CN102581733B - Abrasive head device for coils of motors - Google Patents
Abrasive head device for coils of motors Download PDFInfo
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- CN102581733B CN102581733B CN201110411868.7A CN201110411868A CN102581733B CN 102581733 B CN102581733 B CN 102581733B CN 201110411868 A CN201110411868 A CN 201110411868A CN 102581733 B CN102581733 B CN 102581733B
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- wire wheel
- wheel motor
- steel wire
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Abstract
An abrasive head device for coils of motors comprises a bottom plate, an upper steel wire wheel, a lower steel wire wheel, an upper steel wire wheel motor, a lower steel wire wheel motor, motor seats, a feeding mechanism, an upper steel wire wheel motor lifting mechanism, an induced draft cover, an electric control cabinet and pneumatic control tables. The upper steel wire wheel and the lower steel wire wheel are respectively in transmission connection with the upper steel wire wheel motor and the lower steel wire wheel motor, the lower steel wire wheel motor seat is fixed onto the bottom plate, the upper steel wire wheel motor seat is mounted and connected with the upper steel wire wheel motor lifting mechanism, a feeding cylinder of the feeding mechanism leads a slider to be slidably connected with a slide seat via a connector, a lower chuck is fixed onto the slider, clamping cylinders are fixed onto a support on the slider, an upper chuck is connected with piston rods of the clamping cylinders, guide tracks of the upper steel wire wheel motor lifting mechanism are fixed onto an adjusting seat, lifting slide plates are placed in the guide tracks, a lead screw is parallel to the guide tracks, a nut is connected with the lead screw in a threaded manner, and the lifting slide plates and the nut are respectively fixedly connected with the upper steel wire wheel motor seat. The abrasive head device is high in automation degree and equipment universality, production efficiency is improved, and the quality of an abrasive head is high.
Description
Technical field
The invention belongs to field of motor manufacturing, particularly a kind of High power Traction motor coil is removed the abrasive head device for coils of motors of insulating barrier automatically.
Background technology
In motor manufacture process, need the insulating barrier of end turn to remove totally, facilitate the soldering overlap joint of later process, the process that the insulating barrier of motor coil end is removed, is referred to as sand head.At present the motor manufacturing enterprise of China is used is all that the sand head machine of a motor belt wheel drive carries out artificial line sending sand head.There is following defect in this processing method, and the one, artificial sand head can only single two facing sand heads, cannot realize many coils sand heads simultaneously, and time-consuming, production efficiency is low; The 2nd, the emery wheel that belt pulley drives easily skids, stuck, and insulating barrier is removed unclean, is difficult to make coil end and emery wheel maintenance level and straight during artificial sand head, makes the coil end surface irregularity after sand head, and sand head is of poor quality, affects postorder soldering and overlaps quality; Three is that the installation site of two emery wheels is fixed, and its separation can not regulate, and flexibility (adaptability) of operation and equipment interoperability are poor.
Summary of the invention
The object of the present invention is to provide a kind of production efficiency high, sand head quality is good, the abrasive head device for coils of motors that equipment interoperability is strong.
In order to achieve the above object, technical scheme of the present invention is: a kind of abrasive head device for coils of motors, comprise base plate, lower wire wheel, upper wire wheel and lower wire wheel motor, lower wire wheel is connected with lower wire wheel motor-driven, lower wire wheel motor is fixed on base plate, also comprise wire wheel motor, upper wire wheel motor cabinet, feed mechanism and upper wire wheel motor elevating mechanism, the axis of described upper wire wheel and lower wire wheel is parallel each other, upper wire wheel is connected with upper wire wheel motor-driven, and upper wire wheel motor is fixed on wire wheel motor cabinet;
Described feed mechanism comprises support, clamping cylinder, upper grip, lower chuck, slide block, feeding cylinder, slide, connector, adjusting bolt and locking nut, slide is fixed on base plate, the guide rail of slide and the axis of upper and lower wire wheel are perpendicular, on slide, be equipped with slide block, slide block and slide are slidably connected, feeding cylinder is fixed on base plate, and connector one end is connected with the piston rod of feeding cylinder, and the other end passes the chute of slide and coordinates with the connecting hole activity of slide block bottom surface; Support is fixed on slide block, clamping cylinder is fixed on support, upper grip is connected with the piston rod of clamping cylinder, lower chuck is fixed on slide block, and corresponding with the position of upper grip, is also provided with screw on slide block, the guide rail of slide is provided with T-slot, the T-slot of guide rail is built-in with adjusting bolt, and adjusting bolt is threaded with the screw on slide block, and locking nut is locked in adjusting bolt;
Described upper wire wheel motor elevating mechanism comprises adjustment seat, guide rail, lifter slide, screw mandrel, screw, top chock and step, adjustment seat is fixed on base plate, guide rail is fixed in adjustment seat, and vertical with base plate, lifter slide is placed in guide rail, and is slidably connected with guide rail, screw mandrel and guide rail parallel and be placed between the top chock and step of upper/lower terminal of adjustment seat, screw is connected with wire rod thread, and lifter slide and screw are threaded with upper wire wheel motor cabinet respectively.
Abrasive head device for coils of motors also comprises suspended hood, and suspended hood covers upper and lower wire wheel and is fixedly connected on base plate, and the air outlet place of suspended hood is provided with silencer.
On described base plate, be also fixedly connected with Limit screw, and Limit screw is located in the direction of feed of feed mechanism.
On described base plate, be also fixed with electric control box and pneumatic console.
On described electric control box, be equipped with control button and indicator lamp.
On described pneumatic console, be equipped with cylinder control valve.
On the folder face of described upper grip and lower chuck, be stained with rubber blanket.
The present invention has the following advantages; This abrasive head device for coils of motors adopts the driving of double abrasive wheel motor to carry out sand head, and power foot, operates steadily; Full automatic working replaces manual work, and automaticity is high, and especially disposable many coils are sand head simultaneously, has greatly improved production efficiency; The upper and lower chuck height of this device is adjustable, change after different size coil, by adjusting the height of upper and lower chuck, make itself and upper and lower wire wheel maintenance level, while guaranteeing sand head, coil end is straight, the uneven phenomenon of coil end sand head surface while having avoided artificial sand head, upper and lower jaw face is stained with rubber blanket and upper and lower wire wheel and is arranged with many measures such as suspended hood outward and has all guaranteed sand head quality in addition; This device wire wheel height is adjustable, can adapt to the coil end wire diameter of all size, and flexibility (adaptability) of operation is strong, and equipment interoperability is good.
Accompanying drawing explanation
Fig. 1 is the schematic top plan view of abrasive head device for coils of motors;
Fig. 2 is the A-A cross-sectional schematic of Fig. 1;
Fig. 3 is that schematic diagram is looked on the left side after the removal feed mechanism 7 of Fig. 1;
Fig. 4 is that the C-C of Fig. 2 amplifies cross-sectional schematic;
Fig. 5 is that Fig. 1 removes D after wire wheel motor cabinet 6 to rotation schematic diagram;
Fig. 6 is that cross-sectional schematic is looked on the right side of Fig. 5;
Fig. 7 is that the E-E of Fig. 5 amplifies cross-sectional schematic.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention is described in more detail.
As shown in Figure 1, Figure 2 and Figure 3, a kind of abrasive head device for coils of motors, comprise base plate 1, lower wire wheel 2, upper wire wheel 3 and lower wire wheel motor 4, lower wire wheel 2 is in transmission connection with lower wire wheel motor 4, lower wire wheel motor 4 is fixed on base plate 1, also comprise wire wheel motor 5, upper wire wheel motor cabinet 6, feed mechanism 7 and upper wire wheel motor elevating mechanism 8, the axis of described upper wire wheel 3 and lower wire wheel 2 is parallel each other, upper wire wheel 3 is in transmission connection with upper wire wheel motor 5, and upper wire wheel motor 5 is fixed on wire wheel motor cabinet 6.
This abrasive head device for coils of motors, also comprises suspended hood 9, and suspended hood 9 covers upper and lower wire wheel 3,2 and is fixedly connected on base plate 1, and the air outlet place of suspended hood 9 is provided with silencer 13.
On described base plate 1, be also fixed with electric control box 11 and pneumatic console 12, on electric control box 11, be equipped with control button and indicator lamp, on pneumatic console 12, be equipped with cylinder control valve.
As shown in Figure 2 and Figure 4, described feed mechanism 7 is placed in a side of wire wheel 3 and lower wire wheel 2, feed mechanism 7 comprises support 7-1, clamping cylinder 7-2, upper grip 7-3, lower chuck 7-4, slide block 7-5, feeding cylinder 7-6, slide 7-7, connector 7-8, adjusting bolt 7-9 and locking nut 7-10, slide 7-7 is fixed on base plate 1, the guide rail 7-7-1 of slide 7-7 and upper, lower wire wheel 3, 2 axis is perpendicular, on slide 7-7, be equipped with slide block 7-5, slide block 7-5 and slide 7-7 are slidably connected, feeding cylinder 7-6 is fixed on base plate 1, connector 7-8 one end is connected with the piston rod of feeding cylinder 7-6, the other end passes the chute 7-7-2 of slide 7-7 and coordinates with the connecting hole activity of slide block 7-5 bottom surface, support 7-1 is fixed on slide block 7-5, clamping cylinder 7-2 is fixed on support 7-1, upper grip 7-3 is connected with the piston rod of clamping cylinder 7-2, lower chuck 7-4 is fixed on slide block 7-5, and corresponding with the position of upper grip 7-3, on slide block 7-5, be also provided with screw, the guide rail 7-7-1 of slide 7-7 is provided with T-slot, the T-slot of guide rail 7-7-1 is built-in with adjusting bolt 7-9, adjusting bolt 7-9 is threaded with the screw 7-5-1 on slide block 7-5, locking nut 7-10 is locked on adjusting bolt 7-9, need the motor coil termination 16 of processing to be clamped in, lower chuck 7-3, between 7-4,
On the folder face of described upper grip 7-3 and lower chuck 7-4, be stained with rubber blanket 14;
On described base plate 1, be also fixedly connected with Limit screw 10, and Limit screw 10 is located in the direction of feed of feed mechanism 7.
As Fig. 5, shown in Fig. 6 and Fig. 7, described upper wire wheel motor elevating mechanism 8 comprises adjustment seat 8-1, guide rail 8-2, lifter slide 8-3, screw mandrel 8-4, screw 8-5, top chock 8-6 and step 8-7, adjustment seat 8-1 is fixed on base plate 1, guide rail 8-2 is fixed on adjustment seat 8-1, and vertical with base plate 1, on the lateral surface of guide rail 8-2, be equipped with scale 15, lifter slide 8-3 is placed in guide rail 8-2, and 8-2 is slidably connected with guide rail, screw mandrel 8-4 is parallel with guide rail 8-2 and be placed in the upper of adjustment seat 8-1, between the top chock 8-6 and step 8-7 at lower two ends, screw 8-5 is threaded with screw mandrel 8-4, lifter slide 8-3 and screw 8-5 are threaded with upper wire wheel motor cabinet 6 respectively.
Operating procedure of the present invention is as follows: as Fig. 1, shown in 2 and 3, the end turn 16 that 2-8 root need to be removed to insulating barrier is placed between upper grip 7-3 and lower chuck 7-4, start clamping cylinder 7-2, upper grip 7-3 and lower chuck 7-4 are by the rear clamp of end turn 16, then start upper wire wheel motor 5 and lower wire wheel motor 4 simultaneously, go up wire wheel 3 and 2 rotations of lower wire wheel, then start feeding cylinder 7-6, feeding cylinder 7-6 first gently sends end turn 16 between upper wire wheel 3 and lower wire wheel 2, complete after insulating barrier sand head, feeding cylinder 7-6 gently exits end turn 16 between upper wire wheel 3 and lower wire wheel 2 again.
If while changing end turn 16 wire diameter, upper grip 7-3 in need adjustment feed mechanism 7 and the height of the upper wire wheel 3 in lower chuck 7-4 height and upper wire wheel motor elevating mechanism 8, adjust upper grip 7-3 and lower chuck 7-4 height method as follows: as shown in Figure 4, turn on locking nut 7-10, rotation adjusting bolt 7-9, slide block 7-5 is reduced or raise, upper grip 7-3 and lower chuck 7-4 also decrease or raise; In adjustment, the method for the height of wire wheel 3 is as follows: as shown in Fig. 5,6 and 7, rotary screw 8-4, can reduce or rising screw 8-5 and lifter slide 8-3, also just reduce or raise upper wire wheel motor cabinet 6 and upper wire wheel motor 5, reduce or the upper wire wheel 3 that raise, to adapt to new coil wire diameter, the height value of adjustment can be with reference to the indicating value of the scale 15 on guide rail 8-2 lateral surface.
Claims (7)
1. an abrasive head device for coils of motors, comprise base plate (1), lower wire wheel (2), upper wire wheel (3) and lower wire wheel motor (4), lower wire wheel (2) is in transmission connection with lower wire wheel motor (4), lower wire wheel motor (4) is fixed on base plate (1), it is characterized in that: also comprise wire wheel motor (5), upper wire wheel motor cabinet (6), feed mechanism (7) and upper wire wheel motor elevating mechanism (8), described upper wire wheel (3) is parallel each other with the axis of lower wire wheel (2), upper wire wheel (3) is in transmission connection with upper wire wheel motor (5), upper wire wheel motor (5) is fixed on wire wheel motor cabinet (6),
Described feed mechanism (7) comprises support (7-1), clamping cylinder (7-2), upper grip (7-3), lower chuck (7-4), slide block (7-5), feeding cylinder (7-6), slide (7-7), connector (7-8), adjusting bolt (7-9) and locking nut (7-10), slide (7-7) is fixed on base plate (1), the guide rail (7-7-1) of slide (7-7) is with upper, lower wire wheel (3, 2) axis is perpendicular, on slide (7-7), be equipped with slide block (7-5), slide block (7-5) is slidably connected with slide (7-7), feeding cylinder (7-6) is fixed on base plate (1), connector (7-8) one end is connected with the piston rod of feeding cylinder (7-6), the other end passes the chute (7-7-2) of slide (7-7) and coordinates with the connecting hole activity of slide block (7-5) bottom surface, support (7-1) is fixed on slide block (7-5), clamping cylinder (7-2) is fixed on support (7-1), upper grip (7-3) is connected with the piston rod of clamping cylinder (7-2), lower chuck (7-4) is fixed on slide block (7-5), and corresponding with the position of upper grip (7-3), on slide block (7-5), be also provided with screw (7-5-1), the guide rail (7-7-1) of slide (7-7) is provided with T-slot, the T-slot of guide rail (7-7-1) is built-in with adjusting bolt (7-9), adjusting bolt (7-9) is threaded with the screw (7-5-1) on slide block (7-5), locking nut (7-10) is locked in adjusting bolt (7-9),
Described upper wire wheel motor elevating mechanism (8) comprises adjustment seat (8-1), guide rail (8-2), lifter slide (8-3), screw mandrel (8-4), screw (8-5), top chock (8-6) and step (8-7), adjustment seat (8-1) is fixed on base plate (1), guide rail (8-2) is fixed in adjustment seat (8-1), and vertical with base plate (1), lifter slide (8-3) is placed in guide rail (8-2), and be slidably connected with guide rail (8-2), screw mandrel (8-4) is parallel with guide rail (8-2) and be placed in the upper of adjustment seat (8-1), between the top chock at lower two ends (8-6) and step (8-7), screw (8-5) is threaded with screw mandrel (8-4), lifter slide (8-3) is fixedly connected with upper wire wheel motor cabinet (6) respectively with screw (8-5).
2. abrasive head device for coils of motors according to claim 1, it is characterized in that: also comprise suspended hood (9), suspended hood (9) covers upper and lower wire wheel (3,2) and is fixedly connected on base plate (1) upper, and the air outlet place of suspended hood (9) is provided with silencer (13).
3. abrasive head device for coils of motors according to claim 1, is characterized in that: on described base plate (1), be also fixedly connected with Limit screw (10), and Limit screw (10) is located in the direction of feed of feed mechanism (7).
4. abrasive head device for coils of motors according to claim 1, is characterized in that: on described base plate (1), be also fixed with electric control box (11) and pneumatic console (12).
5. abrasive head device for coils of motors according to claim 4, is characterized in that: described electric control box is equipped with control button and indicator lamp on (11).
6. abrasive head device for coils of motors according to claim 4, is characterized in that: described pneumatic console is equipped with cylinder control valve on (12).
7. abrasive head device for coils of motors according to claim 1, is characterized in that: on the folder face of described upper grip (7-3) and lower chuck (7-4), be stained with rubber blanket (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110411868.7A CN102581733B (en) | 2011-12-13 | 2011-12-13 | Abrasive head device for coils of motors |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110411868.7A CN102581733B (en) | 2011-12-13 | 2011-12-13 | Abrasive head device for coils of motors |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102581733A CN102581733A (en) | 2012-07-18 |
| CN102581733B true CN102581733B (en) | 2014-04-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110411868.7A Active CN102581733B (en) | 2011-12-13 | 2011-12-13 | Abrasive head device for coils of motors |
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| Country | Link |
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| CN (1) | CN102581733B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103532057A (en) * | 2013-10-23 | 2014-01-22 | 重庆华虹仪表有限公司 | Paint removal device |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2110304U (en) * | 1991-08-07 | 1992-07-15 | 刘振 | Wire cable core wire and cover removing machine |
| US5896786A (en) * | 1996-02-16 | 1999-04-27 | Yazaki Corporation | Wire stripping apparatus and wire stripping method |
| CN101034835A (en) * | 2006-03-07 | 2007-09-12 | 上海上电电机有限公司 | Coil finisher |
| CN101318307A (en) * | 2008-06-24 | 2008-12-10 | 苏州塞维拉上吴电梯轨道系统有限公司 | Rust cleaning apparatus for guide rail splice |
| CN202388354U (en) * | 2011-12-13 | 2012-08-22 | 江苏常牵庞巴迪牵引系统有限公司 | Motor coil sand head device |
-
2011
- 2011-12-13 CN CN201110411868.7A patent/CN102581733B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2110304U (en) * | 1991-08-07 | 1992-07-15 | 刘振 | Wire cable core wire and cover removing machine |
| US5896786A (en) * | 1996-02-16 | 1999-04-27 | Yazaki Corporation | Wire stripping apparatus and wire stripping method |
| CN101034835A (en) * | 2006-03-07 | 2007-09-12 | 上海上电电机有限公司 | Coil finisher |
| CN101318307A (en) * | 2008-06-24 | 2008-12-10 | 苏州塞维拉上吴电梯轨道系统有限公司 | Rust cleaning apparatus for guide rail splice |
| CN202388354U (en) * | 2011-12-13 | 2012-08-22 | 江苏常牵庞巴迪牵引系统有限公司 | Motor coil sand head device |
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| CN102581733A (en) | 2012-07-18 |
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Address after: 213000 Jiangsu city of Changzhou province Wujin Fenglin District of Wujin national hi tech Industrial Development Zone, Road No. 199 Patentee after: BOMBARDIER NUG PROPULSION SYSTEM Co.,Ltd. Address before: 213011 Qian Jia Industrial Park, Guan Qian Town, Wujin District, Jiangsu, Changzhou Patentee before: BOMBARDIER CPC PROPULSION SYSTEM Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 213000 No. 199, Fenglin South Road, Wujin national high tech Industrial Development Zone, Wujin District, Changzhou City, Jiangsu Province Patentee after: Jiangsu Xinyu Alstom Traction System Co.,Ltd. Address before: 213000 No. 199, Fenglin South Road, Wujin national high tech Industrial Development Zone, Wujin District, Changzhou City, Jiangsu Province Patentee before: BOMBARDIER NUG PROPULSION SYSTEM Co.,Ltd. |