A kind of flame-proof polypropelene composition with high glow-wire ignition temperature
Technical field
The invention discloses a kind of polypropene composition, particularly a kind of have a high glow-wire ignition temperature flame-proof polypropelene composition.
Background technology
Polypropylene flame redardant has high heat resistance, good folding property and good flame retardancy, is widely used in fields such as electronic apparatus, mechanical industry.But these products particularly in the electronic product some element cause local superheating and possibly cause burning because of reasons such as loose contact, overload or short circuits, jeopardize the total system safe handling.For preventing trouble before it happens; The method of carrying out of check electric equipment products ignition hazard experiment is to repeat the condition that in reality, takes place fully, but in most cases is impossible, therefore; In order to simulate situation about taking place in the reality as far as possible, the glowing filament experiment is the better method of inspection.
The requirement of existing manufacturing articles is that glowing filament printing and dyeing temperature reaches 750 ℃, when end product carries out 750 ℃ GWIT test; There is the flame time to be not more than 2s; Yet because the end product shape is different with design, reach 750 ℃, require different thickness sheet material when test GWIT for making end product GWIT; Can both satisfy has the flame time to be not more than 2s, and this just needs the compsn of high temperature resistant glow wire ignition temperature.
Among patent US 2005/0004277 Al; Disclosing a kind of bromine is flame-retardant glass-fiber reinforced nylon-6; 6 fire-retardant mixtures, it uses fire retardant to be the bromine PS, through adding two ethyl phosphonic acids (DEPAL) and melamine pyrophosphate salt glow wire ignition index (GWIT) can be provided.
Among patent US 2006/0058432 Al; A kind of halogen-free flame-retardant reinforced nylon composite materials that comprises metal phosphate and diphosphate and nitrogen flame retardant is described; When adding has polyarylether, polyetherimide, polyetherimide and polyimide copolymer, polyaryl thioether sulfone, polyetheretherketone and toughness reinforcing and SMA (styrene-maleic anhydride copolymer), can improve this system halogen-free reinforced nylon mixture more than GWIT to 775 ℃.
Among patent US 2008/0161490 Al; Relate to a kind of halogen-free combustion-proof thermoplastic nylon composite; Mixture by cladodification thermoplastic nylon, list or two poly-phosphate, contain nitrogen combustion inhibitor and contain oxygen at least or the metallic compound of a kind of element of sulphur is formed, this mixture can satisfy different thickness GWIT and be at least 750 ℃.
Chinese patent CN101928449A discloses a kind of high glow-wire and has ignited the ignition temperature flame-retardant enhancing according to the mutual-phenenyl two acid bromide two alcohol ester; By forming according to two fens toughner in two fens synergists, 1 ~ 10% in mutual-phenenyl two acid bromide two alcohol ester, 10 ~ 30% parts by weight of flame retardant, 2 ~ 10% and 10 ~ 40% weight part acts of violence in two minutes in 25 ~ 68%; The glowing filament ignition temperature of the fire-retardant enhancing of this invention Ju Dui phthalic acid butanediol Zhi treatment wax, higher mechanical property.
Chinese patent CN102002221A discloses a kind of halogen-free high glowing filament ignition temperature flame-retardant PBT/PC alloy material and preparation method thereof; This alloy material comprises the raw material of following weight percent: 40 ~ 60% polybutylene terephthalate; 20 ~ 30% Halogen nitrogen phosphorus flame retardant, 3 ~ 10% compatilizer, 1 ~ 5% Halogen auxiliary flame retardant; 0.1 ~ 0.5% oxidation inhibitor, 0.1 ~ 0.5% lubricant.Invention provides material to have No. zero mechanical property, and flame retardant properties is good, also has high glowing filament ignition temperature.
Chinese patent CN101735515A discloses the other polypropylene material of a kind of high-luster weather-resistance flame-retardant V 0-stage; Comprise Vestolen PP 7052, fire retardant, fire retarding synergist; Comprise that also weather resisting agent, oxidation inhibitor and anti-copper do harm to one or more in the agent; Its advantage is, can make good fluidity, high luster materials, and has good flame-retardant effect.
The weak point that above prior art all has is that high glowing filament ignition temperature is lower, and its persistence auxiliary material relatively poor or that added is not suitable in the polypropylene material.
Summary of the invention
The invention discloses a kind of have high heat resistance, good folding property and good flame retardancy, can satisfy a kind of polypropylene flame redardant high performance composite that glow wire ignition temperature (GWIT) is higher than 750 ℃ of requirements.
A kind of flame-proof polypropelene composition with high glow-wire ignition temperature, percentage ratio comprises following component by weight:
Vestolen PP 7052 35.0~66.5%
Bromide fire retardant 15.0~20.0%
Fire retarding synergist 3.0~8.0%
High-efficiency compound fire-proof agent 15.0 ~ 35.0%
Primary antioxidant 0.1~0.5%
Auxiliary antioxidant 0.1~0.5%
Processing aid 0.3~1.0%
Said bromide fire retardant can be fire retardants such as TDE, decabromodiphenyl oxide, brominated styrene, the preferred TDE of this patent bromide fire retardant.
Described fire retarding synergist is Antimony Trioxide: 99.5Min, antimony peroxide, Antimony Trioxide: 99.5Min and zinc borate, the preferred Antimony Trioxide: 99.5Min of this patent.
Nitrogen phosphorus flame retardant, 40.0~60.0% mineral toughener and 15.0~30.0% silicon that described high-efficiency compound fire-proof agent comprises weight 15.0~45.0% are modifier.
Described nitrogen phosphorus flame retardant can be melamine polyphosphate (MPP); Molecular weight is greater than 1500 polyphosphazene polymer ammonium phosphate (APP); Microcapsule Wrapped up Phosphorus Fire Retardant and microcapsule melamine cyanurate (MCA); Nitrogen phosphorus flame retardant particle diameter is 0.1 μ m ~ 100 μ m, and preferred median size is 0.1 ~ 7.0 μ m.It is 1.0 ~ 6.0 μ m melamine cyanurates that the preferred microcapsule of this patent coat particle diameter.
Described mineral toughener can be particle diameter (D
50) superfine talcum powder of 1.0 ~ 4.0 μ m, through surface treatment particle diameter (D
50) deposition super fine magnesium hydroxide or white lake, magnesium salt whisker, 2000 ~ 3000 order kaolin and the wollastonites of 1.0 ~ 3.0 μ m.This patent is preferably through surface treatment particle diameter (D
50) the deposition super fine magnesium hydroxide of 1.0 ~ 3.0 μ m.
Described silicon is that modifier can be organo-siloxane, like silicone resin, and Zylox; Sila chain polymerization thing such as organic silazane, the organosiloxane polymer of the preferred high-polymerization degree of this patent.
Described primary antioxidant can be four [methyl-(3,5-di-t-butyl-4 – hydroxy phenyl) propionic acid] pentaerythritol ester (antioxidant 1010), antioxidant 3114,1,3; 5-three (3, the 5-di-tert-butyl-4-hydroxyl benzyl) tricarbimide (antioxidant 3114), 1,3,5-three (the 4-tertiary butyl-3-hydroxyl-2; The 6-dimethyl benzyl)-1,3,5-triazines-2,4; 6-(1H, 3H, 5H)-a kind of in the triketone (oxidation inhibitor 1790).The preferred antioxidant 1010 of this patent primary antioxidant.
Described auxiliary antioxidant can be in tricresyl phosphite (2, the 4-di-tert-butyl-phenyl) esters (oxidation inhibitor 168), two (2.4-di-tert-butyl-phenyl) pentaerythritol diphosphites (oxidation inhibitor 627A), the thio-2 acid 2 stearyl ester (oxidation inhibitor PS802) one or both.The preferred oxidation inhibitor 168 of this patent auxiliary antioxidant.
Said preparation method with flame-proof polypropelene composition of high glow-wire ignition temperature comprises the steps:
(1) high-efficiency compound fire-proof agent preparation: with weight percent is that the silicon of 15.0~45.0% nitrogen phosphorus flame retardant, 40.0~60.0% mineral toughener and 15.0~30.0% is that each component of modifier is prepared burden in proportion, in high-speed mixer, mixes then 1~3 minute;
(2) Vestolen PP 7052, bromide fire retardant, fire retarding synergist, high-efficiency compound fire-proof agent, primary antioxidant, auxiliary antioxidant and processing aid are mixed in proportion;
(3) adopt twin screw extruder to carry out melt blending, temperature is controlled at 180~200 ℃, and screw speed is 100~300r/min, mixes through screw rod shearing, mixing each component that makes, and carries out granulation then, drying makes.
Compared with prior art, the advantage that the present invention had is following:
A) described composite flame-retardant agent can produce the microcapsule covered effect around it, coats melamine cyanurate through selecting microcapsule for use, can produce non-flammable gases such as nitrogen, water in glowing filament heat-processed; And play incarbonization; Through blocking oxygen, take away heat, reduce thermal conduction;
B) preferably through surface treatment particle diameter (D
50) the deposition super fine magnesium hydroxide of 1.0 ~ 3.0 μ m; Can produce MOX reduction thermal conduction in glowing filament heat-processed; Produce aqueous vapor simultaneously and can take away heat, surface treatment deposition super fine magnesium hydroxide is less to flame-retardant modified polypropene composition mechanical property influence;
C) organosiloxane polymer of preferred high-polymerization degree can form silit gel sealing coat, and starvation reaches flame retardant effect.Comprehensively use through above several kinds of modes, can improve the ignition temperature (GWIT) of anti-flaming polypropylene material greatly, be higher than 750 ℃ of requirements, make anti-flaming polypropylene material satisfy field widespread uses such as the sub-electrical equipment of broadcasting and TV, mechanical industry thereby reach GWIT.
Described have a high glow-wire ignition temperature flame-proof polypropelene composition; Be mainly used in various electronic devices and components; Said electrical equipment since the effect of electricity maybe long-term exposure under thermal stresses; Thereby possibly worsen reduction device security performance, make the insulating material of propagation of flame or electric and electronic product, element and the household electrical appliance parts of other solid combustible material easily at device interior.
Embodiment
The component of in embodiment and comparative example, using: TDE fire retardant, modification precipitated magnesium hydroxide; The melamine cyanurate trimeric cyanamide, symmetric form alkyl polyphenol antioxidant; The phosphorous acid esters auxiliary antioxidant.
Embodiment one
(1) preparation high-efficiency compound fire-proof agent: nitrogen phosphorus flame retardant, mineral toughener and the silicon of inciting somebody to action by weight percentage is that each component of modifier is prepared burden in table 1 ratio, in high-speed mixer, mixes then 1~3 minute;
(2) by weight percentage Vestolen PP 7052, bromide fire retardant, fire retarding synergist, high-efficiency compound fire-proof agent, primary antioxidant, auxiliary antioxidant and processing aid are mixed in proportion;
(3) adopt twin screw extruder to carry out melt blending, temperature is controlled at 180~200 ℃, and screw speed is 100~300r/min, mixes through screw rod shearing, mixing each component that makes, and carries out granulation then, drying makes.
Embodiment two
(1) preparation high-efficiency compound fire-proof agent: nitrogen phosphorus flame retardant, mineral toughener and the silicon of inciting somebody to action by weight percentage is that each component of modifier is prepared burden in table 1 ratio, in high-speed mixer, mixes then 1~3 minute;
(2) by weight percentage Vestolen PP 7052, bromide fire retardant, fire retarding synergist, high-efficiency compound fire-proof agent, primary antioxidant, auxiliary antioxidant and processing aid are mixed in proportion;
(3) adopt twin screw extruder to carry out melt blending, temperature is controlled at 180~200 ℃, and screw speed is 100~300r/min, mixes through screw rod shearing, mixing each component that makes, and carries out granulation then, drying makes.
Embodiment three
(1) preparation high-efficiency compound fire-proof agent: nitrogen phosphorus flame retardant, mineral toughener and the silicon of inciting somebody to action by weight percentage is that each component of modifier is prepared burden in table 1 ratio, in high-speed mixer, mixes then 1~3 minute;
(2) by weight percentage Vestolen PP 7052, bromide fire retardant, fire retarding synergist, high-efficiency compound fire-proof agent, primary antioxidant, auxiliary antioxidant and processing aid are mixed in proportion;
(3) adopt twin screw extruder to carry out melt blending, temperature is controlled at 180~200 ℃, and screw speed is 100~300r/min, mixes through screw rod shearing, mixing each component that makes, and carries out granulation then, drying makes.
Embodiment four
(1) preparation high-efficiency compound fire-proof agent: nitrogen phosphorus flame retardant, mineral toughener and the silicon of inciting somebody to action by weight percentage is that each component of modifier is prepared burden in table 1 ratio, in high-speed mixer, mixes then 1~3 minute;
(2) by weight percentage Vestolen PP 7052, bromide fire retardant, fire retarding synergist, high-efficiency compound fire-proof agent, primary antioxidant, auxiliary antioxidant and processing aid are mixed in proportion;
(3) adopt twin screw extruder to carry out melt blending, temperature is controlled at 180~200 ℃, and screw speed is 100~300r/min, mixes through screw rod shearing, mixing each component that makes, and carries out granulation then, drying makes.
Embodiment five
(1) preparation high-efficiency compound fire-proof agent: nitrogen phosphorus flame retardant, mineral toughener and the silicon of inciting somebody to action by weight percentage is that each component of modifier is prepared burden in table 1 ratio, in high-speed mixer, mixes then 1~3 minute;
(2) by weight percentage Vestolen PP 7052, bromide fire retardant, fire retarding synergist, high-efficiency compound fire-proof agent, primary antioxidant, auxiliary antioxidant and processing aid are mixed in proportion;
(3) adopt twin screw extruder to carry out melt blending, temperature is controlled at 180~200 ℃, and screw speed is 100~300r/min, mixes through screw rod shearing, mixing each component that makes, and carries out granulation then, drying makes.
Comparative Examples six
(1) each component is prepared burden in proportion, in high-speed mixer, mixed then 1~3 minute; (2) adopt twin screw extruder to carry out melt blending in mixed mixture, temperature is controlled at 180~200 ℃, and screw speed is 200~300r/min, mixes through screw rod shearing, mixing each component that makes, and carries out granulation then, drying makes.
Comparative Examples seven
(1) each component is prepared burden in table 1 ratio, in high-speed mixer, mixed then 1~3 minute; (2) adopt twin screw extruder to carry out melt blending in mixed mixture, temperature is controlled at 180~200 ℃, and screw speed is 200~300r/min, mixes through screw rod shearing, mixing each component that makes, and carries out granulation then, drying makes.
Comparative Examples eight
(1) each component is prepared burden in table 1 ratio, in high-speed mixer, mixed then 1~3 minute; (2) adopt twin screw extruder to carry out melt blending in mixed mixture, temperature is controlled at 180~200 ℃, and screw speed is 200~300r/min, mixes through screw rod shearing, mixing each component that makes, and carries out granulation then, drying makes.
Table 1 embodiment and Comparative Examples 1-8 prescription (material proportion: weight percent)
Material component |
1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
Acrylic resin |
61.25 |
55.25 |
50.25 |
46.25 |
52.25 |
61.25 |
55.25 |
49.25 |
Bromide fire retardant |
14.00 |
18.00 |
18.00 |
18.00 |
14.00 |
14.00 |
18.00 |
18.00 |
Antimony Trioxide: 99.5Min |
4.00 |
6.00 |
6.00 |
6.00 |
4.00 |
4.00 |
6.00 |
6.00 |
Talcum powder 1250 orders |
/ |
/ |
/ |
/ |
/ |
20.00 |
20.00 |
20.00 |
High-efficiency compound fire-proof agent MAGNIFIN H 5 HV |
20.00 |
20.00 |
20.00 |
20.00 |
20.00 |
/ |
/ |
/ |
High-efficiency compound fire-proof agent Melapur MC 25 |
/ |
/ |
5.00 |
5.00 |
5.00 |
/ |
/ |
6.00 |
High-efficiency compound fire-proof agent DOW CORNING 4-7105 |
/ |
/ |
/ |
4.00 |
4.00 |
/ |
/ |
/ |
Primary antioxidant |
0.20 |
0.20 |
0.20 |
0.20 |
0.20 |
0.20 |
0.20 |
0.20 |
Auxiliary antioxidant |
0.30 |
0.30 |
0.30 |
0.30 |
0.30 |
0.30 |
0.30 |
0.30 |
Processing aid |
0.25 |
0.25 |
0.25 |
0.25 |
0.25 |
0.25 |
0.25 |
0.25 |
The performance test of table 2: embodiment and Comparative Examples
Performance test |
1# |
2# |
3# |
4# |
5# |
6# |
7# |
8# |
Flame retardant properties |
V-0 |
V-0 |
V-0 |
V-0 |
V-0 |
V-0 |
V-2 |
V-0 |
The glow wire ignition index (GWIT, 1.00mm) (℃) |
700 |
700 |
725 |
750 |
725 |
650 |
700 |
675 |
The glow wire ignition index (GWIT, 2.00mm) (℃) |
725 |
725 |
750 |
775 |
750 |
675 |
700 |
725 |
The glow wire ignition index (GWIT, 3.00mm) (℃) |
700 |
700 |
725 |
750 |
750 |
675 |
675 |
700 |
The glow wire ignition index (GWIT, 2.00mm) (℃) |
960 |
960 |
960 |
960 |
960 |
960 |
960 |
960 |
In embodiment and the Comparative Examples; Its testing standard is respectively, and flame retardant properties adopts UL94, and the glow wire ignition index is IEC60695-2-13; From above test result, can find out; With respect to the data in the Comparative Examples, the result that respectively measures who adds among the embodiment behind each based flame retardant and the fire retarding synergist all is higher than the data in the Comparative Examples, shows that it has good anti-scorching hot effect.