CN102579198A - Method for producing simple training pant and device for processing the same - Google Patents
Method for producing simple training pant and device for processing the same Download PDFInfo
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- CN102579198A CN102579198A CN2012100480885A CN201210048088A CN102579198A CN 102579198 A CN102579198 A CN 102579198A CN 2012100480885 A CN2012100480885 A CN 2012100480885A CN 201210048088 A CN201210048088 A CN 201210048088A CN 102579198 A CN102579198 A CN 102579198A
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- training pants
- sticker
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- elastomeric material
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 44
- 238000012549 training Methods 0.000 title claims abstract description 34
- 238000012545 processing Methods 0.000 title claims abstract description 27
- 230000007246 mechanism Effects 0.000 claims abstract description 73
- 239000000463 material Substances 0.000 claims abstract description 69
- 239000004744 fabric Substances 0.000 claims abstract description 27
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 21
- 239000003292 glue Substances 0.000 claims abstract description 15
- 238000010008 shearing Methods 0.000 claims abstract description 14
- 230000000737 periodic effect Effects 0.000 claims abstract description 4
- 239000013536 elastomeric material Substances 0.000 claims description 32
- 238000000034 method Methods 0.000 claims description 29
- 238000010521 absorption reaction Methods 0.000 claims description 23
- 238000012546 transfer Methods 0.000 claims description 19
- 238000012937 correction Methods 0.000 claims description 12
- 230000008569 process Effects 0.000 claims description 12
- 150000001875 compounds Chemical class 0.000 claims description 9
- 239000002699 waste material Substances 0.000 claims description 7
- 230000004927 fusion Effects 0.000 claims description 5
- 238000007499 fusion processing Methods 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 3
- 238000012856 packing Methods 0.000 claims description 3
- 230000011218 segmentation Effects 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 abstract 3
- 239000013013 elastic material Substances 0.000 abstract 3
- 238000001179 sorption measurement Methods 0.000 abstract 2
- 238000001514 detection method Methods 0.000 abstract 1
- 238000000926 separation method Methods 0.000 abstract 1
- 239000002344 surface layer Substances 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 3
- 238000005275 alloying Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000004745 nonwoven fabric Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
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- Orthopedics, Nursing, And Contraception (AREA)
Abstract
The invention provides a method for producing a pair of simple training pants and device for processing the same. After being subjected to an elastic cloth material shearing type automatic material receiving mechanism and a tension storing mechanism, the elastic cloth material and another set of magic buckle hook materials are glued via a magic buckle hook gluing mechanism and then are subjected to the adsorption traction, cutting, transferring and sticking units for magic buckle hooks to perform the periodic segmented adhesion operation. After the adhesion, the material is subjected to an elastic material arc cutter unit, a correcting guide unit, a cutting unit, a position compensation mechanism and an interior-exterior separation mechanism for being cut in a required shape and adjusted to be at a desired position. Then the material is subjected to the correcting guide unit and a position detection unit for being accurately corrected in position and then is applied with glue through an elastic material gluing mechanism. After being subjected to the adsorption traction, cutting, transferring and sticking units for the elastic material, the material is cut and glued to the material of a surface layer and then is prepared into a pair of simple training pants in a diaper production line by being compounded with other materials performed through main equipment. The invention has the advantages of high stability, high production speed, high production efficiency and low production cost.
Description
Technical field
The invention belongs to training pants production equipment field, relate to a kind of method and processing unit (plant) thereof of producing simple and easy training pants.
Background technology
At present, the processing technology flow process of training pants is very complicated, need conversion direction, and the device that involves is numerous, and whole equipment combination structure is complicated and bulky, and the occupation of land space is big.In addition, the operation of equipment is very unstable, and speed of production receives the fusion frequency of fuser and the restriction of veer device through regular meeting, can cause finally therefore that production efficiency is low, process velocity slowly, the generation of equipment and higher these problems of production of products cost.
Summary of the invention
In order to remedy the deficiency that above-mentioned existing production efficiency is low, process velocity is slow, cost of manufacture is higher; The present invention provides a kind of method and processing unit (plant) thereof of producing simple and easy training pants; It has abandoned elastic and the combination process of non-woven fabrics in the training pants product in the past; Cancel the thermal weld alloying process of product waist, got rid of this slow drawback of speed of production that the thermal weld alloying process causes, simplified the frame for movement of production line and the difficulty of electrical control greatly.Therefore, it can simplify the technological process of training pants production effectively, and simplifies making apparatus, the characteristics that the stability that it has equipment is high, device fabrication speed is fast, production efficiency is high, reduce production costs.
In order to achieve the above object, the present invention takes following concrete technical measures: a kind of method and processing unit (plant) thereof of producing simple and easy training pants, it is characterized in that,
As one of characteristic of the present invention, the method for the simple and easy training pants of described production specifically comprises following procedure of processing:
Step 1, shearing automatic changing-over material mechanism of elastical cloth material and tension force storing mechanism carry out the replacing of material webs under stopped status not, detect the head that connects material and discharged by the inspection rejects mouth of production line; Magic clasp material is gone into magic clasp bar absorption traction, cut-out, transfer and sticker and to carry out periodic segmentation bonding with the elastical cloth material through magic clasp row replacement gluing mechanism gluing is laggard;
Step 2, the elastical cloth material process elastomeric material arc cutter behind the compound magic clasp cuts out the breach of definite shape, and the part that cuts is collected in the ash can through inhaling the waste material device; Also can lift elastomeric material arc cutter and be used for producing the formless product of vertical bar;
Step 3, elastical cloth material through the correction guide device, dissect device, position compensation mechanism, about separating mechanism and adjust to material on the position that requires width, its width adjustment is to the requirement of products width;
Step 4; The elastical cloth material that width adjustment puts in place is after correction guide device, position detecting device carry out accurate calibrating position; Mechanism carries out applying glue by the elastomeric material applying glue, and absorption haulage gear, shut-off mechanism, transfer and the sticker through elasticity material section cuts off again;
Step 5, the transferred product after the cut-out is carried out the gluing compound successive simple and easy training pants product of processing with other material in diaper production line main equipment;
Step 6, after longitudinal folding, cut off, be 3020621650ff, permutation, reason sheet, counting, packing, accomplish the training pants production of products.
As another characteristic of the present invention; Described processing unit (plant) by the shearing automatic changing-over material of elastical cloth material mechanism, tension force storing mechanism, magic clasp bar absorption traction, cut-out, transfer and sticker, magic clasp row replacement gluing mechanism, elastomeric material arc cutter, inhale the waste material device, dissect device, position compensation mechanism, about separating mechanism, lack sheet checkout gear, correction guide device, position detecting device, elastomeric material applying glue mechanism, absorption haulage gear, shut-off mechanism, transfer and the sticker of elastomeric material, diaper production line main equipment and form; The shearing automatic changing-over material of elastical cloth material mechanism is first station; Be absorption haulage gear, shut-off mechanism, transfer and the sticker of elastomeric material arc cutter, centre behind magic clasp row replacement gluing mechanism, magic clasp bar absorption traction, cut-out, transfer and sticker, the bonding magic clasp bar haulage gear that dissects device, about separating mechanism, correction guide device, elastomeric material, applying glue mechanism, elastomeric material successively, last and other material carries out compound.
This characteristic can reach the purpose of the difficulty of the frame for movement of simplifying production line and electrical control, so that the stablizing of equipment operation.
As one of improvement of the present invention, apply and the advancing of material of elastical cloth material among the present invention and magic clasp bar are equidirectional.
This characteristic can make processing technology, making link oversimplify, and manufacturing process is smooth more, move more stable, the final purpose that realizes reduction equipment cost and production cost.
Magic clasp row replacement gluing mechanism among the present invention, magic clasp bar absorption traction, cut-out, transfer and sticker have substituted the bringing device of numerous and diverse process procedure such as elastic and the speed change gear in the online making of non-woven fabrics, 90 degree transfers in the training pants product in the past and complicacy thereof.
As another improvement of the present invention, the present invention adopts applying glue, cut-out and the transfer of magic clasp bar and sticker to substitute welding fusion process and fusion shearing device thereof in the existing training pants course of processing.
This characteristic can solve the problem that speed of production receives the restriction of welder fusion frequency, thereby improves the speed of production of product, enhances productivity, and is convenient when product is used, hommization more.
The present invention has the following advantages:
1, the making link of training pants is simple, equipment operation high speed, stable, and fault is few;
2, substitute the material of former training pants with novel material, it is convenient more that training pants is used, and cost of manufacture is lower;
3, to apply direction consistent for making apparatus traffic direction and material, and equipment can fast state operation down, eliminates the limited resource in the existing equipment;
4, the scope of application of the present invention is wider, and it can be processed baby diapers, adult's paper napkin of all size training pants or lose flap trousers.
The invention has the beneficial effects as follows: it can simplify the technological process of training pants production effectively, and simplifies making apparatus, the characteristics that the stability that it has equipment is high, device fabrication speed is fast, production efficiency is high, reduce production costs.
Below in conjunction with accompanying drawing and embodiment the present invention is illustrated further.
Description of drawings
Fig. 1 is a procedure of processing schematic flow sheet of the present invention;
Fig. 2 is part processing unit (plant) combinative structure sketch map among the present invention.
Among Fig. 2: the shearing automatic changing-over material of 1-elastical cloth material mechanism; 2-tension force storing mechanism; 3-magic clasp bar absorption traction; Cut off; Shift and sticker; 4-magic clasp row replacement gluing mechanism; 5-elastomeric material arc cutter; 6-inhales the waste material device; 7-dissects device; 8-position compensation mechanism; The about separating mechanism of 9-; 10-lacks the sheet checkout gear; The 11-guide device of rectifying a deviation; The 12-position detecting device; 13-elastomeric material applying glue mechanism; The absorption haulage gear of 14-elastomeric material; Shut-off mechanism; Shift and sticker; 15-diaper production line main equipment.
The specific embodiment
A kind of method and processing unit (plant) thereof of producing simple and easy training pants is characterized in that,
As shown in Figure 1, the method for the simple and easy training pants of described production specifically comprises following procedure of processing:
Step 1, the shearing automatic changing-over material of elastical cloth material mechanism 1 and tension force storing mechanism 2 carry out material webs under stopped status not replacing detects the head that connects material and is discharged by the inspection rejects mouth of production line; Shown in A1, magic clasp material is gone into magic clasp bar absorption traction, cut-out, transfer and sticker 3 and to carry out periodic segmentation bonding with the elastical cloth material through magic clasp row replacement gluing mechanism 4 gluings are laggard;
Step 2, shown in A2, the elastical cloth material process elastomeric material arc cutter 5 behind the compound magic clasp cuts out the breach of definite shape, and the part that cuts is collected in the ash can through inhaling waste material device 6; Also can lift elastomeric material arc cutter 5 and be used for producing the formless product of vertical bar;
Step 3, shown in A3, the elastical cloth material through correction guide device 11, dissect device 7, position compensation mechanism 8, about separating mechanism 9 and adjust to material on the position that requires width, its width W 1 is adjusted to requirement of products width W 2;
Step 4; Shown in A4; The elastical cloth material that width adjustment puts in place is after correction guide device 11, position detecting device 12 carry out accurate calibrating position; Carry out applying glue by elastomeric material applying glue mechanism 13, absorption haulage gear, shut-off mechanism, transfer and the sticker 14 through elastomeric material cuts off again;
Step 5, shown in A5, the transferred product after the cut-out is carried out the gluing compound successive simple and easy training pants product of processing with other material in diaper production line main equipment 15;
Step 6, after longitudinal folding, cut off, be 3020621650ff, permutation, reason sheet, counting, packing, accomplish the training pants production of products.
Described processing unit (plant) is by the shearing automatic changing-over material of elastical cloth material mechanism 1; Tension force storing mechanism 2; Magic clasp bar absorption traction; Cut off; Shift and sticker 3; Magic clasp row replacement gluing mechanism 4; Elastomeric material arc cutter 5; Inhale waste material device 6; Dissect device 7; Position compensation mechanism 8; About separating mechanism 9; Lack sheet checkout gear 10; Correction guide device 11; Position detecting device 12; Elastomeric material applying glue mechanism 13; The absorption haulage gear of elastomeric material; Shut-off mechanism; Shift and sticker 14; Diaper production line main equipment 15 is formed
The shearing automatic changing-over material of elastical cloth material mechanism 1 is first station; Be absorption haulage gear, shut-off mechanism, transfer and the sticker 14 of elastomeric material arc cutter 5, centre behind magic clasp row replacement gluing mechanism 4, magic clasp bar absorption traction, cut-out, transfer and sticker 3, the bonding magic clasp bar haulage gear that dissects device 7, about separating mechanism 9, correction guide device 11, elastomeric material, applying glue mechanism, elastomeric material successively, last and other material carries out compound.
Apply and the advancing of material of elastical cloth material among the present invention and magic clasp bar are equidirectional.
The present invention adopts magic clasp row replacement gluing mechanism 4, magic clasp bar absorption traction, cut-out, transfer and sticker 3 to substitute welding fusion process and fusion shearing device thereof in the existing training pants course of processing.
Claims (4)
1. a method and a processing unit (plant) thereof of producing simple and easy training pants is characterized in that,
The method of the simple and easy training pants of described production specifically comprises following procedure of processing:
Step 1, shearing automatic changing-over material mechanism of elastical cloth material (1) and tension force storing mechanism (2) carry out the replacing of material webs under stopped status not, detect the head that connects material and discharged by the inspection rejects mouth of production line; Magic clasp material is gone into magic clasp bar absorption traction, cut-out, transfer and sticker (3) and to carry out periodic segmentation bonding with the elastical cloth material through magic clasp row replacement gluing mechanism (4) gluing is laggard;
Step 2, the elastical cloth material process elastomeric material arc cutter (5) behind the compound magic clasp cuts out the breach of definite shape, and the part that cuts is collected in the ash can through inhaling waste material device (6); Also can lift elastomeric material arc cutter (5) and be used for producing the formless product of vertical bar;
Step 3, elastical cloth material through correction guide device (11), dissect device (7), position compensation mechanism (8), about separating mechanism (9) and adjust to material on the position that requires width, its width adjustment is to the requirement of products width;
Step 4; The elastical cloth material that width adjustment puts in place is after correction guide device (11), position detecting device (12) carry out accurate calibrating position; Carry out applying glue by elastomeric material applying glue mechanism (13), absorption haulage gear, shut-off mechanism, transfer and the sticker (14) through elastomeric material cuts off again;
Step 5, the transferred product after the cut-out is carried out the gluing compound successive simple and easy training pants product of processing with other material in diaper production line main equipment (15);
Step 6, after longitudinal folding, cut off, be 3020621650ff, permutation, reason sheet, counting, packing, accomplish the training pants production of products.
2. a method and a processing unit (plant) thereof of producing simple and easy training pants is characterized in that,
Described processing unit (plant) is by the shearing automatic changing-over material mechanism of elastical cloth material (1); Tension force storing mechanism (2); Magic clasp bar absorption traction; Cut off; Shift and sticker (3); Magic clasp row replacement gluing mechanism (4); Elastomeric material arc cutter (5); Inhale waste material device (6); Dissect device (7); Position compensation mechanism (8); About separating mechanism (9); Lack sheet checkout gear (10); Correction guide device (11); Position detecting device (12); Elastomeric material applying glue mechanism (13); The absorption haulage gear of elastomeric material; Shut-off mechanism; Shift and sticker (14); Diaper production line main equipment (15) is formed
The shearing automatic changing-over material mechanism of elastical cloth material (1) is first station; Be absorption haulage gear, shut-off mechanism, transfer and the sticker (14) of elastomeric material arc cutter (5), centre behind magic clasp row replacement gluing mechanism (4), magic clasp bar absorption traction, cut-out, transfer and sticker (3), the bonding magic clasp bar haulage gear that dissects device (7), about separating mechanism (9), correction guide device (11), elastomeric material, applying glue mechanism, elastomeric material successively, last and other material carries out compound.
3. a kind of method and processing unit (plant) thereof of producing simple and easy training pants according to claim 1 is characterized in that, apply and the advancing of material of described elastical cloth material and magic clasp bar are equidirectional.
4. a kind of method and processing unit (plant) thereof of producing simple and easy training pants according to claim 2; It is characterized in that described magic clasp row replacement gluing mechanism (4), magic clasp bar absorption traction, cut-out, transfer and sticker (3) have substituted welding fusion process and the fusion shearing device thereof in the existing training pants course of processing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210048088.5A CN102579198B (en) | 2012-02-20 | 2012-02-20 | Method for producing simple training pant and device for processing the same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210048088.5A CN102579198B (en) | 2012-02-20 | 2012-02-20 | Method for producing simple training pant and device for processing the same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102579198A true CN102579198A (en) | 2012-07-18 |
| CN102579198B CN102579198B (en) | 2014-06-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210048088.5A Expired - Fee Related CN102579198B (en) | 2012-02-20 | 2012-02-20 | Method for producing simple training pant and device for processing the same |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104739581A (en) * | 2015-02-27 | 2015-07-01 | 安庆市恒昌机械制造有限责任公司 | Flaky material cutting, transferring and compounding technology on hygienic product production line |
| CN106510968A (en) * | 2016-12-23 | 2017-03-22 | 杭州可靠护理用品股份有限公司 | Production assembly line and corresponding production technology of adult diapers |
| CN107260403A (en) * | 2017-07-28 | 2017-10-20 | 广东佰分爱卫生用品有限公司 | A kind of absorption macromolecule for paper diaper core body is uniformly injected into method and production equipment |
| CN108433876A (en) * | 2018-04-09 | 2018-08-24 | 瑞光（上海）电气设备有限公司 | Set composite is pasted in coating for full-scale coating material |
| CN110087596A (en) * | 2016-12-16 | 2019-08-02 | 尤妮佳股份有限公司 | The manufacturing works of absorbent commodity |
| CN112722962A (en) * | 2020-12-30 | 2021-04-30 | 泉州市汉威机械制造有限公司 | Material unwinding control method |
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| CN1354810A (en) * | 1999-04-16 | 2002-06-19 | 金伯利-克拉克环球有限公司 | Absorbent articles and methods for producing the same |
| US20040108043A1 (en) * | 2002-12-10 | 2004-06-10 | Toshifumi Otsubo | Process for making a disposable diaper |
| US20050224171A1 (en) * | 2004-04-07 | 2005-10-13 | Uni-Charm Corporation | Method for continuously making disposable diaper |
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2012
- 2012-02-20 CN CN201210048088.5A patent/CN102579198B/en not_active Expired - Fee Related
Patent Citations (4)
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| CN1226855A (en) * | 1996-05-07 | 1999-08-25 | 科诺克斯安全工程公司 | Moisture detecting devices such as for diapers and diapers having such devices |
| CN1354810A (en) * | 1999-04-16 | 2002-06-19 | 金伯利-克拉克环球有限公司 | Absorbent articles and methods for producing the same |
| US20040108043A1 (en) * | 2002-12-10 | 2004-06-10 | Toshifumi Otsubo | Process for making a disposable diaper |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104739581A (en) * | 2015-02-27 | 2015-07-01 | 安庆市恒昌机械制造有限责任公司 | Flaky material cutting, transferring and compounding technology on hygienic product production line |
| CN104739581B (en) * | 2015-02-27 | 2018-06-08 | 安庆市恒昌机械制造有限责任公司 | Sheet material cutting, transfer, combination process on drug sundries product line |
| CN110087596A (en) * | 2016-12-16 | 2019-08-02 | 尤妮佳股份有限公司 | The manufacturing works of absorbent commodity |
| CN110087596B (en) * | 2016-12-16 | 2021-10-26 | 尤妮佳股份有限公司 | Manufacturing plant for absorbent articles |
| CN106510968A (en) * | 2016-12-23 | 2017-03-22 | 杭州可靠护理用品股份有限公司 | Production assembly line and corresponding production technology of adult diapers |
| CN107260403A (en) * | 2017-07-28 | 2017-10-20 | 广东佰分爱卫生用品有限公司 | A kind of absorption macromolecule for paper diaper core body is uniformly injected into method and production equipment |
| CN108433876A (en) * | 2018-04-09 | 2018-08-24 | 瑞光（上海）电气设备有限公司 | Set composite is pasted in coating for full-scale coating material |
| CN112722962A (en) * | 2020-12-30 | 2021-04-30 | 泉州市汉威机械制造有限公司 | Material unwinding control method |
| CN112722962B (en) * | 2020-12-30 | 2021-11-02 | 泉州市汉威机械制造有限公司 | Material unwinding control method |
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| CN102579198B (en) | 2014-06-18 |
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