CN102557501B - Control system for blanking of arc-shaped valves in cement production - Google Patents
Control system for blanking of arc-shaped valves in cement production Download PDFInfo
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- CN102557501B CN102557501B CN 201110428963 CN201110428963A CN102557501B CN 102557501 B CN102557501 B CN 102557501B CN 201110428963 CN201110428963 CN 201110428963 CN 201110428963 A CN201110428963 A CN 201110428963A CN 102557501 B CN102557501 B CN 102557501B
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- arc
- arc valve
- valve
- programmable logic
- logic controller
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Abstract
The invention discloses a control system for blanking of arc-shaped valves in cement production, and the control system comprises a plurality of arc-shaped valves, a programmable logic controller (PLC) internally provided with a program module and a human-computer interface used for man-machine conversation, wherein the human-computer interface is connected with the PLC; the PLC is provided with at least one group of output ends used for controlling the arc-shaped valves; each group of output ends used for controlling the arc-shaped valves comprises two output ends which are respectively connected with a first alternating current (AC) contactor and a second AC contactor which are respectively used for controlling the forward rotation and reverse rotation of motors arranged on the arc-shaped valves, so that the arc-shaped valves can be controlled to be opened and closed; and a first output port and a second output port of the PLC are respectively connected with a limit switch used for controlling the open state of one arc-shaped valve and a limit switch used for controlling the close state of one arc-shaped valve. The control system is convenient in installation, stable in system, high in accuracy, convenient in overhauling and long in service life.
Description
Technical field
The invention belongs to the technology of producing cement field, especially a kind of Controlling System for the blanking of manufacture of cement arc valve.
Background technology
Cement is important material of construction, and the mortar that water mud is made or concrete are firm durable, are widely used in engineerings such as civil construction, water conservancy, national defence.
In cement production process, the material product in the storage warehouse need be carried out the blanking discharging and transport, generally be provided with one or two feed opening on top, storing Kuku, adopt roller conveyor or machine for zipper charging; The bottom of the reservior is provided with one or more feed openings, feed opening mainly arranges according to the needs of blanking amount, each feed opening place is provided with an arc valve, open and close to select whether blanking by the control arc valve, opening and close for arc valve at present mainly is that electric motor by on the relay ac control system control arc valve rotates and reverse to realize out and close.
Adopt the mode of relay ac control system can satisfy existing requirement substantially, but hidden danger is bigger, mainly has following shortcoming: 1, most relays all are to carry out under long term wear and the weariness working condition, damage easily.And the contact of rly. is easy to generate electric arc, even can melt and produce mishandle together, causes serious consequence; 2, adopt the rly. number many, cause controlling box huge and heavy.3, as changing function or what's new, need take out stitches, wiring and even change components and parts, need cost plenty of time and man power and material to go the transformation of the way, install and debugging, cumbersome; 4, tolerance range is lower, and system is complicated, and maintenance is inconvenient.
Summary of the invention
The technical problem to be solved in the present invention provides a kind of Controlling System for the blanking of manufacture of cement arc valve, and this Controlling System is easy for installation, system stability, precision height, the convenient and long service life of maintenance.
The technical scheme that the present invention solves its technical problem employing is: a kind of Controlling System for the blanking of manufacture of cement arc valve, it is characterized in that: this Controlling System comprises that the programmable logic controller and that several arc valves, are built-in with programmodule is used for interactive man-machine interface, and man-machine interface links to each other with programmable logic controller; Programmable logic controller is provided with the output terminal of at least one group of control arc valve, the output terminal of every group of control arc valve comprises two output terminals, on the output terminal of each group control arc valve, be connected with first alternating current contactor and second alternating current contactor respectively, control rotating and reverse of electric motor on the arc valve respectively, and then the Kai Heguan of control arc valve valve; Be connected with an arc valve valve on first, second delivery port of programmable logic controller respectively and drive the limit switch of state and the limit switch of an arc valve valve off status.
Described arc valve is provided with 14, and the output terminal of corresponding control arc valve is provided with 14 groups.
Be provided with a stuff level switch for detection of high charge level in the 3rd input aperture of described programmable logic controller.
The 3rd delivery port at described programmable logic controller is connected with an emergency stop switch.
On described programmable logic controller, also be provided with two output terminals that are used for the control pilot lamp, on two output terminals for the control pilot lamp, be connected with run indicator and trouble indicating lamp respectively.
The invention has the beneficial effects as follows: 1, adopt programmable logic controller that total system is controlled, the reliability height, immunity from interference is strong; Replace a large amount of intermediate relay and the time relay with software, the only remaining a small amount of hardware relevant with input and output, and wiring reduces in a large number, and the fault that causes because of poor contact of contacts greatly reduces.2, adopt man-machine interface to carry out man-machine dialogue, replace traditional switch, longer service life with soft switch; By the program setting, can carry out electrodeless adjustablely to timing by man-machine interface, do not need to spend plenty of time and man power and material and go system is changed a social system, installs and debugs; Also can show current working state in man-machine interface simultaneously.3, each magnetic valve arranges a power switch, can select whether to enable this magnetic valve according to practical situation.
Description of drawings
Fig. 1 is system block diagram of the present invention;
Fig. 2 is the peripheral wiring scheme of programmable logic controller of the present invention;
Fig. 3 is the control principle figure that is controlled by the topworks of Fig. 1 programmable logic controller.
Embodiment
Below in conjunction with accompanying drawing the present invention is further described:
As Figure 1-3, a kind of Controlling System for the blanking of manufacture of cement arc valve, this Controlling System comprises that the programmable logic controller 2 and that 14 arc valves 1, are built-in with programmodule is used for interactive man-machine interface 3, and man-machine interface 3 links to each other with programmable logic controller 2; Programmable logic controller 2 is provided with the output terminal Y2-Y29 of 28 control arc valves, the output terminal of per two control arc valves is one group, be divided into the Cheng Shisi group, on the output terminal of each group control arc valve, be connected with the coil KM1 of first alternating current contactor and the coil KM2 of second alternating current contactor respectively, the main contact KM1-1 of first alternating current contactor and the main contact KM2-1 of second alternating current contactor are in parallel, back in parallel one end links to each other with three-phase supply by a circuit breaker Q F, the other end links to each other with electric motor 11 on the arc valve, control rotating and reverse of electric motor 11 on the arc valve respectively by first alternating current contactor and second alternating current contactor, and then the Kai Heguan of control arc valve valve; Be connected with an arc valve valve on first, second delivery port of programmable logic controller respectively and open the limit switch SQ1 of state and the limit switch SQ2 of an arc valve valve off status, the 3rd input aperture is provided with a stuff level switch S for detection of high charge level.
The 3rd delivery port at programmable logic controller is connected with an emergency stop switch SB.
On programmable logic controller, also be provided with two output terminals that are used for the control pilot lamp, on two output terminals for the control pilot lamp, be connected with run indicator HL1 and trouble indicating lamp HL2 respectively.
The quantity of arc valve 1 can be according to the practical situation setting, is not limited to number defined in the present embodiment, can increase or reduce.
Claims (5)
1. Controlling System that is used for the blanking of manufacture of cement arc valve, it is characterized in that: this Controlling System comprises that the programmable logic controller and that several arc valves, are built-in with programmodule is used for interactive man-machine interface, and man-machine interface links to each other with programmable logic controller; Programmable logic controller is provided with the output terminal of at least one group of control arc valve, the output terminal of every group of control arc valve comprises two output terminals, on the output terminal of each group control arc valve, be connected with first alternating current contactor and second alternating current contactor respectively, control rotating and reverse of electric motor on the arc valve respectively, and then the Kai Heguan of control arc valve valve; Be connected with an arc valve valve on first, second delivery port of programmable logic controller respectively and drive the limit switch of state and the limit switch of an arc valve valve off status.
2. the Controlling System for the blanking of manufacture of cement arc valve according to claim 1, it is characterized in that: described arc valve is provided with 14, and the output terminal of corresponding control arc valve is provided with 14 groups.
3. the Controlling System for the blanking of manufacture of cement arc valve according to claim 1 is characterized in that: be provided with a stuff level switch for detection of high charge level in the 3rd input aperture of described programmable logic controller.
4. be used for the Controlling System of manufacture of cement arc valve blanking according to described any of claim 1-3, it is characterized in that: the 3rd delivery port at described programmable logic controller is connected with an emergency stop switch.
5. the Controlling System for the blanking of manufacture of cement arc valve according to claim 4, it is characterized in that: on described programmable logic controller, also be provided with two output terminals that are used for the control pilot lamp, on two output terminals for the control pilot lamp, be connected with run indicator and trouble indicating lamp respectively.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 201110428963 CN102557501B (en) | 2011-12-20 | 2011-12-20 | Control system for blanking of arc-shaped valves in cement production |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201110428963 CN102557501B (en) | 2011-12-20 | 2011-12-20 | Control system for blanking of arc-shaped valves in cement production |
Publications (2)
Publication Number | Publication Date |
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CN102557501A CN102557501A (en) | 2012-07-11 |
CN102557501B true CN102557501B (en) | 2013-07-10 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN 201110428963 Expired - Fee Related CN102557501B (en) | 2011-12-20 | 2011-12-20 | Control system for blanking of arc-shaped valves in cement production |
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CN (1) | CN102557501B (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113267050B (en) * | 2021-05-19 | 2023-02-28 | 一重集团大连工程建设有限公司 | Safe discharging control method and system for improving discharging yield of activation furnace |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2739177Y (en) * | 2004-04-06 | 2005-11-09 | 唐山冀东水泥股份有限公司 | Side-air controlled air resistance regulating valve for cement clinker cooling machine |
CN202415380U (en) * | 2011-12-20 | 2012-09-05 | 湖北爱默生自动化系统工程有限公司 | Control system for arc valve discharging in cement production |
-
2011
- 2011-12-20 CN CN 201110428963 patent/CN102557501B/en not_active Expired - Fee Related
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2739177Y (en) * | 2004-04-06 | 2005-11-09 | 唐山冀东水泥股份有限公司 | Side-air controlled air resistance regulating valve for cement clinker cooling machine |
CN202415380U (en) * | 2011-12-20 | 2012-09-05 | 湖北爱默生自动化系统工程有限公司 | Control system for arc valve discharging in cement production |
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CN102557501A (en) | 2012-07-11 |
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Granted publication date: 20130710 Termination date: 20201220 |