CN102555001B - Blank making machine - Google Patents
Blank making machine Download PDFInfo
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- CN102555001B CN102555001B CN201210002419.1A CN201210002419A CN102555001B CN 102555001 B CN102555001 B CN 102555001B CN 201210002419 A CN201210002419 A CN 201210002419A CN 102555001 B CN102555001 B CN 102555001B
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- shaper
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Abstract
The invention belongs to the field of manufacture of bamboo and wood crafts, and particularly relates to a blank making machine, which is used for making strip-shaped blanks such as blades of bamboo fans, strips of wood barrels and the like. The blank making machine comprises a framework, a pushing portion and an actuating portion are disposed on the framework, the pushing portion is used for pushing the blanks, the actuating portion is used for processing the blanks, the pushing direction of the pushing portion is consistent to the blank processing direction of the actuating portion, a pushing end of the pushing portion points to a feeding end of the actuating portion, the minimum distance from the pushing end of the pushing portion to the feeding end of the actuating portion is larger than the length of each blank, the pushing portion has two position states, when in the first position state, the pushing portion pushes the blanks into the actuating portion so that the blanks are processed, and when in the second position, the pushing portion returns to an initial position to bring convenience for feeding of the feeding end of the actuating portion. The blank making machine has the advantages that the blanks can be quickly made, labor intensity of workers is greatly reduced, simultaneously, production and operation costs of enterprises are lowered, and production efficiency of the enterprises and yield are effectively improved.
Description
Technical field
The invention belongs to artistic bamboo-wood product and make field, be specifically related to a kind of for making as the blank shaper of the strip blanks such as bamboo fan flabellum, inscribed wooden slip bar.
Background technology
It is the decoration piece of being made by bamboo or timber that artistic bamboo-wood product refer to bamboo carving product, woodcarving and material.Artistic bamboo-wood product are not only ornament, and it also has practicality possessing in ornamental, as bamboo curtain, inscribed wooden slip, bamboo fan etc.The history of the artistic bamboo-wood product of China is of long standing and well established.It is all first manually from bamboo wood raw material, to obtain blank that traditional artistic bamboo-wood product are made, on the basis of blank, carry out again following process and finally obtain finished product, there is following defect: on the one hand, its labour intensity of manual manufacture blank and cost are high certainly needless to say, also there is the situation that production efficiency is low, be unfavorable for the high efficiency production of enterprise; On the other hand, due to human error impact, its quality of the blank manually making is extremely unstable, under mass production environment of today, often cause the very different of its product, can only overcome above-mentioned defect by following process, inevitably increased again production cycle and the cost of its product.
Summary of the invention
The object of this invention is to provide a kind of blank shaper simple in structure, can realize the quick Fabrication of its blank, effectively improve its production efficiency and yield rate.
For achieving the above object, the present invention has adopted following technical scheme: a kind of blank shaper, comprise frame, in described frame, be provided with for pushing the push part of blank and for the enforcement division of turned blank, the propelling movement direction of described push part propelling movement end consistent with the blank machine direction of enforcement division and its push part points to the setting of enforcement division feed end, between the propelling movement end of described push part and enforcement division feed end, minimum spacing is greater than charge length, described push part has two location status: one of them is processed to realize blank to enforcement division for pushing blank, another location status is that push part is returned to initial position so that the charging of enforcement division feed end.
Beneficial effect of the present invention is: by adopting Mechanized Processing to replace traditional manual operation, thereby realize the quick Fabrication of its blank; Greatly reduce workman's labour intensity, also reduced the production and operation cost of enterprise, effectively improved its production efficiency and yield rate simultaneously.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is duty schematic top plan view of the present invention;
Fig. 3 is compressed part and the schematic diagram that coordinates of the first regulon;
Fig. 4 is cutter lamps structure schematic diagram;
Fig. 5 is location status schematic diagram between guide sheet and gathering sill and blank;
Fig. 6 is the structural representation of blank.
The specific embodiment
As shown in Figure 1-2, a kind of blank shaper, comprise frame 10, in described frame 10, be provided with for pushing the push part 20 of blank and for the enforcement division 30 of turned blank a, the propelling movement direction of described push part 20 is pointed to enforcement division 30 feed end settings with the blank a machine direction propelling movement end consistent and its push part 20 of enforcement division 30, between the propelling movement end of described push part 20 and enforcement division 30 feed ends, minimum spacing is greater than blank a length, described push part 20 has two location status: one of them is processed to realize blank a to enforcement division 30 for pushing blank a, another location status is that push part 20 is returned to initial position so that enforcement division 30 feed end chargings, wherein, the division of blank A and blank a, as shown in Fig. 2-3 and Fig. 6, be take bamboo wood raw material as blank A, and the strip coarse fodder separating from bamboo wood raw material of take is blank a,
Accurate for guaranteeing the travel path of blank a, guarantee its end product quality, as present invention further optimization scheme: described blank shaper also comprises the pilot unit 40 for the blank a that leads, described pilot unit 40 comprises gathering sill 41 and compressed part 42, described gathering sill 41 guide path overlap with push part 20 path of motion and arrange and its guide path is inwardly postponed and terminates in enforcement division 30 discharge end places along its machine direction by enforcement division 30 feed end places, described compressed part 42 is arranged on gathering sill 41 and with frame 10 working faces and gathering sill 41 and is jointly configured for the passage that blank a advances, as Figure 1-3.In practical application, as shown in Figure 1, its gathering sill 41 concrete structures can be by realizing at blank a travel path both sides layout pressing plate, rely on the gap between pressing plate to form gathering sill 41,42 of compressed part are directly fixed on pressing plate, thereby make itself and frame 10 working faces and gathering sill 41 jointly be configured for the passage that blank a advances, its compressed part 42 can be arranged many groups according to actual conditions, finally to reach the effect of constraint and guiding blank a.
Because concrete processing object of the present invention is as strip blank such as inscribed wooden slip sheet or bamboo fan flabellums, its corresponding main working position is its width and thickness direction, therefore, described enforcement division 30 comprise by its feed end postpone backward arrange for carrying out the first performance element 31 of blank a thickness direction processing and for carrying out the second performance element 32 of blank a width processing, described each performance element includes blade 33 and Holding seat 34, described blade 33 and machined surface being fixed on Holding seat 34 at an angle, described gathering sill 41 guide path are inwardly postponed and terminate in the blade 33 point of a knife places of the second performance element 32 along its machine direction by enforcement division 30 feed end places, as shown in Figure 1-2, like this, when push part 20 pushes blank a to enforcement division 30 place, first by the first performance element 31, realizing blank a thickness direction processes, push part 20 continuation afterwards push blank a and move ahead, and by the second performance element 32, realize its width dimensions and cut, finally guarantee that width and the thickness direction size after its processing meets following process demand.
Exercise performance for specific implementation push part 20, described push part 20 comprises push rod 21 and for the position-limiting unit 22 of guide and limit push rod 21, described blank shaper also comprises the actuating unit 50 that drives push part 20 to do reciprocating linear motion along gathering sill 41 guide direction, described actuating unit 50 is crank and rocker mechanism, the main rod end of described actuating unit 50 connects push rod 21 bottoms of push part 20 and coordinates with its formation is hinged, its crank end connects power source, simultaneously, for guaranteeing that the period of motion of push part 20 meets actual process requirements, between described power source and crank end, be connected with for controlling the gearbox 60 of actuating unit 50 speed of actions, as shown in Figure 1.Because the main rod end of actuating unit 50 connects push rod 21 bottoms of push part 20 and coordinates with its formation is hinged, when power source drives actuating unit 50 action, its main rod end produces linear reciprocating motion and by hinged cooperation, its action is transmitted to push rod 21 places, finally realizes the linear reciprocating motion of push rod.
Consider that strip blank a still needs manually from blank A, to make, for further optimizing structure of the present invention, improve its operating efficiency, described blank shaper also comprises and is arranged at the blank cutter 71 of push part 20 travel path one sides and the baffle plate 72 that is positioned at its opposite side, described blank cutter 71 and the common formation material cutting mechanism of baffle plate 72, the point of a knife of described blank cutter 71 and otch point to push part 20 propelling movement directions and oppositely arrange, and described material cutting mechanism is arranged at enforcement division 30 feed ends and push part 20 pushes between end.Actual processing be take bamboo raw material as example, as shown in Figure 2, when push part 20 is returned to initial position, a sidepiece of the blank of semi-cylindrical shaped shown in Fig. 4 A is resisted against to baffle plate 72 places, now push part 20 again does to push motion under actuating unit 50 effects, semi-cylindrical shaped blank A separates strip blank a under push rod 21 ends of push part 20 and the dual application of force of blank cutter 71, rely on constantly back and forth pushing of push part 20, finally from blank A, constantly peel off strip blank a, and through enforcement division 30 processing, make blank finished product.
For guaranteeing that blank a can enter the feed end of enforcement division 30 accurately and reliably, described blank shaper also comprises the guide sheet 80 from material cutting mechanism tail end to gathering sill 41 transition for blank a that is arranged at material cutting mechanism tail end, as shown in Figure 5, described guide sheet 80 profiles are sheet shape curved arc shape, and its cambered surface outside is towards material cutting mechanism setting; Described guide sheet 80 is extended with for being fixed in the wing plate 81 on frame 10 working faces, to guarantee in the stability that adds its guide sheet 80 in man-hour to its both sides.
Further, described compressed part 42 comprises compression axis 421 and is sheathed on the roller bearing unit 422 on compression axis 421, the vertical blank a of the axis direction direct of travel setting of described compressed part 42, as Figure 1-3.When blank a passes through guide sheet 80 and advances to enforcement division 30 places, gathering sill 41 and the common path of travel that forms its direct of travel of constraint of compressed part 42, in order to guarantee that its travel path meets the requirements, it is adding man-hour in suitable Working position place through enforcement division 30 final assurance, the selecting of bearing unit 422 avoided the direct dry friction of 42 of blank a and compressed part, can effectively extend its service life, thereby guarantee the reliable and stable work of body.
Consider that artistic bamboo-wood product size differs, come in every shape, the size requirements of the blank a that it is required is also very big with regard to respective change, for meeting the demand, described blank shaper also comprises for the first regulon 91 of blank a thickness direction fine setting and second regulon 92 of finely tuning for blank a width, described the first regulon 91 be placed in compression axis 421 two ends of compressed part 42 and each performance element place of enforcement division 30, described the second regulon 92 is arranged in baffle plate 72 places that form material cutting mechanism, as Figure 1-3, thereby can guarantee according to the dimensional requirement of strip blank a, its regulon of corresponding adjusting, determine its blank width, blank processing thickness and width dimensions meet necessary requirement, its regulative mode can be selected multiple, as feed screw nut regulates etc., repeat no longer one by one herein.
Because relying on the instantaneous impulse force of push part 20, the present invention comes turned blank a's, for avoid blank a after processing fly out after enforcement division 30 discharge ends to arround personnel damage, also for the ease of collecting the rear blank a of processing, described blank shaper is provided with the striker plate 100 that prevents that blank a from splashing at enforcement division 30 discharge ends, as shown in Figure 1.During real work, more can collector be set in its striker plate 100 bottoms, blank a after knocking striker plate 100, just naturally lose kinetic energy and under fall within collector, convenient and swift; Meanwhile, as shown in Figure 1, described blank shaper is provided with infrared counting unit 110 at place, its blank a drop point path, for metering, falls into the blank a number in collector, facilitates later stage management of computing.
This sentences bamboo raw material is example, and the whole work flow of the blank a of processing required for the present invention is explained as follows:
(1), according to the length requirement cutting bamboo raw material of required processing strip blank a, obtain the tubular bamboo raw material of certain length, and it partly cutd open to rear acquisition semi-cylindrical shaped blank A as shown in Figure 4;
(2), as shown in Figure 2,, when push part 20 is positioned at initial position, a sidepiece of the blank of semi-cylindrical shaped shown in Fig. 4 A is resisted against to baffle plate 72 places;
(3), actuating unit 50 moves and drives push part 20 to make straight line and pushes motion, semi-cylindrical shaped blank A is under the dual application of force of the push rod 21 end temporary impacts of push part 20 and the cutting force of blank cutter 71, and strip blank a is peeled off out from blank A;
(4), as shown in Figure 2, the push rod 21 of push part 20 is replied initial position again, repeat aforesaid operations, again from blank A, peel off strip blank a, now at first peel off out strip blank a and on the top of follow-up strip blank, send lower along compressed part 42 and frame 10 working faces and gathering sill 41 is common forms the passage station that advances;
(5), according to its operation of above-mentioned repetition, push part 20 is constantly moved, blank a is constantly peeled off out from blank A, the strip blank a peeling off at first send lower each performance element processing through enforcement division 30 on the top of follow-up blank, and finally by enforcement division 30 discharge end dischargings and fall into collector, and by the infrared counting unit 110 that is positioned at blank a descent path place, calculated the quantity of its turned blank a.
Claims (7)
1. a blank shaper, it is characterized in that: comprise frame (10), in described frame (10), be provided with push part (20) for pushing blank and for the enforcement division (30) of turned blank, the propelling movement direction of described push part (20) is pointed to enforcement division (30) feed end setting with the blank machine direction propelling movement end consistent and its push part (20) of enforcement division (30), between the propelling movement end of described push part (20) and enforcement division (30) feed end, minimum spacing is greater than charge length, described push part (20) has two location status: one of them is processed to realize blank to enforcement division (30) for pushing blank, another location status is that push part (20) is returned to initial position so that enforcement division (30) feed end charging,
Described blank shaper also comprises for the pilot unit of the blank that leads (40), described pilot unit (40) comprises gathering sill (41) and compressed part (42), described gathering sill (41) guide path overlaps with push part (20) path of motion and arranges and its guide path is inwardly postponed and terminates in enforcement division (30) discharge end place along its machine direction by enforcement division (30) feed end place, and it is upper and be jointly configured for frame (10) working face and gathering sill (41) passage that blank is advanced that described compressed part (42) is arranged in gathering sill (41);
Described blank shaper also comprises and is arranged at the blank cutter (71) of push part (20) travel path one side and the baffle plate (72) that is positioned at its opposite side, described blank cutter (71) forms material cutting mechanism jointly with baffle plate (72), the point of a knife of described blank cutter (71) and otch point to push part (20) propelling movement direction and oppositely arrange, and described material cutting mechanism is arranged at enforcement division (30) feed end and push part (20) pushes between end;
Described blank shaper also comprises the guide sheet (80) for blank (41) transition from material cutting mechanism tail end to gathering sill that is arranged at material cutting mechanism tail end, described guide sheet (80) profile is sheet shape curved arc shape, its cambered surface outside is towards material cutting mechanism setting, and described guide sheet (80) is extended with for being fixed in the wing plate (81) on frame (10) working face to its both sides.
2. blank shaper according to claim 1, it is characterized in that: described enforcement division (30) comprise by its feed end postpone backward arrange for carrying out first performance element (31) of sotck thinkness direction processing and for carrying out second performance element (32) of blank width direction processing, described each performance element includes blade (33) and Holding seat (34), described blade (33) is fixed on Holding seat (34) at an angle with machined surface, described gathering sill (41) guide path is inwardly postponed and terminates in blade (33) the point of a knife place of the second performance element (32) along its machine direction by enforcement division (30) feed end place.
3. blank shaper according to claim 1 and 2, it is characterized in that: described push part (20) comprises push rod (21) and for the position-limiting unit (22) of guide and limit push rod (21), described blank shaper also comprises the actuating unit (50) that drives push part (20) to do reciprocating linear motion along gathering sill (41) guide direction, described actuating unit (50) is crank and rocker mechanism, the main rod end of described actuating unit (50) connects push rod (21) bottom of push part (20) and coordinates with its formation is hinged, its crank end connects power source, between described power source and crank end, be connected with gearbox (60).
4. blank shaper according to claim 1, it is characterized in that: described compressed part (42) comprises compression axis (421) and is sheathed on the roller bearing unit (422) on compression axis (421), the vertical blank direct of travel setting of axis direction of described compressed part (42).
5. blank shaper according to claim 4, it is characterized in that: described blank shaper also comprises for first regulon (91) of sotck thinkness directional trim with for second regulon (92) of blank width directional trim, described the first regulon (91) be placed in compression axis (421) two ends of compressed part (42) and each performance element place of enforcement division (30), described the second regulon (92) is arranged in the baffle plate (72) that forms material cutting mechanism and locates.
6. blank shaper according to claim 1, is characterized in that: described blank shaper is provided with the striker plate (100) that prevents blank and splash at enforcement division (30) discharge end.
7. blank shaper according to claim 6, is characterized in that: described blank shaper is provided with infrared counting unit (110) at its place, blank drop point path.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210002419.1A CN102555001B (en) | 2012-01-05 | 2012-01-05 | Blank making machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210002419.1A CN102555001B (en) | 2012-01-05 | 2012-01-05 | Blank making machine |
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| Publication Number | Publication Date |
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| CN102555001A CN102555001A (en) | 2012-07-11 |
| CN102555001B true CN102555001B (en) | 2014-02-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210002419.1A Active CN102555001B (en) | 2012-01-05 | 2012-01-05 | Blank making machine |
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| CN105150312B (en) * | 2015-08-25 | 2017-04-05 | 泉州永春信凯机械设备有限公司 | A kind of minor matters of going of folding fan bamboo ribs survey long equipment |
| CN105150315B (en) * | 2015-08-25 | 2017-04-05 | 泉州永春中大机械技术有限公司 | A kind of folding fan bamboo material primary goes minor matters equipment and its processing technique for going minor matters |
| CN109049196A (en) * | 2018-07-30 | 2018-12-21 | 衡东县万泉竹业有限公司 | A kind of throwaway chopsticks blank shaper rapid cutting device |
| CN109049257B (en) * | 2018-07-30 | 2024-05-07 | 衡东县万泉竹业有限公司 | Disposable chopsticks blank making machine |
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| CN2032935U (en) * | 1988-04-07 | 1989-02-22 | 湖北省二轻工业技术经济开发服务公司 | Fast forming machine for bamboo chopsticks |
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| CN2104743U (en) * | 1990-08-27 | 1992-05-20 | 王本生 | Chopsticks maker having combined driving gear |
| CN2159863Y (en) * | 1993-07-15 | 1994-03-30 | 黄德文 | Sanitary bamboo chopsticks machine |
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| CN202412403U (en) * | 2012-01-05 | 2012-09-05 | 黄山徽州竹艺轩雕刻有限公司 | Beating machine |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6154904A (en) * | 1984-08-27 | 1986-03-19 | 株式会社 渕側本店 | Manufacture of bamboo-split chopstick |
| JPH02280870A (en) * | 1989-04-24 | 1990-11-16 | Yamada Seisakusho Kk | Apparatus for painting elongate-rod-shaped body such as chopsticks |
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Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87207439U (en) * | 1987-08-24 | 1988-09-14 | 福建省竹柴炭公司 | Stick shaped products, special bamboo chopsticks punching blank former |
| CN88212050U (en) * | 1988-01-14 | 1988-07-27 | 吴新国 | Make-up machine for bamboo chopsticks |
| CN2032935U (en) * | 1988-04-07 | 1989-02-22 | 湖北省二轻工业技术经济开发服务公司 | Fast forming machine for bamboo chopsticks |
| CN2057382U (en) * | 1989-10-01 | 1990-05-23 | 蔡又先 | Combined shaper for bamboo chopsticks |
| CN2104743U (en) * | 1990-08-27 | 1992-05-20 | 王本生 | Chopsticks maker having combined driving gear |
| CN2159863Y (en) * | 1993-07-15 | 1994-03-30 | 黄德文 | Sanitary bamboo chopsticks machine |
| CN2209583Y (en) * | 1994-05-19 | 1995-10-11 | 黄品新 | One-pass finished bamboo chopsticks-making machine |
| CN2446903Y (en) * | 2000-10-17 | 2001-09-12 | 夏德海 | Chopsticks machine |
| CN202412403U (en) * | 2012-01-05 | 2012-09-05 | 黄山徽州竹艺轩雕刻有限公司 | Beating machine |
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| CN102555001A (en) | 2012-07-11 |
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