Summary of the invention
The present invention provides a kind of wireless charging battery, efficiently solve the wireless charging research and development of products cycle that prior art exists long, R&D costs are high, add the problems such as thickness and weight of giant electronics.
For realizing above-mentioned goal of the invention, the present invention adopts following technical scheme:
The present invention provides a kind of wireless charging battery, comprises electric core housing and the control circuit board in the package casing, package casing, the electric core in the said electric core housing, is provided with inductance coil in the said package casing.
Wherein, Be provided with electro-magnetic screen layer between said electric core housing and the said inductance coil; The material of said electro-magnetic screen layer is soft magnetic ferrites; Said inductance coil sticks with glue agent and sticks on said electro-magnetic screen layer one surface, and said electric core housing sticks with glue layer and sticks on another surface of said electro-magnetic screen layer.
Said electric core is lithium-ion electric core, plumbic acid electricity core, NI-G electricity core, ni-mh electricity core, any in the electrostrictive polymer core.
Further, the said inductance coil individual layer inductance coil that can turn to for litz wire.
Said control circuit board is connected with extraction electrode on the said electric core housing through two electrode connecting lines, and said control circuit board is provided with two electrode terminals, and said two electrode terminals are connected with the two ends of said inductance coil respectively.Said control circuit board is a printed circuit board (PCB), and said control circuit board is provided with wireless charging management circuit, overvoltage crowbar and current foldback circuit.
Be provided with the inductance coil terminal lead-out groove that spacing is less than or equal to 1 millimeter near said control circuit board place on the said electro-magnetic screen layer.The edge of said electro-magnetic screen layer is wideer more than 5 millimeters than the edge of said inductance coil.The summation of said inductance coil thickness, said adhesive layer and said electromagnetic shielding layer thickness is less than or equal to 0.8 millimeter.
Further, said inductance coil can be the printed coil based on printed circuit board (PCB).
The slim circuit board that said printed circuit board (PCB) is processed for the FR-4 grade material, flexible PCB or PET thin-film material circuit board.Said inductance coil is printed on the two sides of printed circuit board (PCB) respectively, and printed circuit board (PCB) is provided with via hole, and upper strata inductance coil, lower floor's inductance coil are with parallel connection of via hole mode or series connection.Said control circuit board is connected with the extraction electrode of said electric core housing through two electrode connecting lines, and said control circuit board is provided with two electrode terminals, and said two electrode terminals are connected with the two ends of said upper strata inductance coil, lower floor's inductance coil respectively.
Wherein, the material of said electric core housing is soft magnetic ferrites, and said inductance coil sticks with glue the outer surface that agent sticks on said electric core housing.Said inductance coil is the printed coil based on printed circuit board (PCB).The edge of said inductance coil is narrower more than 5 millimeters than the edge of the said electric core housing side adjacent with said inductance coil.The summation of said inductance coil thickness and said adhesive thickness is less than or equal to 0.5 millimeter.
The present invention processes one with the receiving terminal coil and the rechargeable battery of wireless charger, designs a kind of novel wireless charging battery, prevents that effectively the electronic equipment volume is excessive, has effectively reduced the R&D cycle, and the large-scale promotion of being convenient to the wireless charging technology is used.
Embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is done further detailed description.
The present invention provides a kind of wireless charging battery, comprises electric core housing 2 and the control circuit board 3 in the package casing 1, package casing 1, the electric core 4 in the electric core housing 2, is provided with inductance coil 5 in the package casing 1.Inductance coil 5 is a coupling coil, and as the receiving terminal of wireless charger, thereby the energy of electromagnetic field of inductance coil 5 induction transmitting terminals produces electric current, and then is battery charge.
Embodiment 1
Be illustrated in figure 1 as the cross-sectional view of the embodiment of the invention 1, be illustrated in figure 2 as the structural representation of inductance coil in the embodiment of the invention 1.
Be provided with electro-magnetic screen layer 6 between electricity core housing 2 and the inductance coil 5; Inductance coil 5 sticks with glue agent and sticks on electro-magnetic screen layer 6 one surfaces; Electricity core housing 2 sticks with glue another surface that layer 7 sticks on electro-magnetic screen layer 6, the individual layer inductance coil that inductance coil 5 turns to for litz wire.
In the wireless charging process; The transmitting terminal of wireless charger and receiving terminal inside are respectively equipped with corresponding coil; The transmitting terminal coil connects power supply and produces the electromagnetic field of high frequency; Give receiving terminal through electromagnetic field couples resonance with power transfer, thereby the energy of electromagnetic field of the coil-induced transmitting terminal of receiving terminal produces electric current, and then be battery charge.In the present embodiment,, form the electromagnetic field of alternation as producing high frequency induction current in the inductance coil 5 of receiving terminal.In the electromagnetic field of alternation, metal electric core housing 2 grades can produce eddy current, and along with the growth in charging interval, the temperature of battery can increase sharply, and are light then reduce the useful life of electric core 4 or cause electric core 4 to damage, and heavyly then cause electric core 4 blasts.In addition, because the generation of eddy current, system's input power improves, and also can reduce the whole efficiency of wireless charging.For effectively protecting electric core 4; Guarantee the charge efficiency of wireless charger, present embodiment is provided with electro-magnetic screen layer 6 between electric core 4 and inductance coil 5, and electric core 4 is to stick with glue layer 7 to stick on the electro-magnetic screen layer 6; Inductance coil 5 has adopted the processing of impregnation earlier, sticks on the electro-magnetic screen layer 6 again.The edge of electro-magnetic screen layer 6 is wideer more than 5 millimeters than the edge of inductance coil 5, can prevent the leakage of electromagnetic field basically.The material of electro-magnetic screen layer 6 is soft magnetic ferrites, and this type material is under more weak magnetic field, and easy magnetization also is prone to demagnetization, is the excellent material of shield electromagnetic, like zinc chrome ferrite and nickel-zinc ferrite etc.
In order to make the thickness of inductance coil 5 can too not influence thickness and the volume of whole embodiment, present embodiment has adopted single layer coil, also can be referred to as ultra-thin coupled inductor.But in order to guarantee that single layer coil produces enough strong electromagnetic field and enough big electric current, the lead that turns to coil can only be chosen litz wire, because litz wire is meant a conductor stranded by the conductor of many independent insulation or that braiding forms.
Control circuit board 3 is connected with the extraction electrode 17 of electric core housing 2 through two electrode connecting lines 8, and control circuit board 3 is provided with 9,10, two electrode terminals 9,10 of two electrode terminals and is connected with the two ends of inductance coil 5 respectively.Control circuit board 3 is printed circuit board (PCB) (PCB), and control circuit board 3 is provided with wireless charging management circuit, overvoltage crowbar and current foldback circuit.The wireless charging management circuit comprises treatment circuits such as rectification, filtering, power modulation.The electric current that inductance coil 5 produces gets into control circuit board 3 through electrode terminal, and the electric current after over commutation, filtering, power modulation etc. are handled passes through the electrode that electrode connecting line 8 gets into electric core 4, is electric core 4 chargings.
Be provided with the inductance coil terminal lead-out groove 11 that spacing is less than or equal to 1 millimeter near control circuit board 3 places on the electro-magnetic screen layer 6.Inductance coil 5 has two terminals; One of them terminal can directly be connected with electrode terminal 9 and can not intersect with other each several parts of coil simultaneously; But another terminal after coil winds, can appear at very naturally coil central authorities (the single layer coil spirality is twined, an inevitable end in coil, an end is outside coil); Will extract this terminal this moment from coil central authorities; Just will intersect with the coil part inevitably, will increase the thickness of this coil like this, the purpose that reduces product thickness with the design is not inconsistent.Therefore, be provided with inductance coil terminal lead-out groove 11 this moment on electro-magnetic screen layer 6 are inevitable choices, and the inductance coil terminal is drawn the back and is connected with electrode terminal 10 from inductance coil terminal lead-out groove 11.On shielding material, offer terminal lead-out groove 11 and possibly cause the leakage of electromagnetic field, reduce the whole structure of electromagnetic shielding.Through Theoretical Calculation and electromagnetic-field simulation, reach a conclusion, when the width of this groove is no more than 1 millimeter, can not cause the reduction of effectiveness; In addition, the lead of winding around is thinner, and cross-sectional diameter is also less than 1 millimeter, so the spacing of inductance coil terminal lead-out groove is less than or equal to 1 millimeter.
The thickness of coiling inductance coil 5 is generally 0.2 millimeter, and the thickness of electro-magnetic screen layer 6 is the 0.4-0.5 millimeter, and the thickness of adhesive layer 7 is 0.1 millimeter, so the summation of threeply degree is less than or equal to 0.8 millimeter.Above-mentioned three's gross thickness, the thickness of the back increase of the rechargeable battery of present embodiment and prior art contrast just is an important parameters in the present invention in fact.This also is to reduce for present embodiment integral thickness and volume as far as possible, so that use in miniaturized electronics large-scale promotion such as mobile phone, PDA.
Also possess printed circuit board (PCB) in the battery of prior art, this printed circuit board (PCB) is provided with overvoltage crowbar and current foldback circuit etc., and therefore in the present embodiment, the existence of control circuit board 3 can't cause the thickness of battery to increase.Because generally meeting welding component on PCB comprises resistance, electric capacity and IC chip etc., thickness can be far longer than the thickness of coiled antenna itself usually.Traditional design needs the power management of independent PCB circuit board as wireless charging usually; And the present invention is fused to the power management of wireless charging with original overvoltage of battery and current foldback circuit; Just can guarantee that the thickness of battery increase is merely the thickness of coil itself, it is extremely thin to make that the wireless charging battery can be done.
Inductance coil 5 is less than or equal to 2 millimeters with the spacing of package casing 1, has guaranteed to encapsulate the evenness of the embodiment 1 of inductance coil 5 at the battery outer surface.Because inductance coil 5, electro-magnetic screen layer 6, electric core 4 three's size shape differ, if directly covering encapsulation with paper bag can form gradient thickness, cause the out-of-flatness of battery outward appearance, influence attractive in appearance.Traditional battery plastics package casing only wrap up electric core around or the dual-side edge; And the present invention requires the Plastic Package shell 1 of battery will extend to the 1-2 millimeter place, outer of inductance coil 5; Can eliminate above-mentioned thickness gradient like this; Battery outward appearance after the encapsulation is taken a fancy to very smooth, be not easy to damage.
Control circuit board 3 is provided with battery electrode 12 back to a side of electric core 4, and battery electrode 12 is 3 contacts, usually in the outside of cell package shell 1, realizes being electrically connected of battery and mobile phone, also is that present embodiment is the passage of mobile phone power supply.
Above-mentioned electric core 4 can be lithium-ion electric core, plumbic acid electricity core, NI-G electricity core, ni-mh electricity core, and any in the electrostrictive polymer core can be widely used in miniaturized electronicss such as mobile phone, PDA, iphone.
Embodiment 2
Be illustrated in figure 1 as the cross-sectional view of the embodiment of the invention 2, be illustrated in figure 3 as the structural representation of inductance coil in the embodiment of the invention 2.
Inductance coil 5 is the printed coil based on printed circuit board (PCB), i.e. PCB coil.This printed circuit board (PCB) is called substrate 13, and inductance coil 5 is printed on the two sides of substrate 13 respectively, and substrate 13 is provided with via hole 14, and upper strata inductance coil 15, lower floor's inductance coil 16 are with parallel connection of via hole mode or series connection.Control circuit board 3 is connected with electric core housing 2 through two electrode connecting lines 8, and control circuit board 3 is provided with 9,10, two electrode terminals 9,10 of two electrode terminals and is connected with two terminals of upper strata inductance coil 15, lower floor's inductance coil 16 respectively.
Embodiment 2 compares with embodiment 1, and its unique difference is that inductance coil 5 is the printed coil based on printed circuit board (PCB), and other partial contents and embodiment 1 are identical.This printed circuit board (PCB) is called substrate 13 and is printed with an inductance coil with silk-screen printing technique respectively on the two sides of substrate 13; Can be called upper strata inductance coil 15, lower floor's inductance coil 16; Substrate 13 is provided with via hole 14; Two inductance coils are drawn through electrode connecting line 10 with parallel connection of via hole mode or series connection, and the extraction electrode 17 through electric core housing be that electric core 4 charges.
There is the bigger shortcoming of lead internal resistance in the technology of film silk screen printing, has stray inductance and electric capacity between coil 5 and the printed circuit board (PCB) simultaneously, causes the quality factor of inductance coil relatively low.But, because the cost of printed coil is lower, and surfacing, through optimizing relevant parameters, reduce the following of few prerequisite in quality factor, also can be with this scheme as a kind of replacement scheme cheaply.
Copper membrane thickness is not less than 2 millimeters on the substrate 13, and via hole 14 diameters are not less than 2 millimeters, and quality factor are not less than 15.Above-mentioned parameter is the basic parameter of PCB coil design, and wherein the thickness of copper membrane depends mainly on the size of the electric current that passes through.If the thickness of copper film is low excessively, be equivalent to reduce the cross-sectional area of lead, cause the internal resistance of coil to increase, lowered the quality factor q value of coil.Because the PCB coil can be distributed in the bilayer of substrate 13 obverse and reverses, the via diameter of suitable connection can reduce the impedance of coil connecting terminal, also is the important process measure that guarantees that the coil of design has suitable quality factor.
The circuit board that substrate 13 is processed for the FR-4 grade material, flexible PCB (FPC) or PET thin-film material circuit board.The present invention will make product integral body try one's best and approach, volume is as far as possible little, and therefore, several kinds of circuit boards that here are suitable for all are relatively thinner.
FR-4 is a kind of code name of flame resistant material grade, and the meaning of representative is a resin material must can be from a kind of material specification of horizontal blanking through fired state.The used FR-4 grade material of general circuit plate just has much more very kinds, and majority all is that the epoxy resin with so-called four functions (Tera-Function) adds the composite material that filler (Filler) and glass fiber are made.The sort circuit plate has good toughness, can process slim circuit board, with requirement according to the invention.
Flexible PCB (FPC) is to be a kind of flexible printed circuit with height reliability that base material is processed with polyimides or polyester film; Be called for short soft board or FPC; Have that distribution density is high, in light weight, the characteristics of thin thickness, be mainly used on a lot of products such as mobile phone, notebook computer, PDA, digital camera, LCM.
PET is a kind of macromolecular material, and full name is a PET, uses very extensively, belongs to degradable and reclaims a type material.The PET product has good, nontoxic, impermeable, the light weight of the transparency, production efficiency is high thereby received widely and using, and at electronic applications, flexible printed circuit board that the PET material processes and thin film switch etc. has been arranged.
In the present embodiment, new wireless charging battery is compared with traditional rechargeable battery, and the thickness increase is no more than 0.9 millimeter, and the effective evenness of hold-in winding, can large-scale mass production, and cost is lower.
Embodiment 3
Be illustrated in figure 4 as the cross-sectional view 4 of the embodiment of the invention 2.
The material of electricity core housing 2 is soft magnetic ferrites, and whole electric core housing 2 is electro-magnetic screen layer, and inductance coil 5 sticks with glue the outer surface that agent sticks on electric core housing 2.Inductance coil 5 is the printed coil based on printed circuit board (PCB), and this printed circuit board (PCB) can be called substrate 13.The edge of inductance coil 5 is narrower more than 5 millimeters than the edge of the electric core housing 2 adjacent with inductance coil 5.Inductance coil 5 is printed on the two sides of substrate 13 respectively, and substrate 13 is provided with via hole 14, and upper strata inductance coil, lower floor's inductance coil are with parallel connection of via hole mode or series connection.
Embodiment 3 compares with embodiment 2, and its difference is that electric core housing 2 is processed for soft magnetic ferrites, and whole casing is exactly an electro-magnetic screen layer, and inductance coil 5 sticks with glue the outer surface that agent sticks on electric core housing 2.Other partial contents and embodiment 2 are identical.
In the receiving coil design of wireless charging battery; Usually the thickness of electro-magnetic screen layer is the 4-5 millimeter; In order further to reduce the integral thickness of present embodiment, can only further reduce the thickness of electro-magnetic screen layer, promptly process electric core housing with soft magnetic ferrites; Directly as the electromagnetic shielding material layer, the thickness of this electro-magnetic screen layer is the 2-3 millimeter.Electromagnetic field decays to the thickness that the 1/e (about 36.8%) of face value locates by conductive surface and is called to become skin thickness (claiming the depth of penetration again), representes with d.The size of skin thickness of becoming has generally determined the thickness of electromagnetic shielding material layer.Adopt the electromagnetic field frequency of wireless power transmission to be generally 100-200KHz, in order to obtain effective shielding action, the thickness of screen must approach the inner electromagnetic wavelength (λ=2 π d) of shielding material.When high frequency, because the magnetic hysteresis loss and the eddy current loss of ferromagnetic material are bigger, thereby cause the decline of resonant circuit quality factor Q value, thus generally do not adopt the magnetic screen of high magnetic permeability, and adopt the material of high conductivity to do electromagnetic shielding.Through the result of Theoretical Calculation and electromagnetic-field simulation, the electromagnetic shielding layer thickness needs the 4-5 millimeter.If adopt the 3rd instance of the present invention; In order further to lower the thickness of battery; The shell of electric core itself is adopted electromagnetic shielding material; Utilize the thickness of housing itself just can form 2-3 millimeter electro-magnetic screen layer (thickness of housing bilayer thickness can reach the 4-5 millimeter), so just can produce the effect of electromagnetic shielding.Airtight in addition cavity structure also can form the electric field shielding effect, with the operate as normal of the electromagnetic field effects battery charging and discharging that prevents to produce.
Inductance coil 5 sticks with glue agent and sticks on the electro-magnetic screen layer 6 among the embodiment 3, and inductance coil is the printed coil based on printed circuit board (PCB).The field intensity of the electromagnetic field of inductance coil increases with distance around the coil and successively decreases, and the edge of inductance coil 5 is narrower more than 5 millimeters than the edge of electric core housing 2 sides adjacent with inductance coil 5, can prevent the leakage of electromagnetic field basically.Rechargeable battery is a lithium ion battery etc.The slim circuit board that said printed circuit board (PCB) is processed for the FR-4 grade material, flexible PCB or PET thin-film material circuit board.This part content is identical with embodiment 1,2, does not do at this and gives unnecessary details.
In the present embodiment; The existence of electro-magnetic screen layer does not increase the product integral thickness; Have only inductance coil and the existence of adhesive on the substrate 13; Increased the integral thickness of product, the summation of inductance coil thickness and adhesive thickness is less than or equal to 0.5 millimeter, and the thickness increase of whole wireless charging battery is no more than 0.5 millimeter.
The invention provides a kind of slim wireless charging battery, can be applied in the electronic equipments such as mobile phone, digital camera, iPhone, iPad, notebook computer.Among the present invention, can realize that the thickness of wireless charging battery increases the technique effect of 0.5-0.9 millimeter.In general, the assembling allowance behind the mobile phone between shell on the back and the main frame is 0.6 millimeter, some mobile phone in addition can the present invention in the wireless charging battery directly be installed on the mobile phone and use.For other mobile phones, can only reduce the capacity of wireless charging battery to a certain extent, be installed to again after making cell thickness further reduce in the mobile phone and use.For the bigger electronic equipment of other volumes, the assembling allowance is very general thing greater than 0.9 millimeter in the battery case, and wireless charging battery provided by the invention can directly apply in the bigger electronic equipment of these volumes.Under the prerequisite that does not reduce battery capacity; Technical scheme of the present invention can reduce the recruitment of wireless charging cell thickness to greatest extent; The volume and the thickness that can not influence electronic product have much impact, and flexible design, change conveniently, are convenient to large-scale promotion application.In the prior art, people need carry out miscellaneous application product R&D to the electronic equipments such as mobile phone of various different models and shape, and the R&D cycle is long, R&D costs are high, also can cause the waste of the material cost of Dary; But, comparatively speaking, the rechargeable battery of electronic equipment, like battery of mobile phone, its model and shape have certain standard, and its kind is wanted much less, can effectively shorten the R&D cycle and reduce R&D costs.Compare, the present invention helps the large-scale promotion of wireless charging technology more and uses.
Above a kind of wireless charging battery provided by the present invention has been carried out detailed explanation.As far as one of ordinary skill in the art, any conspicuous change of under the prerequisite that does not deviate from connotation of the present invention, it being done all will constitute to infringement of patent right of the present invention, with corresponding legal responsibilities.