CN102557663A - Method for pressureless sintering of stable silicon nitride ceramic mixed with praseodymium and samarium - Google Patents

Method for pressureless sintering of stable silicon nitride ceramic mixed with praseodymium and samarium Download PDF

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Publication number
CN102557663A
CN102557663A CN2010106208838A CN201010620883A CN102557663A CN 102557663 A CN102557663 A CN 102557663A CN 2010106208838 A CN2010106208838 A CN 2010106208838A CN 201010620883 A CN201010620883 A CN 201010620883A CN 102557663 A CN102557663 A CN 102557663A
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China
Prior art keywords
silicon nitride
samarium
trioxide
praseodymium
nitride ceramics
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Pending
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CN2010106208838A
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Chinese (zh)
Inventor
陈海
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SUZHOU ZHONGGAO NEW MATERIAL TECHNOLOGY CO LTD
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SUZHOU ZHONGGAO NEW MATERIAL TECHNOLOGY CO LTD
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Priority to CN2010106208838A priority Critical patent/CN102557663A/en
Publication of CN102557663A publication Critical patent/CN102557663A/en
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Abstract

The invention relates to the technical field of ceramic materials, in particular to a method for producing high-performance silicon nitride (Si3N4) through pressureless sintering by taking praseodymium oxide and samarium oxide as additives. The following components are included in mass percent: 3% to 7% of praseodymium oxide, 5% to 8% of samarium oxide, and 85% to 92% of silicon nitride. The invention aims to overcome the deficiencies of the prior art, provides the method for producing high-performance silicon nitride (Si3N4) through pressureless sintering by taking praseodymium oxide and samarium oxide as additives, and can be widely applied to component preparation in the fields such as chemical engineering, machinery, metallurgy, aviation and aerospace.

Description

The method of pressureless sintering samarium praseodymium mixed stability silicon nitride ceramics
[technical field]
The present invention relates to a kind of technical field of ceramic material, specifically is the method for a kind of Praseodymium trioxide Samarium trioxide as additive pressureless sintering production high-performance silicon nitride ceramics.
[background technology]
Silicon nitride ceramics has excellent mechanical behavior under high temperature, is acknowledged as one of the most rising high temperature resistant structure ceramics.Silicon nitride is as a kind of covalent linkage platform thing, and spread coefficient is little, does not have fusing point, decomposes ammonification and silicon about 2173K, is difficult to sintering.Common silicon nitride ceramics respond sintering and hot pressed sintering, the reaction sintering density is poor, poor mechanical property, though hot pressed sintering density is high, mechanical property is good, cost is higher, is difficult to scale operation.And pressureless sintering falls between, because silicon nitride ceramics is the covalent linkage compound, and the pressureless sintering difficulty, the density that improves the pressureless sintering silicon nitride ceramics becomes the research focus, adds rare earth oxide usually as sintering aid, like iridium oxide.But the cost of iridium oxide is higher, and is unfavorable for the application of silicon nitride.We select for use the Praseodymium trioxide Samarium trioxide as sintered density and the mechanical property of additive to improve silicon nitride for this reason.
[summary of the invention]
The objective of the invention is to overcome the deficiency of prior art, the method for a kind of Praseodymium trioxide Samarium trioxide as additive pressureless sintering production high-performance silicon nitride ceramics is provided.Working method of the present invention is simple, and cost is low, is prone to realize industrialization production; The silicon nitride ceramics that Praseodymium trioxide Samarium trioxide of the present invention is produced as additive pressureless sintering has the density height, the characteristics that mechanical property is good.
The present invention realizes through following technical scheme:
The silicon nitride ceramics that Praseodymium trioxide Samarium trioxide involved in the present invention is produced as additive pressureless sintering, component and mass percentage content are: Praseodymium trioxide 3%~7%, Samarium trioxide 5%~8%, silicon nitride 85%~92%.
3~6 microns of described Praseodymium trioxide granularities, 5~7 microns of Samarium trioxide granularities, 0.4~0.7 micron of silicon nitride granularity.
The silicon nitride ceramics method that Praseodymium trioxide Samarium trioxide involved in the present invention is produced as additive pressureless sintering comprises the steps:
Step 1; Take by weighing Praseodymium trioxide Samarium trioxide and silicon nitride ceramics powder respectively; In planetary ball mill, change mixing 2 hours with PM 270~330, dispersion medium is an absolute ethyl alcohol, subsequently 60 ℃ of oven dry; Time is 2~3 hours, Praseodymium trioxide Samarium trioxide that obtains mixing and silicon nitride ceramics mixed powder;
Step 2 at 75~100Mpa forming under the pressure, forms biscuit with the mixed powder of step 1;
Step 3, with the biscuit in the step 2 in vacuum carbon tube furnace under nitrogen protection, under 1400~1550 ℃ of temperature, be incubated 12~18 hours.
Step 4 is taken out the silicon nitride ceramics that burns till in the step 3 detection volume density and mechanical property.
In the step 1, the weight percent of said Praseodymium trioxide is 3%~7%, and the weight percent of Samarium trioxide is 5%~8%, and the weight percent of silicon nitride is 85%~92%.
In the step 1, α-Si in the said silicon nitride 3N 4Content is greater than 90%.
In the step 1, said Praseodymium trioxide Samarium trioxide content is all greater than 98%.
In the step 3, said nitrogen gas pressure is 1~2 normal atmosphere.
In the step 4, said mechanical property is a folding strength.
Among the present invention, described Praseodymium trioxide Samarium trioxide plays the effect of sintering aid, under 1400~1550 ℃ of high temperature sintering conditions, forms liquid phase, makes the silicon nitride ceramics densification.
The present invention has following beneficial effect: the silicon nitride ceramics compactness extent is high, and mechanical property is good, satisfies the actual needs that use.This preparation method is simple, and cost is low, is prone to realize industrialization production.
[embodiment]
Below in conjunction with embodiment the present invention is described further.Production technology of the present invention is to implement easily to this professional people.Present embodiment provided detailed embodiment and process, but protection scope of the present invention is not limited to following embodiment being to implement under the prerequisite with technical scheme of the present invention.The experimental technique of unreceipted actual conditions in the following example, usually according to normal condition, or the condition of advising according to manufacturer.
Embodiment
The Praseodymium trioxide Samarium trioxide is Ganzhou Jiarun novel material ltd, and silicon nitride powder is the M11 powder that German Starck company produces.Take by weighing 3% Praseodymium trioxide, 5% Samarium trioxide and 92% silicon nitride powder respectively according to weight percent.
Above-mentioned two kinds of powder (QM-3SP2 of Nanjing Univ. Instrument Factory type) in planetary ball mill are mixed, and rotating speed 300 changes 1.5 hours time.With the forming under the pressure of powder mix, biscuit (the flourish electric furnace ZT-40-20 of ltd of Shanghai occasion type) 1450 ℃ in vacuum carbon tube furnace is incubated 16 hours at 80Mpa.
The volume density of the silicon nitride ceramics that present embodiment obtains is 3.41g/cm 3, folding strength is 623Mpa.

Claims (7)

1. the silicon nitride ceramics produced as additive pressureless sintering of the related Praseodymium trioxide Samarium trioxide of the method for pressureless sintering samarium praseodymium mixed stability silicon nitride ceramics; Component and mass percentage content are: Praseodymium trioxide 3%~7%; Samarium trioxide 5%~8%, silicon nitride 85%~92%.3~6 microns of described Praseodymium trioxide granularities, 5~7 microns of Samarium trioxide granularities, 0.4~0.7 micron of silicon nitride granularity.
2. the silicon nitride ceramics method that the related Praseodymium trioxide Samarium trioxide of the method for pressureless sintering samarium praseodymium mixed stability silicon nitride ceramics according to claim 1 is produced as additive pressureless sintering comprises the steps:
Step 1; Take by weighing Praseodymium trioxide Samarium trioxide and silicon nitride ceramics powder respectively; In planetary ball mill, change mixing 2 hours with PM 270~330, dispersion medium is an absolute ethyl alcohol, subsequently 60 ℃ of oven dry; Time is 2~3 hours, Praseodymium trioxide Samarium trioxide that obtains mixing and silicon nitride ceramics mixed powder;
Step 2 at 75~100Mpa forming under the pressure, forms biscuit with the mixed powder of step 1;
Step 3, with the biscuit in the step 2 in vacuum carbon tube furnace under nitrogen protection, under 1400~1550 ℃ of temperature, be incubated 12~18 hours.
Step 4 is taken out the silicon nitride ceramics that burns till in the step 3 detection volume density and mechanical property.
3. the method for pressureless sintering samarium praseodymium mixed stability silicon nitride ceramics according to claim 2; The weight percent that it is characterized in that Praseodymium trioxide described in the step 1 is 3%~7%; The weight percent of Samarium trioxide is 5%~8%, and the weight percent of silicon nitride is 85%~92%.
4. the method for pressureless sintering samarium praseodymium mixed stability silicon nitride ceramics according to claim 2 is characterized in that in the step 1 α-Si in the said silicon nitride 3N 4Content is greater than 90%.
5. the method for pressureless sintering samarium praseodymium mixed stability silicon nitride ceramics according to claim 2 is characterized in that in the step 1 that content is all greater than 98% in the said Praseodymium trioxide Samarium trioxide.
6. the method for pressureless sintering samarium praseodymium mixed stability silicon nitride ceramics according to claim 2 is characterized in that in the step 3 that said nitrogen gas pressure is 1~2 normal atmosphere.
7. the method for pressureless sintering samarium praseodymium mixed stability silicon nitride ceramics according to claim 2 is characterized in that in the step 4 that said mechanical property is a folding strength.
CN2010106208838A 2010-12-29 2010-12-29 Method for pressureless sintering of stable silicon nitride ceramic mixed with praseodymium and samarium Pending CN102557663A (en)

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CN2010106208838A CN102557663A (en) 2010-12-29 2010-12-29 Method for pressureless sintering of stable silicon nitride ceramic mixed with praseodymium and samarium

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CN2010106208838A CN102557663A (en) 2010-12-29 2010-12-29 Method for pressureless sintering of stable silicon nitride ceramic mixed with praseodymium and samarium

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Application publication date: 20120711