CN102580907A - Method for manufacturing double-side fluorine back film of solar cell and double-side coating device adopting method - Google Patents

Method for manufacturing double-side fluorine back film of solar cell and double-side coating device adopting method Download PDF

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Publication number
CN102580907A
CN102580907A CN2012100488694A CN201210048869A CN102580907A CN 102580907 A CN102580907 A CN 102580907A CN 2012100488694 A CN2012100488694 A CN 2012100488694A CN 201210048869 A CN201210048869 A CN 201210048869A CN 102580907 A CN102580907 A CN 102580907A
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China
Prior art keywords
fluorine
solar cell
double
production method
basic unit
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CN2012100488694A
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秦芝华
万林发
秦建坤
于存
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Suzhou Zhong'ao Photovoltaic Materials Technology Co Ltd
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Suzhou Zhong'ao Photovoltaic Materials Technology Co Ltd
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Priority to CN2012100488694A priority Critical patent/CN102580907A/en
Publication of CN102580907A publication Critical patent/CN102580907A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

The invention discloses a method for manufacturing a double-side fluorine back film of a solar cell. The method requires preparation of slurry and includes steps of treating a base layer, simultaneously coating fluorine layers on two sides of the base layer and drying the fluorine layers. The method is simple, and energy consumption is low. The invention further discloses a double-side coating device adopting the method for manufacturing the double-side fluorine back film of the solar cell. By the aid of the device, thicknesses of the fluorine layers on the two sides of the PET (polyester) base layer are uniform, and the thicknesses of the fluorine layers are adjustable.

Description

Two-sided fluorine-containing notacoria production method of solar cell and dual coated device thereof
Technical field
The present invention relates to the preparing technical field of solar elements, especially relate to two-sided fluorine-containing notacoria production method of a kind of solar cell and dual coated device thereof.
Background technology
The quality of solar battery back film is for service life of solar cell for the length, and is very important.When electric property, deadening and the weather resistance of notacoria was not high, solar cell used after several years, and bad phenomenon can appear in the part assembly, has a strong impact on the serviceability and the life-span of assembly.Usually, notacoria is divided into fluorine-containing notacoria and not fluorine-containing notacoria, and fluorine-containing notacoria can be divided into two-sided fluorine-containing notacoria (like TPT) and the fluorine-containing notacoria of single face (like TPE).And the production of two-sided fluorine-containing notacoria has three kinds of technologies usually, the one, directly the PVDF film is compound on the PET base material.The 2nd, rubbing method, with the solution coat of fluoride to the PET base material.The 3rd, the cross-linking reaction method arrives fluoride through crosslinking agent with the PET Thin Film, form a netted overall structure.These technologies in various degree exist complex process or the higher defective of energy consumption.Therefore be necessary to improve.
Summary of the invention
Deficiency to above-mentioned prior art exists the purpose of this invention is to provide the two-sided fluorine-containing notacoria production method of a kind of solar cell, and it has the simple and lower characteristics of energy consumption of technology.The present invention also provides dual coated device used in this production method.
To achieve these goals, the technical scheme that the present invention adopted is: the two-sided fluorine-containing notacoria production method of solar cell comprises modulation slurry and following steps:
A), handle basic unit: PET basic unit is carried out corona treatment;
B), apply fluorine-containing layer: the slurry that modulates is coated in the PET basic unit both side surface of carrying out corona treatment simultaneously, processes wet shape semi-finished product;
C), oven dry: the shape semi-finished product that will wet oven dry had both got the two-sided fluorine-containing notacoria of finished product.
Said step C) bake out temperature is 145~160 ℃, and stoving time is 1~8min.
Said step C) bake out temperature is 150 ℃, and stoving time is 2min.
In the used production method of the present invention; Through taking the both sides through the PET basic unit of corona treatment are applied simultaneously the mode of slurry, make the disposable while moulding of fluorine-containing layer of PET basic unit bilateral, need not to carry out loaded down with trivial details parameter control; Simple to operate, and need not to consume the more energy.
Used dual coated device comprises a pair of band lacquer roller that cooperatively interacts in the two-sided fluorine-containing notacoria production method of solar cell; The adjacent avris of band lacquer roller is provided with metering roll; Simultaneously; The dual coated device is provided with feeding device, and the discharging opening of this feeding device is compatible with the slit between band lacquer roller and the metering roll.
Be provided with the slit adjusting device between said band lacquer roller and the associated metering roll.
After adopting said apparatus, the advantage that the present invention had is: 1, the fluorine-containing layer thickness in both sides is even.PET basic unit is passed the slit between phase adjacent band lacquer roller, and the suffered pressure size in PET basic unit both sides is identical, thereby the fluorine-containing layer thickness of both sides is even and identical.2, fluorine-containing layer thickness is adjustable.After the optimization, the gap width between band lacquer roller and the associated metering roll is adjustable, thereby is with slurry thickness appended on the lacquer roller adjustable, and then makes the thickness of fluorine-containing layer adjustable.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is further specified:
Fig. 1 is the main TV structure sketch map of used dual coated device of the present invention.
Among the figure: 1, band lacquer roller; 2, metering roll; 3, feeding device; 4, slurry; 5, PET basic unit.
The specific embodiment
The following stated is merely preferred embodiment of the present invention, does not therefore limit protection scope of the present invention.
In following examples, the ingredient groups of slurry therewith is combined into (in the percentage composition of each ingredients constitute slurry gross weight):
Grind white slurry: 39.8% (wherein, each ingredients weight parts ratio is: main resin (Daikin GK570): titanium white powder: dispersant: 1-Methoxy-2-propyl acetate=42: 42: 4: 10); Main resin: 24.7% (Daikin GK570); Curing agent (functional resin): 17.2%; Amino: 2.2%; Promoter: 4.3%; Coupling agent: 6.5%; Drier: 0.2%; Activating agent: 1.2%; Levelling agent: 0.2%; Antifoaming agent: 0.2%; Flatting silica: 3.5%.Certainly, slurry is formed and can be different from the aforementioned component formation
See shown in Figure 1: used dual coated device comprises a pair of band lacquer roller 1 that cooperatively interacts among following each embodiment.What is called matches, and refers to this band lacquer roller 1 is parallel to each other, thereby form the slit between the two, and PET basic unit 5 is passed from this slit.Simultaneously, the adjacent avris of band lacquer roller 1 is provided with metering roll 2; The dual coated device is provided with feeding device 3.The discharging opening of this feeding device 3 is compatible with the slit between band lacquer roller 1 and the metering roll 2.That is: put into slurry 4 in the feeding device 3; Slurry 4 flows out to from feeding device 3 on band lacquer roller 1 and/or the metering roll 2; Also can be flowed directly in the slit between band lacquer roller 1 and the metering roll 2, thus the thickness of the slurry 4 that adheres on the width control band lacquer roller 1 in the slit between band lacquer roller 1 and the metering roll 2.Optimize, be with between the metering roll 2 that coats with lacquer roller 1 and match together and be provided with the slit adjusting device.Like this, through the width in the slit between adjustment band lacquer roller 1 and the metering roll 2, make on the band lacquer roller 1 and adhere to the slurry 4 of suitable thickness, and then make the fluorine-containing layer that applies suitable thickness in the PET basic unit 5.
Embodiment 1: after preparing slurry, may further comprise the steps:
A), handle basic unit: PET basic unit 5 is carried out corona treatment, be rich in plasma thereby make in the PET basic unit 5.
B), apply fluorine-containing layer: the slurry that modulates 4 is put into the feeding device 3 of dual coated device, and the gap width between adjustment band lacquer roller 1 and the metering roll 2 is 75 microns.Afterwards, PET basic unit 5 is passed the slit between a pair of band lacquer roller 1 that rotates simultaneously.Like this, the both sides of PET basic unit 5 have applied slurry 4 simultaneously, process wet shape semi-finished product.
C), oven dry: the shape semi-finished product that will wet are that this baking oven length is 21m in 145 ℃ the baking oven through internal temperature.The wet shape semi-finished product of adjustment pass through speed in baking oven, the time that makes whole wet shape semi-finished product accept oven dry is 1min, gets the two-sided fluorine-containing notacoria of finished product.
Embodiment 2: be with the difference of embodiment 1: the internal temperature of the baking oven step C) is 160 ℃, and the time that wet shape semi-finished product are accepted oven dry is 8min.
Embodiment 3: be with the difference of embodiment 1: the internal temperature of the baking oven step C) is 150 ℃, and the time that wet shape semi-finished product are accepted oven dry is 2min.
It should be noted that: certainly, slurry is formed can be different from listed component formation in this specification.Pulp components in PET basic unit both sides also can be different.

Claims (5)

1. the two-sided fluorine-containing notacoria production method of solar cell comprises the modulation slurry, it is characterized in that: the two-sided fluorine-containing notacoria production method of said solar cell may further comprise the steps:
A), handle basic unit: PET basic unit is carried out corona treatment;
B), apply fluorine-containing layer: the slurry that modulates is coated in the PET basic unit both side surface of carrying out corona treatment simultaneously, processes wet shape semi-finished product;
C), oven dry: the shape semi-finished product that will wet oven dry had both got the two-sided fluorine-containing notacoria of finished product.
2. the two-sided fluorine-containing notacoria production method of solar cell according to claim 1, it is characterized in that: bake out temperature said step C) is 145~160 ℃, stoving time is 1~8min.
3. the two-sided fluorine-containing notacoria production method of solar cell according to claim 2, it is characterized in that: bake out temperature said step C) is 150 ℃, stoving time is 2min.
4. according to used dual coated device in the two-sided fluorine-containing notacoria production method of each described solar cell of claim 1 to 3; It is characterized in that: said dual coated device comprises a pair of band lacquer roller (1) that cooperatively interacts; The adjacent avris of band lacquer roller (1) is provided with metering roll (2); Simultaneously, the dual coated device is provided with feeding device (3), and the discharging opening of this feeding device (3) is compatible with the slit between band lacquer roller (1) and the metering roll (2).
5. according to the described dual coated device of claim 4, it is characterized in that: be provided with the slit adjusting device between said band lacquer roller (1) and the associated metering roll (2).
CN2012100488694A 2012-02-29 2012-02-29 Method for manufacturing double-side fluorine back film of solar cell and double-side coating device adopting method Pending CN102580907A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106733409A (en) * 2016-12-30 2017-05-31 山东迪赛机电有限公司 A kind of Kapton is two-sided while otherness rubberizing method
CN107819055A (en) * 2017-11-02 2018-03-20 保定风华应用科技有限公司 A kind of solar battery back film and preparation method thereof
CN110744764A (en) * 2019-10-15 2020-02-04 苏州工业职业技术学院 Corona-resistant polyimide film preparation method, corona-resistant polyimide film and preparation system thereof
CN111013924A (en) * 2019-12-10 2020-04-17 安徽骄阳软门有限责任公司 Antistatic gauze and manufacturing equipment thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201279495Y (en) * 2008-09-18 2009-07-29 上海怡晓涂装设备有限公司 Sheet painting device
CN101864217A (en) * 2010-06-28 2010-10-20 上海衡峰氟碳材料有限公司 PET (Polyethylene Terephthalate) film fluorocarbon coating, preparation method and application thereof

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201279495Y (en) * 2008-09-18 2009-07-29 上海怡晓涂装设备有限公司 Sheet painting device
CN101864217A (en) * 2010-06-28 2010-10-20 上海衡峰氟碳材料有限公司 PET (Polyethylene Terephthalate) film fluorocarbon coating, preparation method and application thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106733409A (en) * 2016-12-30 2017-05-31 山东迪赛机电有限公司 A kind of Kapton is two-sided while otherness rubberizing method
CN107819055A (en) * 2017-11-02 2018-03-20 保定风华应用科技有限公司 A kind of solar battery back film and preparation method thereof
CN110744764A (en) * 2019-10-15 2020-02-04 苏州工业职业技术学院 Corona-resistant polyimide film preparation method, corona-resistant polyimide film and preparation system thereof
CN111013924A (en) * 2019-12-10 2020-04-17 安徽骄阳软门有限责任公司 Antistatic gauze and manufacturing equipment thereof

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Application publication date: 20120718