Summary of the invention
Technical problem to be solved by this invention provides a kind of boiler exhaust gas that improves energy utilization rate and supplies with the device that anaerobic pond produces biogas as thermal source.
The present invention solves the boiler exhaust gas that its technical problem adopts and supplies with the device that anaerobic pond produces biogas as thermal source, comprise anaerobic pond, also comprise the low temperature flue interchanger, be arranged on interchanger, the transport pipe on the anaerobic pond and be arranged on heat exchange circulation motor on the transport pipe, be provided with high-temperature tail gas input aperture, high temperature heat source output interface and medium inlet on the described low temperature flue interchanger, described transport pipe is communicated with the import of described high temperature heat source output interface and described interchanger.
Further be that the medium inlet on the described low temperature flue interchanger and the heat exchanger exit on the described interchanger are interconnected.
Further be, also comprise the thermal source surge tank, be provided with on the described thermal source surge tank and store import and store outlet, be respectively arranged with inlet ductwork and export pipeline in described storage import and the described storage outlet, described inlet ductwork and export pipeline are connected with described transport pipe respectively, take the flow direction of transport pipe medium as reference, described export pipeline and inlet ductwork separately with the link position of described transport pipe respectively before described heat exchange circulation motor and afterwards, the connectivity part of described transport pipe and described export pipeline is provided with outlet reversing valve group, and the connectivity part of described transport pipe and described inlet ductwork is provided with import reversing valve group.
Further be, also comprise central controller and temperature sensor, described outlet reversing valve group and described import reversing valve group are by described central controller controls, and described temperature sensor is arranged in the anaerobic pond and with described central controller and is electrically connected.
Further be, described import reversing valve group comprises the thermal source input control valve that is arranged on the inlet ductwork and is positioned at high temperature heat source input control valve on the described transfer line and after described inlet ductwork, and described outlet reversing valve group comprises the thermal source output control valve that is arranged on the export pipeline and is positioned at high temperature heat source output control valve on the described transfer line and before described export pipeline.
Further be, the top of described thermal source surge tank also is provided with safe evacuated tube, also is provided with system's blowdown control valve on the described transport pipe.
Further be, also comprise thermal source surge tank high temperature heat source deposit pipeline, described heat exchanger exit is communicated with described thermal source surge tank by described thermal source surge tank high temperature heat source deposit pipeline.
Another technical problem that will solve of the present invention provides a kind of boiler exhaust gas that improves energy utilization rate and supplies with the method that anaerobic pond produces biogas as thermal source.
The present invention also provides a kind of boiler exhaust gas to supply with the method that anaerobic pond produces biogas as thermal source, may further comprise the steps:
The tail gas of boiler utilizes the medium in the tail gas heating low temperature flue interchanger by being arranged on the low temperature flue interchanger of boiler exhaust gas relief outlet in A, the still-process of will making wine;
B, thereby the medium after will heating is delivered to interchanger through transport pipe and carries out heat exchange with anaerobic pond again, makes the reach a high temperature leavening temperature of anerobe of sewage and waste dregs liquid in the anaerobic pond;
C, will again heat through medium back flow to the low-temperature flue gas interchanger of heat exchange at last.
Further be that in the B step, the mobile of medium is to control in the following manner:
I, when the anaerobic pond temperature is higher than set(ting)value, conversion import reversing valve group so that the low temperature flue interchanger is communicated with thermal source surge tank on being arranged on transport pipe, and disconnects with interchanger, lay in thereby medium after the heating is flow in the thermal source surge tank, stopped the heating to anaerobic pond; When the anaerobic pond temperature was lower than set(ting)value, conversion import reversing valve group so that low temperature flue interchanger and the disconnection of thermal source surge tank, and was communicated with interchanger, and anaerobic pond begins normal heating;
II, be lower than set(ting)value when the anaerobic pond temperature, and when the low temperature flue interchanger is in halted state, conversion outlet reversing valve group, so that low temperature flue interchanger and thermal source surge tank, interchanger disconnect, the thermal source surge tank with detest interchanger and be communicated with, utilize the medium of laying in the thermal source surge tank to provide thermal source for interchanger, thus the heating anaerobic pond.
Further be that in the flow process of control agent, central controller 20 is controlled import reversing valve group and outlet reversing valve group automatically according to the temperature of anaerobic pond 22 and the running status of low temperature flue interchanger 4.
The invention has the beneficial effects as follows: utilize and adopt boiler high temperature tail gas to heat anaerobic pond; the waste heat of boiler was utilized; waste residue in the wine brewing process is utilized; both protected environment; also having obtained a large amount of biogas, is the method that makes the best of both worlds that refuse is processed in the wine brewing process.On transport pipe, the heat exchange circulation motor can also be set, flow thereby make heat exchange medium obtain enough power.The cryogenic media of the outlet of interchanger can also be recycled to again heating cycle utilization in the low temperature flue interchanger, has so just avoided the waste of heat exchange medium.The thermal source surge tank can also be set between low temperature flue interchanger and anaerobic pond cushion, namely unnecessary heat is kept in the thermal source surge tank by medium, carries out complementary heating by the thermal source surge tank in the situation of shortage of heat.All valves all can be controlled by central controller, with handled easily.Can also come acquired information by temperature sensor, so that central controller can come by-pass valve control according to temperature conditions, realize the automatically purpose of control.
Embodiment
The invention will be further described below in conjunction with accompanying drawing.
As shown in Figure 1, the present invention includes anaerobic pond 22, also comprise low temperature flue interchanger 4, be arranged on interchanger 23, the transport pipe 11 on the anaerobic pond 22 and be arranged on heat exchange circulation motor 8 on the transport pipe 11, be provided with high-temperature tail gas input aperture, high temperature heat source output interface 5 and medium inlet 13 on the described low temperature flue interchanger 4, described transport pipe 11 is communicated with the import of described high temperature heat source output interface 5 and described interchanger 23.When mounted, the low temperature flue interchanger joint flange 3 of low temperature flue interchanger 4 is connected on the boiler exhaust gas relief outlet joint flange 2, thereby so that low temperature flue interchanger 4 is interconnected with boiler exhaust gas relief outlet 1, the tail gas of boiler generation will pass through low temperature flue interchanger 4 thus, thereby the heat-conducting medium in the heating low temperature flue interchanger 4, usually water gets final product, heat-conducting medium namely enters into interchanger 23 on the anaerobic pond 22 by transport pipe 11 after being heated, utilize interchanger 23 to heat anaerobic pond 22, thereby keep the temperature of anaerobic pond 22.Therefore in the time of in being used in wine brewing, the useless grain that wine brewing produces and sewage just can be used for anaerobic pond 22 fermentations and produce biogas, and the using waste heat from tail gas of boiler then can be used for heating anaerobic pond 22.The energy and raw-material utilising efficiency have so just been improved.Heat exchange circulation motor 8 can make heat-conduction medium flow fully, and the heating efficiency that can regulate by speed change anaerobic pond 22.
For the recycle heat-conduction medium, as shown in Figure 1, the medium inlet 13 on the described low temperature flue interchanger 4 is interconnected with the heat exchanger exit 21 on the described interchanger 23.Medium just can form effectively circulation like this, in 4 heating of low temperature flue interchanger, and heat release in interchanger 23, the cryogenic media after the heat release flows to low temperature flue interchanger 4 again.
In order to lay in unnecessary heat, as shown in Figure 1, also comprise thermal source surge tank 16, be provided with on the described thermal source surge tank 16 and store import and store outlet, be respectively arranged with inlet ductwork 15 and export pipeline in described storage import and the described storage outlet, described inlet ductwork 15 and export pipeline are connected with described transport pipe 11 respectively, take the flow direction of transport pipe 11 medium as reference, described export pipeline and inlet ductwork 15 separately with the link position of described transport pipe 11 respectively before described heat exchange circulation motor 8 and afterwards, described transport pipe 11 is provided with outlet reversing valve group with the connectivity part of described export pipeline, and described transport pipe 11 is provided with import reversing valve group with the connectivity part of described inlet ductwork 15.Can utilize in the following ways said structure to lay in unnecessary heat and extra heat is provided when shortage of heat:
A, when anaerobic pond 22 excess Temperature, conversion import reversing valve group, so that transport pipe 11 is communicated with inlet ductwork 15, and disconnect with interchanger 23, will flow in the thermal source surge tank 16 with the medium of amount of heat thus and store, and anaerobic pond 22 does not obtain replenishing of new heat, thereby can reduce temperature.When anaerobic pond 22 is lower than the temperature of setting, then change import reversing valve group, so that transport pipe 11 is communicated with interchanger 23, disconnects with inlet ductwork 15, and then be anaerobic pond 22 heat supplies, guarantee that anaerobic pond 22 is in the temperature range of setting.
B, cross when the anaerobic pond temperature and to be lower than the required limit, and low temperature flue interchanger 4 quits work, namely boiler is out of service, when exporting without high temperature heat source, start outlet reversing valve group this moment, reinstate thermal source surge tank 16 deposit thermals source, with beginning to start anaerobic pond 22 limit cold operations.
For the ease of control, as shown in Figure 1, also comprise central controller 20, described outlet reversing valve group and described import reversing valve group are by described central controller 20 controls.So easily operation.All right set temperature sensor, described temperature sensor is arranged in the anaerobic pond 22 and with described central controller 20 and is electrically connected.Set required temperature range at central controller 20, be higher than or be lower than this scope in case temperature sensor detects temperature in the anaerobic pond 22, then utilize central controller 20 automatically control import reversing valve groups or outlet reversing valve groups.Reach the purpose of automatic control.
Concrete, as shown in Figure 1, described import reversing valve group comprises the thermal source input control valve 9 that is arranged on the inlet ductwork 15 and is positioned on the described transfer line and the high temperature heat source input control valve 10 after described inlet ductwork 15, and described outlet reversing valve group comprises the thermal source output control valve 7 that is arranged on the export pipeline and is positioned at high temperature heat source output control valve 6 on the described transfer line and before described export pipeline.
For the pressure of control of heat source surge tank 16, the top of described thermal source surge tank 16 also is provided with safe evacuated tube 19.When the hot reserve case surpasses when the limit is set, the waste heat that oversteps the extreme limit is discharged by the safe evacuated tube 19 of hot reserve case with the form of steam, has realized the operation of whole system with no pressure, safety, reliable.
Concrete, as shown in Figure 1, also comprising thermal source surge tank high temperature heat source deposit pipeline 17, described heat exchanger exit 21 is communicated with described thermal source surge tank 16 by described thermal source surge tank high temperature heat source deposit pipeline 17.The medium that advanced interchanger 22 rear comparatively high tempss can also directly be recovered to thermal source surge tank 16, thus effective storage power.
For the ease of cleaning equipment, as shown in Figure 1, also be provided with system's blowdown control valve 12 on the described transport pipe 11.In stop cleaning, get final product opening system blowdown control valve 12, pass into the scavenging solution cleaning equipment.
Method provided by the invention may further comprise the steps:
The tail gas of boiler utilizes the medium in the tail gas heating low temperature flue interchanger 4 by being arranged on the low temperature flue interchanger 4 of boiler exhaust gas relief outlet 1 in A, the still-process of will making wine; Under normal conditions, medium adopts water to get final product;
B, thereby the medium after will heating is delivered to interchanger 23 through transport pipe 11 and carries out heat exchange with anaerobic pond 22 again, makes the reach a high temperature leavening temperature of anerobe of sewage and waste dregs liquid in the anaerobic pond 22; Leavening temperature is decided according to anaerobic species in the concrete anaerobic pond 22, to reach the optimum temps that produces maximum biogas amount.The conveying of medium can be adopted heat exchange circulation motor 8, thereby is convenient to the flow velocity of control agent; In this process, waste heat tail gas and waste material that wine brewing produces have all obtained effective utilization, and waste heat tail gas provides heat, and sewage is high with the efficient that useless grain produces biogas under high-temperature anaerobic fermentation, biogas itself can also be used for boiler heating or other purposes, has just reclaimed thus a large amount of energy;
C, will again heat through medium back flow to the low-temperature flue gas interchanger 4 of heat exchange at last.So just make medium obtain recycle, reduced the waste of medium.
In order to guarantee that anaerobic pond 22 is in the state of constant temperature, in the B step, the mobile of medium is to control in the following manner:
I, when anaerobic pond 22 temperature are higher than set(ting)value, conversion import reversing valve group, so that low temperature flue interchanger 4 is communicated with thermal source surge tank 16 on being arranged on transport pipe 11, and disconnect with interchanger 23, thereby make the medium after the heating flow into deposit in the thermal source surge tank 16, stopped the heating to anaerobic pond 22, when thermal source surge tank 16 surpasses when the limit is set, the waste heat that oversteps the extreme limit is discharged by the safe evacuated tube 19 of thermal source surge tank 16 with the form of steam, realized the operation of whole system with no pressure, safety, reliable; When anaerobic pond 22 temperature are lower than set(ting)value, conversion import reversing valve group, so that low temperature flue interchanger 4 disconnects with thermal source surge tank 16, and is communicated with interchanger 23, anaerobic pond 22 begins normal heating;
II, be lower than set(ting)value when the anaerobic pond temperature, and when low temperature flue interchanger 4 is in halted state, conversion outlet reversing valve group, so that low temperature flue interchanger 4 disconnects with thermal source surge tank 16, interchanger 23, thermal source surge tank 16 with detest interchanger 23 and be communicated with, utilize the medium of deposit in the thermal source surge tank 16 to provide thermal source for interchanger 23, thus heating anaerobic pond 22.
Above-mentioned control mode can adopt automatically or manual control mode, preferably adopt automatic control mode, import reversing valve group all links to each other with central controller 20 with outlet reversing valve group, and is subject to the control of central controller 20, set temperature sensor in anaerobic pond 22.Design temperature in central controller 20, for example 55 ℃, and send the running status of low temperature flue interchanger 4 to central controller 20; Central controller 20 is received the temperature that temperature sensor transmits, compare according to 55 ℃ of standard temperatures, and detect the running status of low temperature flue interchanger 4, thereby control according to two kinds of above-mentioned situations, guarantee that anaerobic pond 22 is under the temperature constant state, unnecessary heat is stored by thermal source surge tank 16, be at low temperature flue interchanger 4 and utilize 16 heat supplies of thermal source surge tank in the situation of stopping, and central controller 20 can start anaerobic pond 22 limit cold operations.After adopting the manner control temperature, the temperature of anaerobic pond 22 is in temperature constant state, owing to so that anerobe is in active state for a long time, increased the efficient of high-temperature anaerobic fermentation, has improved the processing efficiency of sewage and useless grain, has improved the output efficiency of biogas.