CN102561062A - Dyeing assistant - Google Patents
Dyeing assistant Download PDFInfo
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- CN102561062A CN102561062A CN2010105883012A CN201010588301A CN102561062A CN 102561062 A CN102561062 A CN 102561062A CN 2010105883012 A CN2010105883012 A CN 2010105883012A CN 201010588301 A CN201010588301 A CN 201010588301A CN 102561062 A CN102561062 A CN 102561062A
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- dyeing
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- alkali
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Abstract
The invention discloses a dyeing assistant, which is an alkali dyeing assistant composed of powdery sodium carbonate, borax and sodium hexametaphosphate. Three components of the alkali dyeing assistant play a dispersion and slowly dyeing role in actual production by combined action, so that pH value of the dyeing liquid is 9.5-10 at a beginning stage and is 9-9.5 at a final stage; the pH value of the dyeing environment of the textile is ensured; the primarily-successful first-rate product yield of the textile is improved; the dyeing is uniform and the level dyeing effect is good. The dyeing assistant has the advantages that the practical effect is notable; the first-rate product of the experimental finished fabric reach 99% and the color and luster is pure and bright.
Description
Technical field
The present invention relates to a kind of dyeing assistant.
Background technology
Dyeing is processed dyeing of PET fabric and is still adopted traditional acid dye bath condition decoration method at present; It adopts this method to make to exist quality bad in process of production; Yield poorly and the high shortcoming of production cost; More and more be not suitable for producing needs, especially the dyeing of PET fabric after the processing of incompatibility alkali number.It is to lack alkali dyeing assistant the existence of these problems at all; In order to address this problem through repeatedly development test property; Invented alkali dyeing assistant, the special dyeing auxiliary agent in order to as the processing of dacron basic dyeing is popularized the basic dyeing method.Through preferred alkaline-resisting DISPERSE DYES, and adopt special-purpose alkaline agent, can make the dacron processing of under alkali condition, dyeing, thereby make fabric color bright-coloured, reduce aberration look flower, defect such as be infected with, increase substantially product yield, quality, reduce production costs.
Summary of the invention
Technical problem to be solved by this invention is: a kind of alkali dyeing assistant that makes dacron under alkali condition, dye and process is provided.
For solving the problems of the technologies described above; The technical scheme that the present invention adopts is: the dyeing assistant commodity are solid-state; And need soluble in waterly in use, and make it in the aqueous solution, to possess that huge legendary turtle is closed and demineralized water, dispersion, make the aqueous solution be alkalescence and the stable performances such as dissolving pH value of dying.
Through repeatedly studying and verifying through actual production, alkali dyeing assistant adopts powdery sodium carbonate, borax and three kinds of components of calgon to constitute.
The percentage of three kinds of components is:
Sodium carbonate Na
2CO
322-26%
Borax Na
2B
4O
710H
2O 20-23%
Calgon (NaPO
3)
654-55%
Three kinds of components are all with by weight percentage.Three kinds of components stir in proportion.
The alkali dyeing assistant fineness that above-mentioned three kinds of components require to process is more than 60 orders.
Because of three components constituting alkaline assistant are under powdery is solid-state, to process; So chemical reaction does not take place each other; But guard against damp in production, packing, transportation with before using; Change with weight after avoiding the commodity moisture absorption, and influence actual amount and effect, production environment requires relative humidity to be lower than 60%.
Component chemism and effect
Alkali dyeing assistant each component in dyeing course reaches jointly respectively in dye liquor and plays a role, and reaches the basic dyeing technological requirement.
Calgon (NaPO in the alkali dyeing assistant component
3)
6In warm water or alkaline warm water, all resolve into orthophosphates and play demineralized water, heavy metal ion in chelating calcium magnesium ion and the dye liquor makes heavy metal ion etc. produce water-soluble huge legendary turtle compound, prevents that dyestuff from meeting heavy metal ion and variable color makes fabric coloured light pure simultaneously.And reduced the calcareous heat exchange efficiency decline that waits deposition to cause of dying in pusher side wall and the heat exchanger, and save production cost, prevent that fabric from abrading.
Soda ash makes dye liquor be alkalescence in dye liquor, and ultra slow dying and the washing effect, and it can remove the fabric face dirt also can remove textile loose colour, makes to dye afterwards finished product and need not reduction cleaning and can not have loose colour, and coloured light is bright-coloured.Make dye liquor smooth simultaneously, reduced fabric and dyed the machine body, abrade between fabric and the fabric and between fabric and the dye liquor, improve yield rate.
Borax plays the buffer effect in dye liquor, stablize the dye liquor pH value, makes dye liquor pH value variation minimum in the dyeing course, dyestuff is dyed, to reduce the aberration that impels each dyestuff dye-uptake to change and produce because of the variation of dye liquor pH value under the stable alkali condition.
Simultaneously above-mentioned three kinds of components are had an effect jointly in actual production and are played that peptizaiton is gentle dyes effect; Make dye liquor dye the stage pH value between 9.5-10 rising; Dye the stage pH value eventually between 9-9.5, guarantee coloration of textile materials environment pH value, improve the once successful top-quality product rate of fabric; And making even dyeing, even dyeing effect is good.
The present invention compared with prior art, it is remarkable to have a practical function, experiment product finished fabric top-quality product rate all reaches 99%, and color and luster is pure bright-coloured.Its characteristics are following:
1, alkaline assistant dyes under alkali condition and makes product color bright-coloured, and the gorgeous degree of finished product is high, has improved added value of product; Stable processing technique, it is less influenced by extraneous factors such as steam, so the cylinder difference is little, makes the finished product rate height of checking colors, and aberration is little, and coloured light is pure; Basic dyeing has cushioning effect in the absorption phase of processing, and can increase the levelling coefficient, has reduced look flower fault, makes the cloth cover even dyeing; Basic dyeing makes dye liquor smooth, reduces fabric and in dyeing course, produces scratch and fluffing, and can make the finished product cloth cover smooth, has increased the cloth cover added value; Basic dyeing can prevent that oligomer from separating out, and thoroughly eliminates cylinder bottom and stains fault, improves product high-class product rate, can make the comprehensive high-class product rate of product improve more than 5%.
2, alkaline assistant dyeing has reduced fabric and must heat up through alkali number processing poststaining and add acetic acid and carry out pickling and dye back adding soda ash and sodium hydrosulfite carries out the production process of reduction cleaning; Thereby reduced the production time and make every cylinder cloth reduce the production time more than 35 minutes, can practice thrift every day and promptly be equivalent to a cylinder cloth output in 4 hours and promptly increase output about 15%; It is poor that basic dyeing reduces cylinder; Improved the dyeing one-time success rate, thereby reduced rebuilding in the cylinder, and can thoroughly eliminate because of basic dyeing and fault such as to stain in the cylinder; Reduce return something for repairs chance and clear cylinder number of times; Product yield is improved,, makes product yield improve 29% with suitable for reading because of basic dyeing has increased the effective time
3, adopting alkaline assistant to dye has saved the dyeing pickling and has dyed the auxiliary agent raw material that the back reduction cleaning is adopted; Per half meter cloth cost reduced more than 0.1 yuan/meter, estimate, can reduce cost more than 60,000 yuan in every month with medium enterprise production; Reduce clear cylinder cost, 20,000 yuan of costs can save material in every month; Make to dye and avoid oligomer and the calcareous contamination that dyeing produces under the acid condition in the machine heat exchanger, heat exchange efficiency is improved, practice thrift steam cost; Basic dyeing has reduced dyeing temperature, and shortens the dyeing production time 15%, so can reduce industrial water, electricity, steam equal energy source cost more than 10%.
The specific embodiment
Embodiments of the invention
Alkali dyeing assistant adopts powdery sodium carbonate, borax and three kinds of components of calgon to constitute mouth
The component prescription
The percentage of three kinds of components is:
Sodium carbonate Na
2CO
322-26%
Borax Na
2B
4O
710H
2O 20-23%
Calgon (NaPO
3)
654-55%
Three kinds of components are all with by weight percentage.Three kinds of components stir in proportion.
The alkali dyeing assistant fineness that above-mentioned three kinds of components require to process is more than 60 orders.
Method for using
Dacron dyes at HTHP overflow or jet dyeing machine and adds man-hour, and according to actual production, every cylinder cloth adds water-bath amount L, adds alkali dyeing assistant with the 2g/L bath raio, and every cylinder cloth amount of water was the q liter during promptly dyeing was produced, and then the alkali dyeing assistant consumption is Q
K=(2g/ * q liter) ÷ 1000
Example: every cylinder cloth dyeing amount of water is 2500L, then alkali dyeing assistant consumption Q=(the ÷ 1000=5Kg of 2g/L * 2500t)
It is 40 left and right sides warm water that alkali dyeing assistant requires serviceability temperature; In agitator tank (bath), stir with 40 ℃ of addings about 1: 10 ratio with percentage by weight earlier before using and tremble, in the dyeing machine body of hitting the person after waiting to melt, look manufacturing technique requirent then and add alkaline-resisting high temperature levelling agent (dacron need not add high temperature levelling agent also can reach good even dyeing effect) when basic dyeing under most states with high speed agitator; Running adds dyestuff after 5 minutes again after adding auxiliary agent; The dyestuff that fully melts slowly added dye in the machine, be advisable with about 5 minutes reinforced time, added behind the dyestuff running 5-10 minute; Treat that cloth works well; Cloth speed reaches the regulation technological requirement, and cloth circulates a week with 60-90 in dying machine second, after can be by the processing of dyeing that heats up of selected process curve.
Claims (2)
1. dyeing assistant, it is characterized in that: the component prescription is:
Sodium carbonate Na
2CO
322-26%
Borax Na
2B
4O
710H
2O 20-23%
Calgon (NaPO
3)
654-55%
Three kinds of components stir in proportion, and weight is by a hundred per cent.
2. dyeing assistant according to claim 1 is characterized in that: dyeing assistant makes dye liquor dye the stage pH value between 9.5-10 rising in dyeing course, dyes the stage pH value eventually between 9-9.5.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105883012A CN102561062A (en) | 2010-12-15 | 2010-12-15 | Dyeing assistant |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105883012A CN102561062A (en) | 2010-12-15 | 2010-12-15 | Dyeing assistant |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102561062A true CN102561062A (en) | 2012-07-11 |
Family
ID=46407554
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010105883012A Pending CN102561062A (en) | 2010-12-15 | 2010-12-15 | Dyeing assistant |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102561062A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103044964A (en) * | 2012-12-11 | 2013-04-17 | 苏州大学 | Dye composition and polyester fiber fabric alkaline dyeing method using same |
| CN103114466A (en) * | 2013-02-04 | 2013-05-22 | 苏州经贸职业技术学院 | Dyeing substitution alkali for cellulose fiber reactive dyes |
| CN103243581A (en) * | 2013-05-16 | 2013-08-14 | 吴江创新印染厂 | Basic dyeing auxiliary with scratch preventing function |
-
2010
- 2010-12-15 CN CN2010105883012A patent/CN102561062A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103044964A (en) * | 2012-12-11 | 2013-04-17 | 苏州大学 | Dye composition and polyester fiber fabric alkaline dyeing method using same |
| CN103114466A (en) * | 2013-02-04 | 2013-05-22 | 苏州经贸职业技术学院 | Dyeing substitution alkali for cellulose fiber reactive dyes |
| CN103243581A (en) * | 2013-05-16 | 2013-08-14 | 吴江创新印染厂 | Basic dyeing auxiliary with scratch preventing function |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20120711 |