CN102581529A - Welding device of hard teeth on surface of groove roller of rubber crushing mill and welding method of welding device - Google Patents
Welding device of hard teeth on surface of groove roller of rubber crushing mill and welding method of welding device Download PDFInfo
- Publication number
- CN102581529A CN102581529A CN2012100453360A CN201210045336A CN102581529A CN 102581529 A CN102581529 A CN 102581529A CN 2012100453360 A CN2012100453360 A CN 2012100453360A CN 201210045336 A CN201210045336 A CN 201210045336A CN 102581529 A CN102581529 A CN 102581529A
- Authority
- CN
- China
- Prior art keywords
- ditch roller
- slide plate
- welding
- ditch
- hard tooth
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Landscapes
- Arc Welding In General (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention relates to the field of the machining of hard teeth on the surface of a groove roller of a rubber crushing mill, in particular to a welding device of the hard teeth on the surface of the groove roller of the rubber crushing mill and a welding method of the welding device. The welding device of the hard teeth on the surface of the groove roller of the rubber crushing mill comprises the groove roller and a welding machine, wherein the welding machine is mounted on a large slide plate and a motor A is arranged at the end part of the large slide plate; a route control device is arranged on the side face of the large slide plate and the surface of the large slide plate is movably provided with an angle adjustable slide channel; the groove roller can be rotatably mounted on a groove roller supporting mechanism; the groove roller supporting mechanism is connected with the angle adjustable slide channel through a pull rod; and the groove roller supporting mechanism is connected with a motor B. According to the invention, manual welding is replaced by mechanical welding to automatically weld and mould the hard teeth on the surface of the groove roller of the rubber crushing mill, the machining is easy, and the hard teeth on the surface are high in precision and high in hardness, and are wear-resisting, so that the crushing effect of the groove roller on rubber is improved.
Description
(1) technical field
The present invention relates to the hard tooth manufacture field in rubber breaker ditch roller surface, hard tooth welder in particularly a kind of rubber breaker ditch roller surface and welding method thereof.
(2) background technology
The processing mode of the hard tooth in rubber breaker ditch roller surface mainly contains two kinds at present, and a kind of planner that is to use is directly dug hard tooth by planner; Its shortcoming is that then the planer power blader is motionless if ditch roller hardness is too hard, if ditch roller hardness is too low; The hard tooth hardness that then digs is too low, not wear-resistant.Another kind is manual welding, through manual hard tooth is welded out, though hardness is up to standard, its shortcoming is the precision, highly wayward of the hard tooth that weld, if tooth height is too high firmly, it is very difficult to grind off unnecessary part.
(3) summary of the invention
The present invention is in order to remedy the defective of prior art, provides a kind of hard tooth to be prone to processing, hardness is high, precision is high hard tooth welder in rubber breaker ditch roller surface and welding method thereof.
The present invention realizes through following technical scheme:
The hard tooth welder in a kind of rubber breaker ditch roller surface, it is characterized in that: comprise ditch roller and welding machine, welding machine is installed on the big slide plate, and the big slide plate end is provided with motor A, and the big slide plate side is provided with travel control device, and the big slide plate surface activity is installed the angle adjustable slideway; The ditch roller is rotatably installed on the ditch roller supporting mechanism, and ditch roller supporting mechanism is connected with the angle adjustable slideway through pull bar, and ditch roller supporting mechanism is connected with motor B.
This hard tooth welder in rubber breaker ditch roller surface, ditch roller supporting mechanism comprises base, mounting bracket and adjustable support on the base; Adjustable support supports ditch roller one end; The ditch roller other end is through rotatable chuck support, and rotatable chuck axle head is connected with the interior worm gear of support, and worm gear connects worm screw; Worm screw is connected with pull bar through small slide plate, and worm screw is connected with motor B through gear and chain.Travel control device comprises travel switch A, travel switch B that is installed on the big slide plate support and the touching switch that is installed in big slide plate one side, and travel switch A is identical with the length of ditch roller with distance between the travel switch B.Angle adjustable slideway surface is provided with chute, and the gradient of hard tooth is identical on the gradient of chute and the ditch roller, and two runners on the pull bar are installed in the chute respectively and the angle adjustable slideway outside.Big slide plate below is provided with and is used for the screw rod that can vertically finely tune, and the screw rod end is provided with rotary handle.
The welding method of the hard tooth welder in a kind of above-mentioned rubber breaker ditch roller surface; It is characterized in that: motor A drive big slide plate and welding machine move ditch roller surface welded in; The ditch roller is rotated under the effect of angle adjustable slideway, pull bar, small slide plate and worm screw, worm gear, and welding machine is evenly welded out on ditch roller surface and the identical hard tooth of angle adjustable slideway internal chute gradient.
The welding method of this hard tooth welder in rubber breaker ditch roller surface, its concrete steps are following:
(1) starter motor A, big slide plate move and drive welding machine and move and make the touching switch meet travel switch B, and this moment, soldering tip was positioned at ditch roller right-hand member;
(2) starter motor A drive big slide plate at the uniform velocity is moved to the left, and when the touching switch left travel switch B, welding machine was started working; Soldering tip begins welding from ditch roller right-hand member, under the effect of angle adjustable slideway, makes the rotation of ditch roller through pull bar, small slide plate and worm screw, worm gear simultaneously; When the touching switch was met travel switch A, welding machine stopped, and this moment, soldering tip just in time was positioned at ditch roller left end; Motor B action simultaneously makes the ditch roller rotate a calibration through chain drive worm screw, worm gear;
(3) starter motor A drive big slide plate at the uniform velocity moves right, and when the touching switch left travel switch A, welding machine was started working; Soldering tip begins welding from ditch roller left end, under the effect of angle adjustable slideway, makes the rotation of ditch roller through pull bar, small slide plate and worm screw, worm gear simultaneously; When the touching switch was met travel switch B, welding machine stopped, and this moment, soldering tip just in time was positioned at ditch roller right-hand member; Motor B action simultaneously; Make the ditch roller rotate a calibration through chain drive worm screw, worm gear, the hard tooth welding of whole ditch roller is accomplished in so action of repeating step (2) and (3).
The invention has the beneficial effects as follows: this hard tooth welder in rubber breaker ditch roller surface and welding method thereof; Replace by hand the hard tooth in rubber breaker ditch roller surface being carried out automatic welding fabrication through machine; Handling ease; And the tooth precision is high firmly, hardness is high, wear-resistant to make the surface, has improved the crushing effect of ditch roller to rubber.
(4) description of drawings
Below in conjunction with accompanying drawing the present invention is further described.
Accompanying drawing 1 is looked sketch map for the master of the hard tooth welder in rubber breaker ditch roller of the present invention surface.
Accompanying drawing 2 is the schematic top plan view of the hard tooth welder in rubber breaker ditch roller of the present invention surface.
Among the figure, 1 base, 2 ditch rollers, 3 adjustable supports, 4 rotatable chucks, 5 worm gears; 6 worm screws, 7 angle adjustable slideways, 8 big slide plates, 9 motor A, 10 welding machines, 11 motor B; 12 pull bars, 13 chutes, 14 travel switch A, 15 travel switch B, 16 touching switches, 17 screw rods; 18 rotary handles, 19 big slide plate supports, 20 hard teeth, 21 supports, 22 runners.
(5) specific embodiment
Accompanying drawing is a kind of specific embodiment of the present invention.
Among Fig. 1,2, this hard tooth welder in rubber breaker ditch roller surface comprises ditch roller 2 and welding machine 10; Welding machine 10 is installed on the big slide plate 8; Big slide plate 8 ends are provided with motor A9, and big slide plate 8 sides are provided with travel control device, and big slide plate 8 surface activities are installed angle adjustable slideway 7; Ditch roller 2 is rotatably installed on the ditch roller supporting mechanism, and ditch roller supporting mechanism is connected with angle adjustable slideway 7 through pull bar 12, and ditch roller supporting mechanism is connected with motor B11.Ditch roller supporting mechanism comprises base 1, mounting bracket 21 and adjustable support 3 on the base 1, and adjustable support 3 supports ditch roller 2 one ends; Ditch roller 2 other ends support through rotatable chuck 4; Rotatable chuck 4 axle heads are connected with support 21 interior worm gears 5, and worm gear 5 connects worm screws 6, and worm screw 6 is connected with pull bar 12 through small slide plate; Worm screw 6 is connected with motor B11 through gear and chain, can drive worm screw 6 through motor B11 and rotate.Travel control device comprises travel switch A14, travel switch B15 that is installed on the big slide plate support 19 and the touching switch 16 that is installed in big slide plate 8 one sides; Carry out Stroke Control through touching switch 16 and the clutch of travel switch A14, travel switch B15, travel switch A14 is identical with the length of ditch roller 2 with distance between the travel switch B15.Angle adjustable slideway 7 surfaces are provided with chute 13, and the gradient of hard tooth 20 is identical on the gradient of chute 13 and the ditch roller 2, and two runners 22 on the pull bar 12 are installed in the chute 13 respectively and angle adjustable slideway 7 outsides.Big slide plate 8 belows are provided with and are used for the screw rod 17 that can vertically finely tune, and screw rod 17 ends are provided with rotary handle 18, can finely tune through the lengthwise position of rotating 18 pairs of big slide plates 8 of rotary handle, thereby make the soldering tip position of welding machine 10 more accurate.
The welding method of this hard tooth welder in rubber breaker ditch roller surface; Motor A drive big slide plate and welding machine move ditch roller surface welded in; The ditch roller is rotated under the effect of angle adjustable slideway, pull bar, small slide plate and worm screw, worm gear, and welding machine is evenly welded out on ditch roller surface and the identical hard tooth of angle adjustable slideway internal chute gradient.Its concrete steps are following:
(1) starter motor A, big slide plate move and drive welding machine and move and make the touching switch meet travel switch B, and this moment, soldering tip was positioned at ditch roller right-hand member;
(2) starter motor A drive big slide plate at the uniform velocity is moved to the left, and when the touching switch left travel switch B, welding machine was started working; Soldering tip begins welding from ditch roller right-hand member, under the effect of angle adjustable slideway, makes the rotation of ditch roller through pull bar, small slide plate and worm screw, worm gear simultaneously; When the touching switch was met travel switch A, welding machine stopped, and this moment, soldering tip just in time was positioned at ditch roller left end; Motor B action simultaneously makes the ditch roller rotate a calibration through chain drive worm screw, worm gear;
(3) starter motor A drive big slide plate at the uniform velocity moves right, and when the touching switch left travel switch A, welding machine was started working; Soldering tip begins welding from ditch roller left end, under the effect of angle adjustable slideway, makes the rotation of ditch roller through pull bar, small slide plate and worm screw, worm gear simultaneously; When the touching switch was met travel switch B, welding machine stopped, and this moment, soldering tip just in time was positioned at ditch roller right-hand member; Motor B action simultaneously; Make the ditch roller rotate a calibration through chain drive worm screw, worm gear, the hard tooth welding of whole ditch roller is accomplished in so action of repeating step (2) and (3).
This hard tooth welder in rubber breaker ditch roller surface and welding method thereof are accomplished the hard tooth welding on the ditch roller through moving back and forth serially, and speed of welding is fast, and welding precision is high, and more present manual welding or planner all have bigger advantage.
Claims (7)
1. the hard tooth welder in rubber breaker ditch roller surface; It is characterized in that: comprise ditch roller (2) and welding machine (10); Welding machine (10) is installed on the big slide plate (8); Big slide plate (8) end is provided with motor A (9), and big slide plate (8) side is provided with travel control device, and big slide plate (8) surface activity is installed angle adjustable slideway (7); Ditch roller (2) is rotatably installed on the ditch roller supporting mechanism, and ditch roller supporting mechanism is connected with angle adjustable slideway (7) through pull bar (12), and ditch roller supporting mechanism is connected with motor B (11).
2. the hard tooth welder in rubber breaker ditch roller according to claim 1 surface; It is characterized in that: ditch roller supporting mechanism comprises base (1); Base (1) is gone up mounting bracket (21) and adjustable support (3), and adjustable support (3) supports ditch roller (2) one ends, and ditch roller (2) other end supports through rotatable chuck (4); Rotatable chuck (4) axle head is connected with the interior worm gear (5) of support (21); Worm gear (5) connects worm screw (6), and worm screw (6) is connected with pull bar (12) through small slide plate, and worm screw (6) is connected with motor B (11) through gear and chain.
3. the hard tooth welder in rubber breaker ditch roller according to claim 1 surface; It is characterized in that: travel control device comprises travel switch A (14), travel switch B (15) that is installed on the big slide plate support (19) and the touching switch (16) that is installed in big slide plate (8) one sides, and travel switch A (14) is identical with the length of ditch roller (2) with distance between the travel switch B (15).
4. the hard tooth welder in rubber breaker ditch roller according to claim 1 surface; It is characterized in that: angle adjustable slideway (7) surface is provided with chute (13); The gradient of chute (13) is identical with the gradient that ditch roller (2) is gone up hard tooth (20), and two runners (22) on the pull bar (12) are installed in the chute (13) respectively and angle adjustable slideway (7) outside.
5. the hard tooth welder in rubber breaker ditch roller according to claim 1 surface is characterized in that: big slide plate (8) below is provided with and is used for the screw rod (17) that can vertically finely tune, and screw rod (17) end is provided with rotary handle (18).
6. the welding method of the hard tooth welder in rubber breaker ditch roller surface; It is characterized in that: motor A drive big slide plate and welding machine move ditch roller surface welded in; The ditch roller is rotated under the effect of angle adjustable slideway, pull bar, small slide plate and worm screw, worm gear, and welding machine is evenly welded out on ditch roller surface and the identical hard tooth of angle adjustable slideway internal chute gradient.
7. the welding method of the hard tooth welder in rubber breaker ditch roller according to claim 6 surface, it is characterized in that: its concrete steps are following:
(1) starter motor A, big slide plate move and drive welding machine and move and make the touching switch meet travel switch B, and this moment, soldering tip was positioned at ditch roller right-hand member;
(2) starter motor A drive big slide plate at the uniform velocity is moved to the left, and when the touching switch left travel switch B, welding machine was started working; Soldering tip begins welding from ditch roller right-hand member, under the effect of angle adjustable slideway, makes the rotation of ditch roller through pull bar, small slide plate and worm screw, worm gear simultaneously; When the touching switch was met travel switch A, welding machine stopped, and this moment, soldering tip just in time was positioned at ditch roller left end; Motor B action simultaneously makes the ditch roller rotate a calibration through chain drive worm screw, worm gear;
(3) starter motor A drive big slide plate at the uniform velocity moves right, and when the touching switch left travel switch A, welding machine was started working; Soldering tip begins welding from ditch roller left end, under the effect of angle adjustable slideway, makes the rotation of ditch roller through pull bar, small slide plate and worm screw, worm gear simultaneously; When the touching switch was met travel switch B, welding machine stopped, and this moment, soldering tip just in time was positioned at ditch roller right-hand member; Motor B action simultaneously; Make the ditch roller rotate a calibration through chain drive worm screw, worm gear, the hard tooth welding of whole ditch roller is accomplished in so action of repeating step (2) and (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210045336.0A CN102581529B (en) | 2012-02-27 | 2012-02-27 | Welding device of hard teeth on surface of groove roller of rubber crushing mill and welding method of welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210045336.0A CN102581529B (en) | 2012-02-27 | 2012-02-27 | Welding device of hard teeth on surface of groove roller of rubber crushing mill and welding method of welding device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102581529A true CN102581529A (en) | 2012-07-18 |
| CN102581529B CN102581529B (en) | 2014-12-10 |
Family
ID=46471062
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210045336.0A Expired - Fee Related CN102581529B (en) | 2012-02-27 | 2012-02-27 | Welding device of hard teeth on surface of groove roller of rubber crushing mill and welding method of welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102581529B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20030015919A (en) * | 2001-08-18 | 2003-02-26 | 현대중공업 주식회사 | Automatic welding machine to make LEG structure of the offshore platform |
| CN101716709A (en) * | 2009-05-27 | 2010-06-02 | 北京林克曼数控技术股份有限公司 | Machining method of workpiece welding groove-workpiece rotary type numerical control cutting machine |
| CN102248226A (en) * | 2011-06-21 | 2011-11-23 | 南京高速齿轮制造有限公司 | Numerical-control combined gear milling and hobbing machine for machining large-modulus gear and application thereof |
| CN202291938U (en) * | 2012-02-27 | 2012-07-04 | 山东忠诚橡胶有限公司 | Welding device for surface hard teeth of grooved roll of rubber breaker |
-
2012
- 2012-02-27 CN CN201210045336.0A patent/CN102581529B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20030015919A (en) * | 2001-08-18 | 2003-02-26 | 현대중공업 주식회사 | Automatic welding machine to make LEG structure of the offshore platform |
| CN101716709A (en) * | 2009-05-27 | 2010-06-02 | 北京林克曼数控技术股份有限公司 | Machining method of workpiece welding groove-workpiece rotary type numerical control cutting machine |
| CN102248226A (en) * | 2011-06-21 | 2011-11-23 | 南京高速齿轮制造有限公司 | Numerical-control combined gear milling and hobbing machine for machining large-modulus gear and application thereof |
| CN202291938U (en) * | 2012-02-27 | 2012-07-04 | 山东忠诚橡胶有限公司 | Welding device for surface hard teeth of grooved roll of rubber breaker |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102581529B (en) | 2014-12-10 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109482982B (en) | Flat-plate fine scraping machine and fine scraping method thereof | |
| CN101961850B (en) | Specimen holder for metallographical pre-grinding and grinding | |
| CN201399607Y (en) | Horizontal milling machine structure | |
| CN203391135U (en) | Automatic hydraulic rotating workbench | |
| TWI500464B (en) | Double saw type band sawing machine and the sawing method thereof | |
| CN203844018U (en) | Full-automatic bridge cutting machine | |
| CN202291938U (en) | Welding device for surface hard teeth of grooved roll of rubber breaker | |
| CN104475837A (en) | Numerical control milling machine realizing moving of gantry under driving of gear and rack | |
| CN206997878U (en) | Turbine Blade Machining copying planer | |
| CN103568137A (en) | Hand-pulling type stone cutting machine | |
| CN109676458B (en) | Automatic tool changing grinding and polishing machine | |
| CN203557548U (en) | Hand-pulling type stone cutter | |
| CN204277720U (en) | Bar special purpose grinder | |
| CN202780142U (en) | Laser lifting rack | |
| CN102581529B (en) | Welding device of hard teeth on surface of groove roller of rubber crushing mill and welding method of welding device | |
| CN110560788A (en) | Concave surface machining device | |
| CN203343871U (en) | Large single crystal grinding device | |
| CN203542067U (en) | Moving device | |
| CN204658719U (en) | A kind of stone material cnc profiling machine | |
| CN114669950A (en) | Mining wear-resisting pick build-up welding equipment | |
| CN104708020B (en) | Radius rod sphere copying apparatus | |
| CN210789599U (en) | Flame cutting machine capable of adjusting cutting angle | |
| CN210524016U (en) | Concave surface machining device | |
| CN208649817U (en) | One kind being used for rail-end chamfered edge milling drum | |
| JPH08284102A (en) | Grinder for welding residual section at rail head-joint |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141210 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |