动的夹板21组成,夹板21与交流接触器12的护罩相对应。该装置能自动夹紧交流接触器12的护罩,结构简单,工作效率高。 The input side of the belt conveyor 2 is provided with a positioning block 18, a photoelectric sensor 19 and a shield clamping mechanism 20. The positioning block 18 is driven by a cylinder and can swing back and forth at 90° on the conveyor belt to block the AC contact. The device 12 is positioned still and lets the AC contactor 12 pass through. The shield clamping mechanism 20 is made up of clamping plates 21 driven by two cylinders. The clamping plates 21 correspond to the shields of the AC contactor 12. The device can automatically clamp the shield of the AC contactor 12, has a simple structure and high working efficiency.

所述的皮带输送装置2的输送带滑道一个侧壁上设有圆弧状的导向护栏22,交流接触器12在输送过程中接触导向护栏22,交流接触器12沿导向护栏22的圆弧摩擦转动90°。由于在夹紧护罩时需要交流接触器12的护罩位于皮带输送装置2的两侧,而粘贴标签8时必须使交流接触器12转动90°才能粘贴,交流接触器12接触到导向护栏22后,在皮带输送装置2的作用下仍然向前移动,此时交流接触器12与导向护栏22之间具有一定的摩擦力,交流接触器12沿导向护栏22的圆弧一边向前移动一边自身转动,当转过90°后进入直线滑道,实现了交流接触器12输送过程中的自身转动,节省人力,自动化程度高。 A side wall of the conveyor belt slideway of the belt conveying device 2 is provided with an arc-shaped guiding guardrail 22, the AC contactor 12 contacts the guiding guardrail 22 during the conveying process, and the AC contactor 12 follows the circular arc of the guiding guardrail 22. Friction turns 90°. Since the shield of the AC contactor 12 needs to be positioned at both sides of the belt conveyer 2 when the shield is clamped, and the AC contactor 12 must be rotated 90° to be pasted when the label 8 is pasted, the AC contactor 12 touches the guide guardrail 22 Finally, it still moves forward under the action of the belt conveyor 2. At this time, there is a certain friction force between the AC contactor 12 and the guide guardrail 22, and the AC contactor 12 moves forward along the arc of the guide guardrail 22 while moving forward. Rotate, and enter the linear slideway after turning 90°, realize the self-rotation of the AC contactor 12 in the conveying process, save manpower, and have a high degree of automation.

Claims (7)

1.一种交流接触器自动贴标装置,包括机架(1)及皮带输送装置(2),皮带输送装置(2)穿过机架(1),其特征在于:皮带输送装置(2)至少一侧安装有基带收放装置、导向轮(3)及压贴装置(4),所述的基带收放装置由收带辊轮(5)、储带辊轮(6)及步进电机(7)组成,储带辊轮(6)由步进电机(7)驱动,储带辊轮(6)上盘卷粘贴标签(8)的基带(9),标签(8)通过不干胶连续粘贴在基带(9)的光面上,皮带输送装置(2)的输送道边框上设有标签分离轮(10),基带(9)的一端经导向轮(3)、标签分离轮(10)及导向轮(3)后盘卷在收带辊轮(5)上,标签分离轮(10)外侧固定有压贴装置(4)及光纤传感器(11),标签(8)在标签分离轮(10)处与基带(9)分离并伸向交流接触器(12)。 1. An automatic labeling device for an AC contactor, comprising a frame (1) and a belt conveyor (2), the belt conveyor (2) passing through the frame (1), characterized in that: the belt conveyor (2) At least one side is equipped with a base tape retracting device, a guide wheel (3) and a pressing device (4), and the base tape retracting device is composed of a take-up roller (5), a storage roller (6) and a stepping motor (7) Composition, the tape storage roller (6) is driven by a stepping motor (7), the tape storage roller (6) coils the base tape (9) pasted with the label (8), and the label (8) passes through the self-adhesive Continuously pasted on the smooth surface of the base belt (9), the conveyor belt frame of the belt conveyor (2) is provided with a label separation wheel (10), and one end of the base belt (9) passes through the guide wheel (3), the label separation wheel (10) ) and the guide wheel (3) are wound on the take-up roller (5), and the outside of the label separation wheel (10) is fixed with a pressing device (4) and an optical fiber sensor (11), and the label (8) is placed on the label separation wheel (10) is separated from the base band (9) and stretched to the AC contactor (12). 2.根据权利要求1所述的交流接触器自动贴标装置,其特征在于:收带辊轮(5)、导向轮(3)及步进电机(7)安装在工作台(13)上,工作台(13)与升降机构相连;储带辊轮(6)安装在储带辊轮轴(14)上并能上下调整,储带辊轮轴(14)固定在机架(1)上。 2. The AC contactor automatic labeling device according to claim 1, characterized in that: the take-up roller (5), the guide wheel (3) and the stepping motor (7) are installed on the workbench (13), Workbench (13) links to each other with lifting mechanism; Storage tape roller (6) is installed on the storage tape roller axle (14) and can be adjusted up and down, and storage tape roller axle (14) is fixed on the frame (1). 3.根据权利要求2所述的交流接触器自动贴标装置,其特征在于:升降机构由丝杠(15)、丝母(16)及导杆(17)组成,丝母(16)固定在工作台(13)上,丝杠(15)及导杆(17)安装在机架(1)上,转动丝杠(15)能够使工作台(3)上升或下降。 3. The AC contactor automatic labeling device according to claim 2, characterized in that: the lifting mechanism is composed of a screw (15), a screw nut (16) and a guide rod (17), and the screw nut (16) is fixed on On the workbench (13), leading screw (15) and guide rod (17) are installed on the frame (1), and rotating leading screw (15) can make workbench (3) rise or fall. 4.根据权利要求3所述的交流接触器自动贴标装置,其特征在于:基带收放装置、导向轮(3)、压贴装置(4)、标签分离轮(10)、工作台(3)及升降机构为两套且对称分布在皮带输送装置(2)的两侧。 4. The automatic labeling device for AC contactor according to claim 3, characterized in that: base belt retractable device, guide wheel (3), pressing device (4), label separation wheel (10), workbench (3 ) and the lifting mechanism are two sets and are symmetrically distributed on both sides of the belt conveyor (2). 5.根据权利要求1、2、3或4所述的交流接触器自动贴标装置,其特征在于:压贴装置(4)为毛刷。 5. The AC contactor automatic labeling device according to claim 1, 2, 3 or 4, characterized in that the pressing device (4) is a brush. 6.根据权利要求1、2、3或4所述的交流接触器自动贴标装置,其特征在于:皮带输送装置(2)的输入侧设有定位挡块(18)、光电传感器(19)及护罩夹紧机构(20),定位挡块(18)由气缸驱动并能在输送带上90°往复摆动,以挡住交流接触器(12)定位不动及让开交流接触器(12)使其通过,护罩夹紧机构(20)由两个气缸驱动的夹板(21)组成,夹板(21)与交流接触器(12)的护罩相对应。 6. The AC contactor automatic labeling device according to claim 1, 2, 3 or 4, characterized in that: the input side of the belt conveyor (2) is provided with a positioning block (18), a photoelectric sensor (19) And the shield clamping mechanism (20), the positioning stopper (18) is driven by the cylinder and can swing back and forth on the conveyor belt at 90°, to block the AC contactor (12) from being fixed and to get out of the way of the AC contactor (12) To pass it, the shield clamping mechanism (20) consists of two cylinder-driven splints (21) corresponding to the shield of the AC contactor (12). 7.根据权利要求6所述的交流接触器自动贴标装置,其特征在于:皮带输送装置(2)的输送带滑道一个侧壁上设有圆弧状的导向护栏(22),交流接触器(12)在输送过程中接触导向护栏(22),交流接触器(12)沿导向护栏(22)的圆弧摩擦转动90°。 7. The automatic labeling device for AC contactor according to claim 6, characterized in that: a side wall of the conveyor belt slideway of the belt conveyor (2) is provided with an arc-shaped guide guardrail (22), and the AC contactor The device (12) contacts the guide guardrail (22) during the conveying process, and the AC contactor (12) rotates 90° along the circular arc of the guide guardrail (22).
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