Summary of the invention
The object of the present invention is to provide a kind of high heat-resistant halogen-free flame-retardant thermoplastic resin, described high heat-resistant halogen-free flame-retardant thermoplastic resin stable reaches UL94 vertical combustion grade in the thickness of 1.5~3.0mm, have good thermotolerance simultaneously.
Another object of the present invention is to provide the preparation method of said high heat-resistant halogen-free flame-retardant thermoplastic resin.
Above-mentioned purpose of the present invention is achieved through adopting following technical scheme:
A kind of preparation method of high heat-resistant halogen-free flame-retardant thermoplastic resin; Comprise the steps: to contain the random copolymers of maleic anhydride, aromatic vinyl monomer and contain the unitary phosphonate ester compound of active hydrogen that to add mean residence time be in 1~15 minute the twin screw extruder; Under 180~300 ℃; Remove fugitive constituent through reacting to extrude, obtain the high heat-resistant halogen-free flame-retardant thermoplastic resin;
The active hydrogen unit of phosphonate ester compound with contain that the unitary mol ratio of maleic anhydride is 0.1~5: 1 in the random copolymers of maleic anhydride, aromatic vinyl monomer, the unitary content of maleic anhydride accounts for 8~40% of the random copolymers weight that comprises maleic anhydride, aromatic vinyl monomer; When maleic anhydride content was lower than 8wt%, the copolymer resins second-order transition temperature was lower, and thermotolerance is not enough, and maleic anhydride content is during greater than 40wt%, and monomer has the trend of intensive alternating copolymerization, and it is limited that molecular weight increases, and the mechanical property of copolymer resins is relatively poor.
Here said phosphonate ester compound comprises phosphonic acid ester, phosphinate, phosphinate compounds.Phosphonate ester compound effect in the present invention is a kind of fire retardant of response type.The described unitary phosphonate ester compound of active hydrogen that contains of the application; " containing the active hydrogen unit " is under certain condition; In heating or solution; Can react with anhydride group, generate the Wasserstoffatoms of the stable compound that covalent linkage connects or contain the group of such Wasserstoffatoms, this active hydrogen unit can be hydroxyl, carboxyl or the amido on the alkyl or aryl of phosphonic acid ester; Or the hydrogen that directly links to each other on the phosphinate with P; Or the hydroxyl on phosphiinic acid ester compound alkyl or the aryl, carboxyl or amido; Or the hydrogen that directly links to each other on the phosphinate with P; Or the hydroxyl on phosphinic acid ester compound alkyl or the aryl, carboxyl or amido.
More specifically, the said unitary phosphonate ester compound of active hydrogen that contains, its structure is suc as formula shown in (I):
In the formula (I), R
1For Wasserstoffatoms or by the substituted carbonatoms of several hydroxyls, carboxyl or amido 1~18 alkyl, naphthenic base, aryl, heterocyclic radical; R
2, R
3Independently be selected from carbonatoms and be 1~18 alkyl, naphthenic base, aryl, heterocyclic radical; Or by the substituted carbonatoms of several hydroxyls, carboxyl or amido 1~18 alkyl, naphthenic base, aryl, heterocyclic radical; Or R
2With R
3The formation carbonatoms is 1~18 ring; N1, n2, n3 are 0 or 1, and n1, n2, n3 are not 0 simultaneously.
As a kind of more preferably scheme, the said unitary phosphonate ester compound of active hydrogen more preferably 4-aminocarbonyl phenyl-diphenylphosphine acid esters, 4-amido benzyl-diphenylphosphine acid esters, 4-aminocarbonyl phenyl-dibenzyl phosphonic acid ester, 4-aminocarbonyl phenyl-benzyl-Phenylphosphine acid esters, two (4-aminocarbonyl phenyl)-Phenylphosphine acid esters, two (4-amido benzyl)-Phenylphosphine acid esters, two (4-aminocarbonyl phenyl)-benzylphosphonic acid ester, two (4-amido benzyl)-benzylphosphonic acid ester, 4-hydroxy phenyl-diphenylphosphine acid esters, 4-hydroxybenzyl-diphenylphosphine acid esters, 4-hydroxy phenyl-dibenzyl phosphonic acid ester, 4-hydroxy phenyl-benzyl-Phenylphosphine acid esters, two (4-hydroxy phenyl)-Phenylphosphine acid esters, two (4-hydroxybenzyl)-Phenylphosphine acid esters, two (4-hydroxy phenyl)-benzylphosphonic acid ester or two (4-the hydroxybenzyl)-benzylphosphonic acid ester of containing.
The described unitary phosphonate ester compound of active hydrogen that contains can be in the above-mentioned phosphonate ester compound any one, or several kinds mixture.
Principle of the present invention is (1 the situation of all getting with n1, n2, n3 is an example, and other value principle is identical) as follows:
Contain maleic anhydride unit and the active hydrogen unit process in the phosphonate ester compound in the random copolymers of maleic anhydride, aromatic vinyl monomer, fire retardant is grafted on the resin matrix.
When containing a reactive hydrogen (like hydroxyl) on the R base, production 1 compound when containing two each and every one reactive hydrogens (like amido), is two-step reaction, the first step production 1 compound, second step production 2 compounds.
The said random copolymers that contains maleic anhydride, aromatic vinyl monomer described in the present invention can be by maleic anhydride unit, the two random copolymers of forming of aromatic vinyl monomer; Perhaps added the random copolymers of vinyl cyanide and/or diene units, promptly by at least a random copolymers of forming in maleic anhydride unit, aromatic vinyl monomer and vinyl cyanide or the diolefine.The interpolation of vinyl cyanide or diolefine can not influence effect of the present invention.
As a kind of preferred version, said aromatic vinyl monomer is preferably vinylbenzene, alpha-methyl styrene or p-methylstyrene.
As a kind of most preferably scheme, said aromatic vinyl monomer most preferably is vinylbenzene.
As a kind of preferred version, the active hydrogen unit of said phosphonate ester compound with comprise that the unitary mol ratio of maleic anhydride is preferably 0.2~3 in the random copolymers of maleic anhydride, aromatic vinyl monomer: 1.When mol ratio less than 0.2 the time, the add-on of fire retardant is few, flame retardant properties is not enough, mol ratio is greater than 3 o'clock, fire retardant can not complete reaction, there is no need.
As a kind of preferred version, the said molecular weight that contains the random copolymers of maleic anhydride, aromatic vinyl monomer is 0.5~250,000.
As a kind of preferred version, described twin screw extruder is preferably the exhaust twin screw extruder.
As a kind of preferred version, the said preparation method who contains the random copolymers of maleic anhydride, aromatic vinyl monomer and contain the unitary phosphonate ester compound of active hydrogen is a reaction extrusion.This reaction extrusion, the halogen-free flame-retardant resin of tooling cost and addition type is suitable; The halogen-free flame-retardant resin for preparing is the fire-retardant halogen-free combustion-proof thermoplastic resin of a kind of intrinsic.
The method of extruding through reaction will have the fire retardant of active reactive group and receive on the resin matrix through the method for chemically bonded; Both can solve because the fire retardant that compatibility problem causes is separated out; Also can realize effective dispersion of fire retardant, solve the problem of conventional additive flame retardant system.In addition, the method for extruding through reaction is the fire-retardant material of intrinsic with the resin that fire retardant is grafted to back preparation on the resin matrix, and still, its tooling cost is suitable with the method for adding blend.
Method among the present invention is that fire retardant is grafted on the side chain of resin, has improved the steric hindrance of molecular resin main chain space motion, can effectively improve the second-order transition temperature and the thermotolerance of resin matrix.Compare conventional high heat-resistant halogen-free flame-retardant resin material, like PC/ABS, the resin matrix that the present invention adopts is the random copolymers of styrene resin, and performances such as its cracking of anti-the solvent are more excellent.Simultaneously, because fire retardant is to receive on the resin matrix through the method for chemically bonded, the adding that can reduce fire retardant is to the influence of resin mechanical property etc., and improves the service efficiency of fire retardant, reduces addition, improves the cost performance of flame retardant products.
Compared with prior art, the present invention has following beneficial effect:
High heat-resistant halogen-free flame-retardant thermoplastic resin according to the invention has stable flame retardant properties, good heat-resistant; Described halogen-free combustion-proof thermoplastic resin be a kind of in grafting on thermoplastic resin composition's side chain the intrinsic flame-retarded resin of fire retardant, compare with additive flame retardant, the service efficiency of its fire retardant is higher; The tooling cost of said high heat-resistant halogen-free flame-retardant thermoplastic resin is suitable with the addition type halogen-free flame-retardant resin.
Embodiment
Further explain the present invention below in conjunction with specific embodiment, but embodiment does not do any type of qualification to the present invention.
The maleic anhydride-styrene random copolymers is provided by Polyscope company, and maleic anhydride content is the 8-40% weight ratio, and weight average molecular weight range is 0.5-25 ten thousand.The performance of the maleic anhydride-styrene random copolymers that uses among the present invention is as shown in table 1:
The performance data of table 1 maleic anhydride-styrene random copolymers
The second-order transition temperature of sample (Tg) is recorded by the anti-DSC DSC200 F3 that speeds of Germany, and heat-up rate is 10 ℃/min.
The vertical combustion grade judges that the standard of following is UL94.
Embodiment 1
Accurately taking by weighing maleic anhydride content is the maleic anhydride-styrene random copolymers and the 4-aminocarbonyl phenyl-diphenyl phosphoester of 28% weight ratio; Make wherein in the SULPHOSUCCINIC ACID ESTER that the unitary mol ratio of maleic anhydride is 1.5: 1 in the amido and maleic anhydride-styrene random copolymers; With two kinds of material thorough mixing, directly add the exhaust twin screw extruder, under 200-220 ℃, extrude; Venting port vacuum tightness is 0.02MPa, and mean residence time is 5min.
Embodiment 2
Accurately taking by weighing maleic anhydride content is the maleic anhydride-styrene random copolymers and the 4-hydroxy phenyl-diphenyl phosphoester of 28% weight ratio; Make wherein in the SULPHOSUCCINIC ACID ESTER that the unitary mol ratio of maleic anhydride is 1.5: 1 in the hydroxyl and maleic anhydride-styrene random copolymers; With two kinds of material thorough mixing, directly add the exhaust twin screw extruder, under 200-220 ℃, extrude; Venting port vacuum tightness is 0.02MPa, and mean residence time is 15min.
Embodiment 3
Accurately taking by weighing maleic anhydride content is the maleic anhydride-styrene random copolymers and two (4-aminocarbonyl phenyl)-phenyl phosphate ester of 15% weight ratio; Make wherein in the SULPHOSUCCINIC ACID ESTER that the unitary mol ratio of maleic anhydride is 3: 1 in the amido and maleic anhydride-styrene random copolymers; With two kinds of material thorough mixing, directly add the exhaust twin screw extruder, under 200-220 ℃, extrude; Venting port vacuum tightness is 0.02MPa, and mean residence time is 5min.
Embodiment 4
Accurately taking by weighing maleic anhydride content is the maleic anhydride-styrene random copolymers and two (4-hydroxy phenyl)-phenyl phosphate ester of 23% weight ratio; Make wherein in the SULPHOSUCCINIC ACID ESTER that the unitary mol ratio of maleic anhydride is 0.5: 1 in the hydroxyl and maleic anhydride-styrene random copolymers; With two kinds of material thorough mixing, directly add the exhaust twin screw extruder, under 300 ℃, extrude; Venting port vacuum tightness is 0.02MPa, and mean residence time is 5min.
Embodiment 5
Accurately taking by weighing maleic anhydride content is the maleic anhydride-styrene random copolymers and the 4-aminocarbonyl phenyl-diphenyl phosphoester of 40% weight ratio; Make wherein in the SULPHOSUCCINIC ACID ESTER that the unitary mol ratio of maleic anhydride is 0.1: 1 in the amido and maleic anhydride-styrene random copolymers; With two kinds of material thorough mixing, directly add the exhaust twin screw extruder, under 250 ℃, extrude; Venting port vacuum tightness is 0.02MPa, and mean residence time is 1min.
Embodiment 6
Accurately taking by weighing maleic anhydride content is the maleic anhydride-styrene random copolymers and the 4-aminocarbonyl phenyl-diphenyl phosphoester of 8% weight ratio; Make wherein in the SULPHOSUCCINIC ACID ESTER that the unitary mol ratio of maleic anhydride is 5: 1 in the amido and maleic anhydride-styrene random copolymers; With two kinds of material thorough mixing, directly add the exhaust twin screw extruder, under 180 ℃, extrude; Venting port vacuum tightness is 0.02MPa, and mean residence time is 10min.
Comparative Examples 1
Accurately taking by weighing maleic anhydride content is the maleic anhydride-styrene random copolymers and the triphenylphosphate (TPP) of 28% weight ratio; Make wherein in the SULPHOSUCCINIC ACID ESTER that the unitary mol ratio of maleic anhydride is 0.5: 1 in the P element and maleic anhydride-styrene random copolymers; With two kinds of material thorough mixing, directly add the exhaust twin screw extruder, under 200-220 ℃, extrude; Venting port vacuum tightness is 0.02MPa, and mean residence time is 5min.
More than the second-order transition temperature and the vertical combustion test result of each embodiment and comparative example as shown in table 2:
The performance data of each embodiment of table 2 and comparative example