Summary of the invention
The purpose of this invention is to provide a kind of hemmer, utilize this kind of hemmer to carry out flange to workpiece, the bonding strength of flange and workpiece body is higher.
Above-mentioned technical purpose of the present invention is achieved by the following technical programs: a kind of hemmer, it comprises frame, workpiece wall to be processed is applied and tilts with plane, the former place of this wall or the module of parallel or the pressure that overlaps, be located on frame and drive workpiece and rotate and can apply at workpiece flange place the roller group that the less angle that acts on the azimuth that pressure forms of workpiece wall to be processed with module is more than or equal to the support force of 90 degree.
The power that gives workpiece when the roller group outside workpiece the time, coordinates roller group module to exert pressure to workpiece, and the present invention is applicable to the workpiece in-flanges, otherwise is applicable to the flanging of workpiece.
Technique scheme, when the roller group is that workpiece is after the flange place provides support, the pressure that module acts on workpiece wall to be processed is the power that directly realizes flange, compare in background technology and authorize the disclosed technical scheme of invention that publication number is CN201711440U, the effect of module of the present invention is similar to the effect of ladder roller, thereby, in the time of can carrying out flange to the workpiece of same equal-specification, module of the present invention should be less than the pressure of ladder pair of rollers workpiece to the pressure of workpiece, therefore, the present invention is more laborsaving, is conducive to reduce energy consumption.
And authorize the disclosed technical scheme of invention that publication number is CN201711440U in background technology, can compress workpiece flange place, thereby cause the bonding strength of flange and body lower; The workpiece of so processing through the present invention, the support force place that its flange place gives in the roller group owing to being subject to module pressure bends naturally, the radian of workpiece flange place inside and outside wall bending equates, and workpiece is the metalwork for having better ductility often, therefore, when the wall thickness at flange place and workpiece are undressed, the gap of the wall thickness at this place is less than the suppressed range of background technology, thereby, improved the bonding strength of flange and workpiece body.
And authorize the disclosed technical scheme of invention that publication number is CN201711440U in background technology, its flange principle is because metal pipe-wall is subject to after enough large radial pressure producing to extend axially causing, thereby visible, often be difficult to realize the processing to the larger flange width of needs, the distance that is workpiece bending place and workpiece perk end is larger, also often be difficult to realize the processing of the thicker workpiece to wall to be processed, therefore, this technical scheme is larger to the specification limits of workpiece, to the width of flange, also limits larger; So to act on the pressure of workpiece wall to be processed be the power that directly realizes flange to module of the present invention, and therefore, the present invention the gives workpiece size of power to module is less, thereby makes the present invention can be applicable to the workpiece of more specifications, also can realize the processing of larger flange width.
As of the present invention preferred, described roller group comprises pressure roller, coordinates module to carry out flange to workpiece and coordinates pressure roller to drive the roller one that workpiece rotates.
Prop up roller one and be with coordinating mainly of module, a roller one is that workpiece provides support at the flange place of workpiece; If when the workpiece axial length is longer, for avoiding making workpiece to produce, rock, the axial length that needs a roller one or pressure roller is long enough also, thereby increases a roller one or pressure roller to bearing this both pressure.
As of the present invention preferred, described roller group comprises pressure roller, coordinates a roller two of pressure roller drive workpiece rotation, cooperation module workpiece to be carried out to a roller one of flange.
The setting of roller two more can adapt to and has the workpiece to length than major axis; Due to the cooperation of module, workpiece and roller one keep enough frictional force, thereby even, the workpiece axial length is longer, and what the roller group can effectively prevent workpiece adds rocking of man-hour.
As of the present invention preferred, described roller group also comprises the motor that drives a roller one rotation.
Thereby a roller one coordinates pressure roller to drive workpiece by driven by motor; If when the workpiece axial length is longer, for avoiding making workpiece to produce, rock, the axial length that needs a roller one is long enough also, however an oversize motor load that can cause of roller one is too large, increases energy consumption.
As of the present invention preferred, described roller group also comprises the motor that drives a roller two rotations.
Compare driven by motor and prop up roller one rotation, and be not provided with the scheme of roller two, above-mentioned while being arranged on the longer workpiece of processing axial length, be conducive to reduce the load of motor.
As of the present invention preferred, described roller group also comprises the motor rotated with dynamic pressure roller.
As of the present invention preferably, described module comprises the support one be located on frame, is located at the mould structure on support one.
As of the present invention preferably, described mould structure comprises the slide block one that is slidably connected on support one, be located at die frame on slide block one, be located at the mould on die frame.
Being provided with of being slidably connected is beneficial to the lengthwise position of regulating mould, thereby regulates the size of mould to workpiece pressure, thereby is conducive to improve the precision of processing, and is convenient to control the amplitude of flange, and this amplitude refers to the angle that flange and body form.
As of the present invention preferred, the both sides of described support one are respectively equipped with slide rail one; The both sides of slide block one are respectively equipped with the chute one matched with corresponding slide rail one.
As of the present invention preferred, described support one upper end has the adjustable plate one that has screwed hole one, is rotatably connected to the screw rod one that is arranged in screwed hole one on slide block one.
Coordinate aforesaid being slidably connected, the lengthwise position of being convenient to regulate mould.
As of the present invention preferred, have through hole one on described slide block one, and through hole one is provided with screw thread; Described die frame comprises and the guide pillar of through hole one socket, the screw rod two be connected with guide pillar radial rotating and axial restraint, the mould bases that is fixedly connected with and installs mould with guide pillar.
This arranges, and is mainly the axial location of being convenient to regulate mould, coordinates aforesaid lengthwise position, be conducive to further regulate the size of mould to workpiece pressure, further be conducive to improve the precision of processing, further be convenient to control the amplitude of flange, this amplitude refers to the angle that flange and body form.
Preferably on described guide pillar, have locating slot as of the present invention, described slide block one is provided with the alignment pin one matched with locating slot.
Locating slot has certain axial length, so that above-mentioned axial adjustment; Locating slot and coordinating of alignment pin one be mainly for prevent mould in process because frictional force produces radial rotating, thereby affect machining accuracy; Locating slot can be also a plurality of holes that match with alignment pin one, but this kind of relative said structure of structure is unfavorable for the adjusting of mould on axial length.
As of the present invention preferred, described roller group comprises the support two of being located on frame, the slide block two that is slidably connected to support two, and described pressure roller is located on slide block two.
Be convenient to regulate the lengthwise position of pressure roller, thereby regulate the pressure of pressure roller to workpiece, make pressure roller coordinate a roller one or a roller two, to drive workpiece stable when mobile, and keep suitable frictional force between workpiece, to reduce as much as possible the wearing and tearing to workpiece.
Preferably on described slide block two, have through hole two as of the present invention, described roller group also comprises the dead axle that is socketed on through hole two and is rotationally connected and has locating hole one with pressure roller; Described slide block two is provided with the alignment pin two matched with locating hole one.
This arranges, and is convenient to the axial location of pressure roller.
As of the present invention preferred, the both sides of described support two are respectively equipped with slide rail two, and the both sides of described slide block two are respectively equipped with the chute two matched with corresponding slide rail two.
As of the present invention preferred, described support two upper ends have the adjustable plate two that has screwed hole two; Described slide block two is provided with the screw rod three that is rotationally connected and is arranged in screwed hole two with slide block.
Coordinate aforementioned being slidably connected, the lengthwise position of being convenient to regulate pressure roller.
Preferably have regulating tank one on described frame as of the present invention, described support two is connected in regulating tank one by screw.
This arranges, and makes support two can be fixed in the optional position of regulating tank one length direction, thereby can regulate the axial location of pressure roller; The effect that coordinates aforementioned dead axle, locating hole one, alignment pin two to bring, further strengthen pressure roller degree of regulation and the amplitude of accommodation in the axial direction.
Preferably this kind of hemmer also comprises the robust structure of being located at roller group both sides as of the present invention, and described robust structure comprises support three, be located at roller frame on support three, be rotationally connected with the running roller on the roller frame.
Add man-hour, the perisporium of workpiece, particularly for the tubing workpiece, close contact is in running roller, thereby further prevents that workpiece from rocking adding to produce man-hour, to be conducive to improve machining accuracy.
Preferably on described support three, have regulating tank two as of the present invention, described roller frame is connected by screw in regulating tank two.
This arranges, and is conducive to the position of dancer rools frame, to adapt to the workpiece of different tube diameters.
As of the present invention preferred, described roller group comprises turning cylinder, and described roller one, a roller two all are socketed on turning cylinder.
Preferably have locating hole two on described turning cylinder as of the present invention, described roller two has the alignment pin three matched with locating hole two.
This setting, make the axial location of a roller two adjusted, and can be radially fixing with turning cylinder, the axial adjustment that coordinates aforementioned pressure roller, make a roller two and the contact area of workpiece and the contact area of pressure roller and workpiece there is suitable common factor, thereby make a roller two can coordinate pressure roller to give the frictional force that workpiece is suitable, to drive workpiece.
As of the present invention preferred, described pressure roller is provided with back-up ring.
The setting of back-up ring, make workpiece add man-hour, when being subject to the pressure that mould gives, also being subject to the conflict power of back-up ring, thereby workpiece is obtained firmly on axial location, thereby further improve the stability of processing, the precision of processing.
In sum, the present invention has following beneficial effect:
1, the present invention is applicable to workpiece in-flanges and flanging;
2, the present invention is comparatively laborsaving, is conducive to reduce energy consumption;
3, flange of the present invention is higher by force with being connected of body;
4, the present invention is applicable to the workpiece of more specification;
5, the present invention is not only applicable to tubing, is applicable to sheet material simultaneously yet;
6, machining accuracy of the present invention is higher;
7, the present invention has stability preferably;
8, the present invention is adding man-hour, the amplitude of the width of flange, flange is also had more selective.
The accompanying drawing explanation
Fig. 1 is embodiment 1 structural representation;
Fig. 2 is A section enlarged drawing in Fig. 1;
Fig. 3 is embodiment 2 structural representations;
Fig. 4 is embodiment 3 structural representations;
Fig. 5 is the connection diagram of motor and dead axle in embodiment 4.
In figure, 1, frame, 29, bearing block, 27, turning cylinder, 23, motor, 21, prop up roller one, 24, support two, 11, regulating tank one, 241, slide rail two, 25, slide block two, 242, adjustable plate two, 254, screw rod three, 26, dead axle, 28, pressure roller, 252, alignment pin two, 281, back-up ring, 31, support one, 32, slide block one, 34, mould, 311, slide rail one, 312, adjustable plate one, 322, screw rod one, 333, mould bases, 331, guide pillar, 332, screw rod two, 3311, locating slot, 324, alignment pin one, 22, prop up roller two, 221, alignment pin three, 41, support three, 42, the roller frame, 43, running roller, 411, regulating tank two, 255, motor cabinet.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention is described in further detail.
This specific embodiment is only explanation of the invention; it is not limitation of the present invention; those skilled in the art can make to the present embodiment the modification that there is no creative contribution as required after reading this specification, but as long as all are subject to the protection of Patent Law in claim scope of the present invention.
Embodiment 1: as shown in Fig. 1 to 2, a kind of hemmer, it comprises frame 1, workpiece wall to be processed is applied and tilts with plane, the former place of this wall or the module of parallel or the pressure that overlaps, be located on frame 1 and drive workpiece and rotate and can apply at workpiece flange place the roller group that the less angle that acts on the azimuth that pressure forms of workpiece wall to be processed with module is more than or equal to the support force of 90 degree.
Described roller group comprises two bearing blocks 29 being located on frame 1, only illustrates one in figure, on two bearing blocks 29, is arranged with turning cylinder 27, and an end of turning cylinder 27 is connected with motor 23, and turning cylinder 27 other ends are fixedly connected with a roller 1.
Support 2 24 on frame 1, have regulating tank 1 on frame 1, support 2 24 is connected by screw in regulating tank 1, thereby make the position of support 2 24 on frame 1 adjustable; The both sides of support 2 24 are respectively equipped with slide rail 2 241, by slide rail 2 241, slidably connect slide block 2 25, and the chute two matched with corresponding slide rail 2 241 is established in the both sides of slide block 25, and chute two is not shown in the drawings; Support 2 24 upper ends have the adjustable plate 2 242 that has screwed hole two, and screwed hole two is not shown in the drawings; Slide block 2 25 is provided with the screw rod 3 254 that is rotationally connected and is arranged in screwed hole two with slide block 25.
Have through hole two on slide block 2 25, through hole two is not shown in the drawings, is socketed with dead axle 26 on through hole two, and dead axle 26 is rotatably connected to pressure roller 28; Dead axle 26 is provided with a plurality of locating holes one with axial spacing, and locating hole one is not shown in the drawings, and slide block 2 25 is provided with the alignment pin 2 252 matched with locating hole one, and alignment pin 2 252 inserts in locating hole one; Pressure roller 28 is provided with back-up ring 281.
Module comprises the support 1 be located on frame 1, is located at the mould structure on support 1; Mould structure comprises the slide block 1 be slidably connected on support 1, slide block 1 is provided with the die frame of installation mold 34, can realize multiple multi-form flange by the selection to mould 34, the amplitude of flange particularly, it is the formed angle of flange and body, the slide construction of mating die lamps structure, also can further improve the machining accuracy of flange amplitude; The both sides of support 1 are respectively equipped with slide rail 1; The both sides of slide block 1 are respectively equipped with the chute one matched with corresponding slide rail 1, and chute one is not shown in the drawings; Support one 31 upper ends have the adjustable plate 1 that has screwed hole one, and screwed hole one is not shown in the drawings, are rotatably connected to the screw rod 1 that is arranged in screwed hole one on slide block 1.
Have through hole one on slide block 1, through hole one is not shown in the drawings, and through hole one is provided with screw thread; Die frame comprises the mould bases 333 of installing mould 34, is fixedly connected with the guide pillar 331 that is sheathed on through hole one on mould bases 333, is connected with on guide pillar 331 and is connected with guide pillar 331 radial rotatings and screw rod 2 332 that axial restraint connects; Have locating slot 3311 on guide pillar 331, locating slot 3311 has certain axial length, and slide block 1 is provided with the alignment pin 1 matched with locating slot 3311.
Flange adds man-hour, workpiece, be generally metal pipe material, be placed on pressure roller 28, regulate the position of pressure roller 28, make pressure roller 28 coordinate workpiece is produced to suitable pressure with a roller 1, regulate the position of mould 34, make the two ends of workpiece be respectively back-up ring 281 and mould 34 is conflicted, with further firm workpiece, starter motor 23 drives workpiece and rotates, and by rotating screw bolt 2 332, further increase the active force between mould 34 and workpiece, thereby make mould 34 coordinate a roller 1, make the wall to be processed of workpiece produce flange along mould 34.
It is less that the present embodiment is particularly suitable for caliber, and the shorter metal pipe material of axial length; The present embodiment equally also is applicable to the flange processing of sheet material simultaneously; By the adjusting to mould 34, can realize flanging and the in-flanges of workpiece simultaneously.
Embodiment 2: with the difference of embodiment 1, be, as shown in Figure 3, also be arranged with a roller 2 22 on turning cylinder 27, have locating hole two on turning cylinder 27, locating hole two is not shown in the drawings, and a roller 2 22 has the alignment pin 3 221 matched with locating hole two, thereby makes the position of roller 2 22 on turning cylinder 27 adjustable, after alignment pin 3 221 inserts in locating hole two, realize the rotation of a roller 2 22.
Prop up roller 2 22 and be mainly used for coordinating pressure roller 28 to drive workpiece, at the present embodiment, the Main Function of a roller 1 is to provide a support force for the flange place of workpiece, realize flange to coordinate mould 34, therefore, at the present embodiment, a roller 1 does not need with turning cylinder 27 radially fixing.
The present embodiment, not only be applicable to the shorter workpiece of axial length, also is particularly suitable for the longer workpiece of axial length.
Embodiment 3: with the difference of embodiment 1 or 2, be, as shown in Figure 4, roller group both sides also are respectively equipped with robust structure, and described robust structure comprises support 3 41, and support 3 41 is provided with roller frame 42, is rotatably connected to running roller 43 on roller frame 42; Have regulating tank 2 411 on support 3 41, roller frame 42 is connected by screw in regulating tank 2 411, thereby makes the position of roller frame 42 on support 3 41 adjustable along regulating tank 2 411.
The present embodiment not only is applicable to the less tubing of caliber, also is particularly suitable for the tubing that caliber is larger; Can be further firm by robust structure at the perisporium that adds tubing in man-hour, to improve machining accuracy.
Structure shown in Fig. 4 is the improvement of doing on embodiment 2.
Embodiment 4: with the difference of embodiment 1 or 2 or 3, be, as shown in Figure 5, motor 23 is not in transmission connection with turning cylinder 27, and is in transmission connection with dead axle 26, is installed with motor cabinet 255 on slide block 2 25, and motor 23 is fixedly arranged on motor cabinet 255; Locating hole one on while dead axle 26 reaches the alignment pin 2 252 with locating hole one, and these two features can be removed, and does not need to coordinate by these two features the axial location that removes to regulate pressure roller 28 again.