A kind of Shipborne satellite antenna is with antenna surface and manufacture method
Technical field
The present invention relates to the satellite antenna technical field, specifically a kind of Shipborne satellite antenna is with antenna surface and manufacture method.
Background technology
The antenna surface of existing Shipborne satellite antenna all is to adopt metal to process on the market, and difficulty of processing is big, and cost is high; In addition; The area of antenna surface is bigger, and thickness is thinner, and the flange at antenna surface edge is inside upset; Therefore antenna surface easy deformation under stressed situation, and then influence is normal to be used.
Summary of the invention
The present invention provides a kind of simple in structure, installation is convenient, cost is low, intensity is high Shipborne satellite antenna with antenna surface and a kind of technology is simple, reflecting effect the is good Shipborne satellite antenna manufacture method with antenna surface.
The present invention realizes through following technical proposals:
A kind of Shipborne satellite antenna is used antenna surface, comprises body and flange, and said body is dome shape; Said inner concave is a reflecting surface, and is provided with through hole at said body center, and said flange is located at said body edges; And outwards upset, and leave certain interval between the said body.
Be evenly equipped with four waveguide installing holes around the said through hole.
Be evenly equipped with three subreflector fixing holes on the said body.
Said body respectively is provided with three antenna surface fixing holes on one side, and is symmetrically distributed.
Said antenna surface employing PE or ABS or PC or PB or carbon fiber are processed, and at said one deck reflectance coating that on reflecting surface, is provided with.
A kind of Shipborne satellite antenna may further comprise the steps with the manufacture method of antenna surface:
⑴, plastics sucking moulding: the thermoplastic plastic sheet is put into mould; And thermoplastic; Utilize the vacuum power stretched sheet, post after the distortion on the mold profile face, be provided with convexity in the corresponding position of said through hole, waveguide installing hole, subreflector fixing hole and antenna surface fixing hole on the said mold profile face; After the plastics sucking moulding, leave marks a little in the corresponding position of said reflecting surface;
⑵, the finishing of cutting edge: the unnecessary sheet material of antenna surface after the plastics sucking moulding is cut away and repairs;
⑶, cover reflectance coating: through electroplating or spraying or vacuum coating are covered in reflectance coating on the said reflecting surface;
⑷, location drilling: the antenna surface after the plastics sucking moulding is positioned, and hole according to the mark point that in step 1, forms on the reflecting surface.
Hand drill or automatic drilling machine are adopted in boring in the said step 4.
The beneficial effect that the present invention brought is:
Among the present invention, said Shipborne satellite antenna adopts PE or ABS or PC or PB or carbon fiber to process with antenna surface, and then has reduced cost, and the consistency of the antenna surface that can guarantee well to produce; Said antenna surface reflecting surface is provided with one deck reflectance coating, reaches the effect of microwave reflection; Adopt this forming method technology of plastics sucking moulding simple, easy to operate, rely on vacuum power that sheet material stretcher strain is realized, vacuum power is realized easily, is grasped and controls, and therefore can further guarantee the consistency of antenna surface; Covering reflectance coating is to be covered on the said reflecting surface through electroplating or spray perhaps vacuum coating, and above mode is simple, and reflecting effect is good.
Description of drawings
Below in conjunction with accompanying drawing the present invention is done further explain.
Fig. 1 is the structural representation of Shipborne satellite antenna according to the invention with antenna surface;
Fig. 2 is the profile of Shipborne satellite antenna according to the invention with antenna surface;
Fig. 3 is the flow chart of Shipborne satellite antenna according to the invention with the manufacture method of antenna surface.
The label that component names is corresponding among the figure is following:
1, body; 2, flange; 3, reflecting surface; 4, through hole; 5, gap; 6, waveguide installing hole; 7, subreflector fixing hole; 8, antenna surface fixing hole.
Embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is made further detailed description:
As the embodiment of Shipborne satellite antenna according to the invention,, comprise body 1 and flange 2 like Fig. 1, Fig. 2 and shown in Figure 3 with antenna surface; Said body 1 is dome shape; Said inner concave is a reflecting surface 3, and is provided with through hole 4 at said body 1 center, and said flange 2 is located at said body 1 edge; And outwards upset, and leave certain interval 5 between the said body 1.
In the present embodiment, be evenly equipped with four waveguide installing holes 6 around the said through hole 4.
In the present embodiment, be evenly equipped with three subreflector fixing holes 7 on the said body 1.
In the present embodiment,, and be symmetrically distributed Yi Bian said body 1 respectively is provided with three antenna surface fixing holes 8.
In the present embodiment, said antenna surface adopts ABS to process, and in said one deck reflectance coating (not shown) that on reflecting surface 3, is provided with.
A kind of Shipborne satellite antenna may further comprise the steps with the manufacture method of antenna surface:
⑴, plastics sucking moulding: the thermoplastic plastic sheet is put into mould; And thermoplastic; Utilize the vacuum power stretched sheet, post after the distortion on the mold profile face, be provided with convexity in the corresponding position of said through hole 4, waveguide installing hole 6, subreflector fixing hole 7 and antenna surface fixing hole 8 on the said mold profile face; After the plastics sucking moulding, leave marks a little in the corresponding position of said reflecting surface;
⑵, the finishing of cutting edge: the unnecessary sheet material of antenna surface after the plastics sucking moulding is cut away and repairs;
⑶, cover reflectance coating: reflectance coating is covered on the said reflecting surface 3 through electroplating;
⑷, location drilling: the antenna surface after the plastics sucking moulding is positioned, and hole according to the mark point that in step 1, forms on the reflecting surface 3.
In the present embodiment, hand drill is adopted in boring in the said step 4.
Certainly, said antenna surface adopts PE or PC or PB or carbon fiber to process; Said reflectance coating also can be covered on antenna surface seat and the antenna surface head through spraying or vacuum coating; Boring also can be adopted automatic drilling machine in the said step 4.So, also all within protection range of the present invention, give unnecessary details no longer one by one here.