CN102555021A - Method and device for manufacturing artificial stone - Google Patents
Method and device for manufacturing artificial stone Download PDFInfo
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- CN102555021A CN102555021A CN201110417800XA CN201110417800A CN102555021A CN 102555021 A CN102555021 A CN 102555021A CN 201110417800X A CN201110417800X A CN 201110417800XA CN 201110417800 A CN201110417800 A CN 201110417800A CN 102555021 A CN102555021 A CN 102555021A
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- artificial stone
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- polyester resin
- epoxy polyester
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Abstract
The invention discloses a method and a device for manufacturing an artificial stone. At present, a large stirring machine, a large vacuum tank and a vibration platform are utilized for manufacturing the artificial stone, and three components require three-phase power to produce the artificial stone. The method comprises the following steps of: pouring epoxy polyester resin in a metal container according to 6-8 kilograms/m<2>; adding a cobalt naphthenate accelerator accounting for 0.05% of the weight of resin; adding aluminum hydroxide or heavy calcium carbonate powder according to 14-16kilograms/m<2>; adding color paste accounting for 0.04-0.06% of the total weight of the materials above; stirring the materials in a pot uniformly; adding a curing agent and stirring uniformly according to the total weight of the materials; putting the metal container in a vacuum combination device, vacuumizing for 0.5-1.5 minutes, and taking the pot out when the materials in the pot are of a boiling state; pouring the materials in the pot in a region surrounded by a glue tape on a platform, and spreading; and blending white syrup and epoxy polyester resin together, and blowing designed patterns, thus the product is manufactured after condensation. The method and the device provided by the invention are used for manufacturing the artificial stone.
Description
Technical field:
invention relates to a kind of field of artificial stone production; Be specifically related to a kind of method and apparatus of producing artificial stone.
Background technology:
produce artificial stone now all is with large-scale mixer, large-scale vacuum case and shaking platform; Need three power electricity to produce, need big factory building and equipment, output investment ratio is higher; The threshold that gets into the industry has hindered technological progress and development of productivity than higher.
Summary of the invention:
The purpose of
invention provides that a kind of tool of production is simple, small investment, product quality are excellent, the method and apparatus of the production artificial stone of surperficial nice selection.
Above-mentioned purpose realizes through following technical scheme:
a kind of method of producing artificial stone; Calculate the area of the artificial stone of making; Epoxy polyester resin is poured in the canister by the weight of every square metre of 6-8 kilogram; Press 0.05% of epoxy polyester resin weight simultaneously and add cobalt naphthenate promoter, by the weight adding aluminium hydroxide or the heavy calcium carbonate of every square metre of 14-16 kilogram, the weight of pressing the 0.04-0.06% of above-mentioned material weight then adds mill base; Material in the basin is stirred, and the gross weight adding methyl ethyl ketone peroxide curing agent by above-mentioned material stirs then; Canister is put into the vacuum combination device; Vacuumized 0.5-1.5 minute, the material in the basin is the state of boiling, and basin is shifted out; Material in the basin poured in the scope that surrounds with adhesive tape on the platform shakeout; According to design colours stock white and epoxy polyester resin are in harmonious proportion and are in the same place, blow out the decorative pattern of design, promptly process product after solidifying with air blow gun.
The method of
described production artificial stone; Calculate the area of the artificial stone of making; Epoxy polyester resin is poured in the canister by 7 kilograms every square metre weight; Press 0.05% of epoxy polyester resin weight simultaneously and add cobalt naphthenate promoter, add aluminium hydroxide or heavy calcium carbonate, press 0.05% weight adding mill base of above-mentioned material weight then by 15 kilograms every square metre weight; Material in the basin is stirred, and the gross weight adding methyl ethyl ketone peroxide curing agent by above-mentioned material stirs then; Canister is put into the vacuum combination device; Vacuumized 1 minute, the material in the basin is the state of boiling, and basin is shifted out; Material in the basin is poured in the scope that surrounds with adhesive tape on the platform by estimating that area shakeouts; According to design colours stock white and epoxy polyester resin are in harmonious proportion and are in the same place, blow out the decorative pattern of design, promptly process product after solidifying with air blow gun.
The method of
described production artificial stone, the specification of described canister are that high 35 cm diameters are 640-680 centimetre.
a kind of vacuum combination device of producing artificial stone; Its composition comprises: vacuum tank; Described vacuum tank connects vavuum pump, and described vacuum tank has skeleton, and described skeleton one side has door; Its of described skeleton be veneer outside five faces connect, and has transparent windows, vacuum meter and the pipe that is connected with described vavuum pump above the described vacuum tank.
The vacuum combination device of
described production artificial stone, the specification of described vacuum tank is 1 meter of length, wide 0.8-1.2 rice, high 0.4-0.6 rice.
The vacuum combination device of
described production artificial stone, the specification of described vacuum tank is long 1 meter, wide 1 meter, high 0.5 meter.
Beneficial effect:
1. the present invention need not large-scale mixer and large-scale vacuum stir shock platforms, only with small-sized electric drill stir, with simple container raw material, small investment, go into operation soon, instant effect, the economic benefit height.
The decorative pattern that the air blow gun that
the present invention adopts blows out decorative pattern natural and tripping, effective, that form is in different poses and with different expressions; Need not any film tool; Reduce the input of fund, obtained the surperficial pattern of beautiful artificial stone countertop, can blow out the various decorative patterns of wanting.
the present invention adopt the vacuum combination plant investment few, economic and practical, the good product effect that vacuumizes out, quality are good, the hybrid reaction artificial stone product each item index effective, that produce than large-scale plant between the raw material is high.
The a whole set of technology of
the present invention only needs two people to produce, and the daily output can reach 20-40 square metre, and small investment output is high.
The used electric tool of
the present invention only can be produced with 220 volts of civilian electricity; Saved the mounting cost of power electricity; Because instrument all is the small-sized investment of devices ratio of having practiced thrift more, site condition is less demanding, the applied range of product.
product of the present invention is indeformable, oil-tight, and upper and lower surface does not have bubble, and density is high, density is good.
Description of drawings:
accompanying drawing 1 is the structural representation of this product vacuum combination device.
The specific embodiment:
Embodiment 1:
a kind of method of producing artificial stone; Calculate the area of the artificial stone of making; Epoxy polyester resin is poured in the canister by the weight of every square metre of 6-8 kilogram; Press 0.05% of epoxy polyester resin weight simultaneously and add cobalt naphthenate promoter, by the weight adding aluminium hydroxide or the heavy calcium carbonate of every square metre of 14-16 kilogram, the weight of pressing the 0.04-0.06% of above-mentioned material weight then adds mill base; Material in the basin is stirred, and the gross weight adding methyl ethyl ketone peroxide curing agent by above-mentioned material stirs then; Canister is put into the vacuum combination device; Vacuumized 0.5-1.5 minute, the material in the basin is (boiling) state that boils, and basin is shifted out; Material in the basin is poured in the scope of area of artificial stone of the expectation that surrounds with adhesive tape on the platform and shakeout; According to design colours stock white and epoxy polyester resin are in harmonious proportion and are in the same place, blow out the decorative pattern of design, promptly process product after solidifying with air blow gun.
Embodiment 2:
The method of
embodiment 1 described production artificial stone; Calculate the area of the artificial stone of making; Epoxy polyester resin is poured in the canister by 7 kilograms every square metre weight; Press 0.05% of epoxy polyester resin weight simultaneously and add cobalt naphthenate promoter, add aluminium hydroxide or heavy calcium carbonate, press 0.05% weight adding mill base of above-mentioned material weight then by 15 kilograms every square metre weight; Material in the basin is stirred, and the gross weight adding methyl ethyl ketone peroxide curing agent by above-mentioned material stirs then; Canister is put into the vacuum combination device; Vacuumized 1 minute, the material in the basin is the state of boiling, and basin is shifted out; Material in the basin poured in the scope that surrounds with adhesive tape on the platform shakeout; According to design colours stock white and epoxy polyester resin are in harmonious proportion and are in the same place, blow out the decorative pattern of design, promptly process product after solidifying with air blow gun.
Embodiment 3:
The method of
embodiment 1 or 2 described production artificial stones, described platform surface is the artificial stone face, and stirring used instrument is that torch changes, and the specification of described canister is that high 35 cm diameters are 640-680 centimetre.
Embodiment 4:
a kind of vacuum combination device of producing artificial stone; Its composition comprises: vacuum tank 1; Described vacuum tank connects vavuum pump 2, and described vacuum tank has skeleton 3, and described skeleton one side has door 4; Its of described skeleton be veneer 5 outside five faces connect, and has transparent windows 6, vacuum meter 7 and the pipe 8 that is connected with described vavuum pump above the described vacuum tank.
Embodiment 5:
The vacuum combination device of
described production artificial stone of the foregoing description, the specification of described vacuum tank is 1 meter of length, wide 0.8-1.2 rice, high 0.4-0.6 rice.
Embodiment 6:
The vacuum combination device of
described production artificial stone of the foregoing description, the specification of described vacuum tank is long 1 meter, wide 1 meter, high 0.5 meter.
Embodiment 7:
The method and apparatus of
described production artificial stone of the foregoing description; The size height of vacuum tank is fixed on 0.5 meter, length and width to be fixed on about 1 meter; Door is the rollover door, and skeleton is made with hollow square tube, the iron sheet parcel of skeleton external application 1.5 millimeters thick.
Claims (4)
1. method of producing artificial stone; It is characterized in that: the area that calculates the artificial stone of making; Epoxy polyester resin is poured in the canister by the weight of every square metre of 6-8 kilogram; Press 0.05% of epoxy polyester resin weight simultaneously and add cobalt naphthenate promoter, by the weight adding aluminium hydroxide or the heavy calcium carbonate of every square metre of 14-16 kilogram, the weight of pressing the 0.04-0.06% of above-mentioned material weight then adds mill base; Material in the basin is stirred, and the gross weight adding methyl ethyl ketone peroxide curing agent by above-mentioned material stirs then; Canister is put into the vacuum combination device; Vacuumized 0.5-1.5 minute, the material in the basin is the state of boiling, and basin is shifted out; Material in the basin poured in the scope that surrounds with adhesive tape on the platform shakeout; According to design colours stock white and epoxy polyester resin are in harmonious proportion and are in the same place, blow out the decorative pattern of design, promptly process product after solidifying with air blow gun.
2. the method for production artificial stone according to claim 1; It is characterized in that: the area that calculates the artificial stone of making; Epoxy polyester resin is poured in the canister by 7 kilograms every square metre weight; Press 0.05% of epoxy polyester resin weight simultaneously and add cobalt naphthenate promoter, add aluminium hydroxide or heavy calcium carbonate, press 0.05% weight adding mill base of above-mentioned material weight then by 15 kilograms every square metre weight; Material in the basin is stirred, and the gross weight adding methyl ethyl ketone peroxide curing agent by above-mentioned material stirs then; Canister is put into the vacuum combination device; Vacuumized 1 minute, the material in the basin is the state of boiling, and basin is shifted out; Material in the basin poured in the scope that surrounds with adhesive tape on the platform shakeout; According to design colours stock white and epoxy polyester resin are in harmonious proportion and are in the same place, blow out the decorative pattern of design, promptly process product after solidifying with air blow gun.
3. vacuum combination device of producing artificial stone; Its composition comprises: vacuum tank; It is characterized in that: described vacuum tank connects vavuum pump, and described vacuum tank has skeleton, and described skeleton one side has door; Its of described skeleton be veneer outside five faces connect, and has transparent windows, vacuum meter and the pipe that is connected with described vavuum pump above the described vacuum tank.
4. the vacuum combination device of production artificial stone according to claim 3 is characterized in that: the specification of described vacuum tank is long 0.9-1.1 rice, wide 0.8-1.2 rice, high 0.4-0.6 rice.
Priority Applications (1)
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CN201110417800XA CN102555021A (en) | 2011-12-14 | 2011-12-14 | Method and device for manufacturing artificial stone |
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CN201110417800XA CN102555021A (en) | 2011-12-14 | 2011-12-14 | Method and device for manufacturing artificial stone |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103042589A (en) * | 2012-12-28 | 2013-04-17 | 河南省盐业总公司 | Production method for decorative blank material taking sodium chloride micro-powder as base material |
CN103043949A (en) * | 2012-12-28 | 2013-04-17 | 河南省盐业总公司 | Method for manufacturing novel decorating material taking sodium chloride as base material |
CN105482347A (en) * | 2015-12-11 | 2016-04-13 | 潍坊科源精细化工有限公司 | Material used for preparing glass or related products, and preparation method thereof |
CN108580217A (en) * | 2018-05-03 | 2018-09-28 | 广东顺德三阳化学有限公司 | A kind of coating process of marble style |
CN111138117A (en) * | 2019-12-28 | 2020-05-12 | 广东富盛新材料股份有限公司 | Artificial stone with decorative patterns and manufacturing method thereof |
-
2011
- 2011-12-14 CN CN201110417800XA patent/CN102555021A/en active Pending
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103042589A (en) * | 2012-12-28 | 2013-04-17 | 河南省盐业总公司 | Production method for decorative blank material taking sodium chloride micro-powder as base material |
CN103043949A (en) * | 2012-12-28 | 2013-04-17 | 河南省盐业总公司 | Method for manufacturing novel decorating material taking sodium chloride as base material |
CN103043949B (en) * | 2012-12-28 | 2014-07-23 | 河南省盐业总公司 | Method for manufacturing novel decorating material taking sodium chloride as base material |
CN105482347A (en) * | 2015-12-11 | 2016-04-13 | 潍坊科源精细化工有限公司 | Material used for preparing glass or related products, and preparation method thereof |
CN108580217A (en) * | 2018-05-03 | 2018-09-28 | 广东顺德三阳化学有限公司 | A kind of coating process of marble style |
CN111138117A (en) * | 2019-12-28 | 2020-05-12 | 广东富盛新材料股份有限公司 | Artificial stone with decorative patterns and manufacturing method thereof |
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Application publication date: 20120711 |