CN102581235A - Multifunctional sand box for casting - Google Patents

Multifunctional sand box for casting Download PDF

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Publication number
CN102581235A
CN102581235A CN2012100842119A CN201210084211A CN102581235A CN 102581235 A CN102581235 A CN 102581235A CN 2012100842119 A CN2012100842119 A CN 2012100842119A CN 201210084211 A CN201210084211 A CN 201210084211A CN 102581235 A CN102581235 A CN 102581235A
Authority
CN
China
Prior art keywords
sand
sandbox
tank wall
box
steel pipe
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN2012100842119A
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Chinese (zh)
Inventor
徐敏
姜海林
熊先富
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HUNAN JINSHI SHIJIACHENG AUTOMOBILE PART MANUFACTURE CO Ltd
Original Assignee
HUNAN JINSHI SHIJIACHENG AUTOMOBILE PART MANUFACTURE CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by HUNAN JINSHI SHIJIACHENG AUTOMOBILE PART MANUFACTURE CO Ltd filed Critical HUNAN JINSHI SHIJIACHENG AUTOMOBILE PART MANUFACTURE CO Ltd
Priority to CN2012100842119A priority Critical patent/CN102581235A/en
Publication of CN102581235A publication Critical patent/CN102581235A/en
Pending legal-status Critical Current

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Abstract

A multifunctional sand box for casting comprises box walls at the peripheries and a box bottom. Structural steels for strengthening are installed on the peripheries of the box walls, vertical separating boards are arranged in the sand box to separate the sand box into small sand boxes which are not communicated, and an independent vacuumizing interface is arranged on the lateral face or/and the bottom face of each small sand box. The separating boards are added in the sand box, so that the sand box is separated into the small sand boxes, and reasonable size of the small sand boxes can be adjusted according to different casting pieces. Each small sand box has the independent vacuumizing interface, air between small sand boxes is not communicated, an independent negative pressure system guarantees that negative pressure in the small sand boxes does not influence on others, the negative pressure can be adjusted according to different requirements, cast production manufacturers do not need customize large-size sand box in order to give consideration to manufacture different casting pieces, generality of a production line is improved, overlapping investment of the production line is effectively avoided, and an evanescent mode induction doorsill is reduced.

Description

Multi-functional sandbox is used in a kind of casting
Technical field
The present invention relates to machine casting, multi-functional sandbox is used in promptly a kind of casting.
Background technology
Present existing foundry sand case; Comprise casing, vacuumize docking port, vacuumize air flue and separated sand plate; The separated sand plate of casing side is to be fixed on the sandbox sidewall with screw; The casing bottom is to be fixed on bottom with screw to become on the channel-section steel of cross arrangement at a distance from the sand plate, has one deck screen cloth to be used for isolating molding sand in the middle of separated sand plate and tank wall, the channel-section steel.During use, sandbox is born moulding and cast work, and when being in the moulding duty and needing vibration, the external vibration device clamps sandbox, makes the locking of external vibration device and sandbox; When being in casting condition, external vacuum pump vacuumizes docking port through pipeline and sandbox and is connected, the air in the sandbox through at a distance from the sand plate, vacuumize air flue and the vacuum docking port is extracted out by external vacuum pump, make the inner negative pressure that produces of sandbox.In order to enhance productivity and output, also need satisfy the foundry goods that differs in size simultaneously and can produce simultaneously, castings production producer generally all can finish the bigger of possible design with the size of sandbox.Therefore when needs production small size foundry goods, in order to make full use of the space of sandbox, castings production producer can be in sandbox once-cast foundry goods as much as possible, this once in single sandbox the mode of a plurality of foundry goods of cast be called crowd's casting.For realizing crowd's casting, the producer can select to use one or more running gate systems to accomplish group foundry work usually and do.When the producer selects a running gate system to finish the work; The a plurality of foundry goods that need be poured into a mould in the sandbox; Their required high temperature liquid iron solution all is diverted in each foundry goods of being poured into a mould through this running gate system, and the molten iron pressure that single like this running gate system is born will become greatly, by the time that high temperature liquid iron washes away also just corresponding elongated; It is big that difficulty during production also just becomes thereupon, obtains the probability step-down of high quality casting.Difficulty is also bigger when changing screen cloth, is not easy to maintenance.
Summary of the invention
The objective of the invention is to solve the big sandbox casting light casting sandbox utilization rate big shortcoming of molten iron pressure low, that single running gate system was born when the crowd cast; Provide a kind of rational in infrastructure; The moulding time is short; Save the energy, can make to ensure that under the situation that does not reduce product quality product yield, the casting that can enhance productivity use multi-functional sandbox.
Multi-functional sandbox is used in this casting; At the bottom of the tank wall and case around comprising; The shaped steel of reinforcing usefulness is installed around the tank wall, it is characterized in that the partition panel of setting is arranged in the sandbox; Sandbox is separated into several mutual disconnected sand buggies, and each sand buggy independently vacuumizes docking port in the side or/and the bottom surface all has.
When the sidewall of sand buggy and tank wall overlap, on the sidewall of intersection, be equipped with at a distance from the sand vent board, between sand vent board and tank wall, screen cloth is housed, at a distance from the sand vent board through the outer air flue of tank wall with vacuumize docking port and communicate.
At the bottom of the case of each sand buggy; The steel pipe parallel with the bottom surface is housed, and steel pipe is divided into the section of bleeding and canned paragraph, and canned paragraph is fixed on the tank wall; The section of bleeding is connected with knot that can be undone by a pull with canned paragraph; Be drilled with several pores on the section of the bleeding steel pipe, the section of bleeding steel pipe external application screen cloth twines, the outer end of canned paragraph steel pipe through the outer air flue of tank wall with vacuumize docking port and communicate.
The angle is bent into two obtuse angles or a circular arc around the sandbox, or three limits of isosceles trapezoid add two little circular arcs.The angle that increases corner helps the jolt ramming of molding sand.
The present invention has increased partition panel in sandbox, sandbox just is divided into a plurality of sand buggies like this, can be according to the suitable sand buggy size of different foundry goods size adjustment.Vacuumize docking port because each sand buggy has had own independent, the air between each sand buggy is not connected, and independent negative pressure system has guaranteed that the negative pressure in each sand buggy is independent of each other, and can adjust according to different needs.Change the screen cloth of being blocked by dust for ease, the present invention changes the channel-section steel of sandbox bottom into flanged (FLGD) steel pipe, a plurality of pores that distribute on the steel pipe, and with a shutoff of steel pipe.Steel pipe twines with 200 eye mesh screens, tightens fixing getting final product with iron wire.Conveniently replaced screen cloth.Different foundry goods are done and large scale sandbox customized with regard to unnecessary can taking into account for sandbox by castings production producer, worry again that simultaneously big sandbox can reduce the risk of product percent of pass when producing many light castings.Improved the versatility of production line, effectively avoided the overlapping investment of production line, reduced the disappearance mould and gone into gate threshold.
Description of drawings
Fig. 1 is a main pseudosection of the present invention.
Fig. 2 is that a left side of the present invention is looked and partly cutd open figure.
Fig. 3 is a vertical view of the present invention.
Among the figure: 1, tank wall, 2, at the bottom of the case, 3, reinforce the shaped steel of usefulness, 4, partition panel, 5, vacuumize docking port, 6, at a distance from the sand vent board, 7, steel pipe, 8, the section of bleeding, 9, canned paragraph, 10, flange, 11, air flue, 12, arc chord angle.
The specific embodiment
Following below in conjunction with accompanying drawing to the detailed description of the invention:
In Fig. 1, Fig. 2 and Fig. 3; Multi-functional sandbox is used in this casting; At the bottom of tank wall 1 around comprising and the case 2, the shaped steel 3 of reinforcing usefulness is installed around the tank wall 1, the partition panel 4 of two mutually perpendicular settings is arranged in the sandbox; Sandbox is separated into four mutual disconnected sand buggies, and each sand buggy all has in side and bottom surface and independently vacuumizes docking port 5.
When the sidewall of sand buggy and tank wall 1 overlap, on the sidewall of intersection, be equipped with at a distance from sand vent board 6, between sand vent board 6 and tank wall 1, screen cloth is housed, at a distance from sand vent board 6 through the outer air flue 11 of tank wall with vacuumize docking port 5 and communicate.
At the bottom of the case of each sand buggy; The steel pipe parallel with the bottom surface 7 is housed, and steel pipe 7 is divided into section of bleeding 8 and canned paragraph 9, and canned paragraph 9 is fixed on the tank wall 1; The section of bleeding 8 is connected with canned paragraph 9 usefulness flanges 10; Be drilled with many pores on the steel pipe of the section of bleeding 8, the section of bleeding 8 steel pipe external application screen clothes twine, the outer end of canned paragraph 9 steel pipes through the outer air flue 11 of tank wall with vacuumize docking port 5 and communicate.
Three limits that the angle all around of sandbox is bent into isosceles trapezoid add two little circular arcs, and the summit at two obtuse angles is a roundlet arc 12.The angle that increases corner helps the jolt ramming of molding sand.
  

Claims (4)

1. multi-functional sandbox is used in a casting; At the bottom of the tank wall and case around comprising; The shaped steel of reinforcing usefulness is installed around the tank wall, it is characterized in that the partition panel of setting is arranged in the sandbox; Sandbox is separated into several mutual disconnected sand buggies, and each sand buggy independently vacuumizes docking port in the side or/and the bottom surface all has.
2. multi-functional sandbox is used in a kind of casting according to claim 1; It is characterized in that; When the sidewall of sand buggy and tank wall overlap, on the sidewall of intersection, be equipped with at a distance from the sand vent board; At a distance between sand vent board and the tank wall screen cloth is housed, at a distance from the sand vent board through the outer air flue of tank wall with vacuumize docking port and communicate.
3. multi-functional sandbox is used in a kind of casting according to claim 1, it is characterized in that, at the bottom of the case of each sand buggy; The steel pipe parallel with the bottom surface is housed, and steel pipe is divided into the section of bleeding and canned paragraph, and canned paragraph is fixed on the tank wall; The section of bleeding is connected with knot that can be undone by a pull with canned paragraph; Be drilled with several pores on the section of the bleeding steel pipe, the section of bleeding steel pipe external application screen cloth twines, the outer end of canned paragraph steel pipe through the outer air flue of tank wall with vacuumize docking port and communicate.
4. multi-functional sandbox is used in a kind of casting according to claim 1, it is characterized in that, the angle is bent into two obtuse angles or a circular arc around the sandbox, or three limits of isosceles trapezoid add two little circular arcs.
CN2012100842119A 2012-03-28 2012-03-28 Multifunctional sand box for casting Pending CN102581235A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012100842119A CN102581235A (en) 2012-03-28 2012-03-28 Multifunctional sand box for casting

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Application Number Priority Date Filing Date Title
CN2012100842119A CN102581235A (en) 2012-03-28 2012-03-28 Multifunctional sand box for casting

Publications (1)

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CN102581235A true CN102581235A (en) 2012-07-18

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104117638A (en) * 2014-08-04 2014-10-29 成都新同高复合器材有限公司 Vacuum (V) method special sand box provided with detachable vacuum box barrier and V method casting method
CN107962155A (en) * 2018-01-24 2018-04-27 江西力天机械有限公司 A kind of lost foam casting sandbox
CN110947920A (en) * 2019-12-18 2020-04-03 芜湖久弘重工股份有限公司 Sand box for lost foam casting process
CN114618989A (en) * 2022-03-07 2022-06-14 芜湖泓鹄材料技术有限公司 Full mold casting negative pressure sand box capable of realizing partitioned negative pressure
CN114669721A (en) * 2022-03-18 2022-06-28 江西亿丰精密铸造有限公司 Nodular cast iron lost foam sand box

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201357213Y (en) * 2009-03-10 2009-12-09 耿志佳 Sand core for casting under negative pressure
CN201470839U (en) * 2009-07-20 2010-05-19 福清市晨晖五金制品有限公司 Negative pressure sand box
CN201906797U (en) * 2010-12-16 2011-07-27 山东蒙凌工程机械股份有限公司 Special sand box for V-process casting
CN102228960A (en) * 2011-05-13 2011-11-02 无锡德乾能源设备有限公司 Build-up molding box
CN202490917U (en) * 2012-03-28 2012-10-17 湖南省津市市嘉城汽车部件制造有限公司 Multifunctional sand box for casting

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201357213Y (en) * 2009-03-10 2009-12-09 耿志佳 Sand core for casting under negative pressure
CN201470839U (en) * 2009-07-20 2010-05-19 福清市晨晖五金制品有限公司 Negative pressure sand box
CN201906797U (en) * 2010-12-16 2011-07-27 山东蒙凌工程机械股份有限公司 Special sand box for V-process casting
CN102228960A (en) * 2011-05-13 2011-11-02 无锡德乾能源设备有限公司 Build-up molding box
CN202490917U (en) * 2012-03-28 2012-10-17 湖南省津市市嘉城汽车部件制造有限公司 Multifunctional sand box for casting

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104117638A (en) * 2014-08-04 2014-10-29 成都新同高复合器材有限公司 Vacuum (V) method special sand box provided with detachable vacuum box barrier and V method casting method
CN107962155A (en) * 2018-01-24 2018-04-27 江西力天机械有限公司 A kind of lost foam casting sandbox
CN107962155B (en) * 2018-01-24 2023-05-05 江西力天机械有限公司 Lost foam casting sand box
CN110947920A (en) * 2019-12-18 2020-04-03 芜湖久弘重工股份有限公司 Sand box for lost foam casting process
CN110947920B (en) * 2019-12-18 2020-11-13 芜湖久弘重工股份有限公司 Sand box for lost foam casting process
CN114618989A (en) * 2022-03-07 2022-06-14 芜湖泓鹄材料技术有限公司 Full mold casting negative pressure sand box capable of realizing partitioned negative pressure
CN114618989B (en) * 2022-03-07 2023-05-26 芜湖泓鹄材料技术有限公司 Full mold casting negative pressure sand box for realizing partition negative pressure
CN114669721A (en) * 2022-03-18 2022-06-28 江西亿丰精密铸造有限公司 Nodular cast iron lost foam sand box

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Application publication date: 20120718