Summary of the invention
The problem that the present invention solves is in CIGS absorbed layer, to realize gallium element " V " type to distribute and take and mix the problem of sodium difficulty in the CIGS absorbed layer that stainless steel is substrate.
For addressing the above problem, the invention provides a kind of copper indium gallium selenide cell, this copper indium gallium selenide cell comprises and comprises that successively substrate, P type mix the CIGS absorbed layer of sodium, N-shaped resilient coating, N-shaped zinc oxide film, transparency conducting layer and acquisition electrode, CIGS absorbed layer and N-shaped zinc oxide film that described P type is mixed sodium form PN junction, the thickness that described P type is mixed the CIGS absorbed layer of sodium is 1~10 micron, comprises successively the high gallium CIGS absorbed layer that gallium concentration is 1%~1.5% low gallium CIGS absorbed layer, gallium concentration is 3%~5% middle gallium CIGS absorbed layer and gallium concentration are 6%~8%.
Alternatively, described low gallium CIGS absorbed layer gallium concentration is 1%, and middle gallium CIGS absorbed layer gallium concentration is 4%, and the gallium concentration of high gallium CIGS absorbed layer is 6%.
The present invention also provides the preparation method of above-mentioned copper indium gallium selenide cell, the method comprises the steps: to prepare electrodeposit liquid raw material: indium metal is dissolved in to concentrated hydrochloric acid and prepares indiumchloride solution, gallium is dissolved in to concentrated hydrochloric acid and prepares gallium chloride solution, gallium is dissolved in to red fuming nitric acid (RFNA) and prepares gallium nitrate solution, prepare electrodeposit liquid: copper chloride and natrium citricum and above-mentioned electrodeposit liquid raw material are dissolved in to deionized water, stir and obtain first part of electrodeposit liquid that gallium ion concentration raises successively, second part of electrodeposit liquid and the 3rd part of electrodeposit liquid, wherein, the pH value of every part of electrodeposit liquid is between 1~1.8, the concentration of the copper chloride of first part of electrodeposit liquid is 0.01~0.025M/L, the concentration of inidum chloride is 0.025~0.125M/L, gallium chloride and gallium nitrate total concentration are respectively 0.02~0.2M/L, the concentration of the copper chloride of second part of electrodeposit liquid is 0.01~0.025M/L, the concentration of inidum chloride is 0.025~0.125M/L, gallium chloride and gallium nitrate total concentration are respectively 0.025~0.25M/L, the concentration of the copper chloride of the 3rd part of electrodeposit liquid is 0.01~0.025M/L, the concentration of inidum chloride is 0.025~0.125M/L, gallium chloride and gallium nitrate total concentration are respectively 0.03~0.3M/L, acid copper indium gallium layer: using and plate at the bottom of the stainless steel lining of molybdenum as negative electrode, successively will deposit three parts of electrodeposit liquids at the bottom of the stainless steel lining of described plating molybdenum from low paramount order according to gallium ion concentration, take out and dry with nitrogen, sodium is mixed in selenizing: described copper indium gallium is placed in selenizing chamber, and using selenization source, this selenization source to contain concentration is 0.1%~1% sodium selenide, by water-bath legal system for N-shaped resilient coating, with sol-gal process, prepare N-shaped zinc oxide film, with sputtering method, prepare transparency conducting layer, with vapour deposition method, prepare acquisition electrode.
Alternatively, in acid copper indium gallium layer step, deposition voltage is 1.0~1.8V, and sedimentation time is 1~3 minute.
Alternatively, selenizing is mixed sodium step specifically: selenizing chamber vacuum is evacuated to below 3 * 10-3Pa, and temperature remains on 300~700 ℃, and the selenizing time is to carry out under the condition of 10~30 minutes
Alternatively, described PH=1.5.
Compared with prior art, the present invention has the following advantages:
The present invention utilizes electrodeposition technology, with gallium ion concentration order from low to high, successively in described electrodeposit liquid, deposit at the bottom of by the stainless steel lining of plating molybdenum, like this, guarantee that gallium element is the distribution of " V " word in CIGS absorbed layer, moreover the present invention is by the sodium selenide that adulterates, in the CIGS absorbed layer that to have overcome at stainless steel be substrate, mix the problem of sodium difficulty in selenization source, improved the conductivity of CIGS absorbed layer, passivation grain boundary defects.In addition, the present invention adopts electrodeposition process, and processing step is simple, prepares copper indium gallium selenide cell compare with vacuum method, does not need expensive vaccum-pumping equipment and highly purified raw material, has reduced widely the production cost of copper indium gallium selenide cell, is applicable to extensive industrialization.
Embodiment
By describing technology contents of the present invention, structural feature in detail, being reached object and effect, below in conjunction with embodiment and coordinate accompanying drawing to be described in detail.
Refer to Fig. 1, copper indium gallium selenide cell of the present invention comprises that substrate 1, P type mix the CIGS absorbed layer 2 of sodium, N-shaped resilient coating 3, N-shaped zinc oxide film 4, transparency conducting layer 5 and acquisition electrode 6 successively.Described substrate 1 be plating molybdenum stainless steel lining at the bottom of.The CIGS absorbed layer 2 that described P type is mixed sodium is positioned on described substrate 1, form PN junctions with N-shaped zinc oxide film 4, comprise that gallium concentration is the high gallium CIGS absorbed layer 23 that 1%~1.5% low gallium CIGS absorbed layer 21, the gallium concentration middle gallium CIGS absorbed layer 22 that is 3%~5% and gallium concentration are 6%~8%.Described middle gallium CIGS absorbed layer 22 is between low gallium CIGS absorbed layer 21 and high gallium CIGS absorbed layer 23.Described low gallium CIGS absorbed layer 21, middle gallium CIGS absorbed layer 22 and high gallium CIGS absorbed layer 23 have been guaranteed the V-shaped distribution of gallium element of the CIGS absorbed layer 2 of copper indium gallium selenide cell in above-mentioned concentration range, in a preferred embodiment, described low gallium CIGS absorbed layer gallium concentration is 2%, middle gallium CIGS absorbed layer gallium concentration is 4%, the gallium concentration of high gallium CIGS absorbed layer is 6%, reduced like this impact that the gallium ion that produces causes to the elegant diffusion of stainless steel electrode in selenizing process, guaranteed the distribution of gallium, also the concentration that has guaranteed gallium ion in Copper Indium Gallium Selenide layer 2 in zone of reasonableness simultaneously, make Copper Indium Gallium Selenide layer 2 possess optimum energy gap.Described N-shaped resilient coating 3 is cadmium sulfide resilient coatings, preparation is mixed between the CIGS absorbed layer 2 and N-shaped zinc oxide film 4 of sodium in described P type, like this, can reduce CIGS absorbed layer 2 and the Lattice Matching defect between N-shaped zinc oxide film 4 and excessive the caused impact of band gap difference that P type is mixed sodium.Described N-shaped zinc oxide film 4 is positioned on described N-shaped resilient coating 3.Described transparency conducting layer 5 is AZO transparency conducting layers, is positioned on N-shaped zinc oxide film 4, for preventing the diffusion of acquisition electrode metal.Described acquisition electrode 6 is aluminium electrodes, is positioned on transparency conducting layer 5, for gathering electronics.
In above-mentioned copper indium gallium selenide cell, the V-shaped distribution of gallium element of mixing the CIGS absorbed layer 2 of sodium due to P type, reduced the impact that the gallium ion that produces causes to the elegant diffusion of stainless steel electrode in selenizing process, guaranteed the distribution of gallium, also the concentration that has guaranteed gallium ion in Copper Indium Gallium Selenide layer, in zone of reasonableness, makes Copper Indium Gallium Selenide layer possess optimum energy gap simultaneously.
In order to obtain above-mentioned copper indium gallium selenide cell, the present invention also provides the method for preparing copper indium gallium selenide cell, below by three embodiment, describes preparation method of the present invention in detail
The first embodiment
Prepare electrodeposit liquid raw material: get 0.5mol indium and be dissolved in 250ml concentrated hydrochloric acid, add distilled water heating evaporation excessive hydrochloric acid to obtain the indiumchloride solution that concentration is 2mol/L, measure this solution 250ml; The gallium of getting 0.15mol is dissolved in the concentrated hydrochloric acid of 100ml, and adding distilled water heating evaporation excessive hydrochloric acid to obtain concentration is 0.5mol/L gallium chloride solution, measures this solution 300ml; The gallium of getting 0.15mol is dissolved in the red fuming nitric acid (RFNA) of 60ml, adds the excessive nitric acid of distilled water heating evaporation to obtain the gallium nitrate solution that concentration is 0.5mol/L, measures this solution 300ml.
Prepare electrodeposit liquid: above-mentioned electrodeposit liquid raw material, copper chloride and natrium citricum are prepared to first part of electrodeposit liquid of 1L, the 3rd part of electrodeposit liquid of second part of electrodeposit liquid of 1L and 1L, the PH of every part of electrodeposit liquid is 1.5, in the time of PH=1.5, deposition effect is best, can meet each element deposits according to atom ratio, wherein, the concentration of each composition of three parts of electrodeposit liquids is as follows:
|
Copper chloride |
Inidum chloride |
Natrium citricum |
Gallium chloride |
Gallium nitrate |
First part |
0.015mol/L |
0.025mol/L |
1mol/L |
0.02mol/L |
0.02mol/L |
Second part |
0.015mol/L |
0.025mol/L |
1mol/L |
0.025mol/L |
0.025mol/L |
The 3rd part |
0.015mol/L |
0.025mol/L |
1mol/L |
0.03mol/L |
0.03mol/L |
Acid copper indium gallium layer: prepare the device of three cover preparation CIGS absorbed layers as shown in Figure 2, every suit equipment all comprises container 7 for holding electrodeposit liquid, as platinum guaze 8 and the HF switch electroplating power supply 10 of anode.First, the container 7 of first set device holds first part of electrodeposit liquid, and the container 7 of the second covering device holds second part of electrodeposit liquid, holds the 3rd part of electrodeposit liquid in the container of the 3rd covering device; Then, making the output voltage of HF switch electroplating power supply 10 is 2.0V, usings at the bottom of the stainless steel lining of plating molybdenum of 5cm * 5cm and at first part of electrodeposit liquid, deposits 10 minutes as negative electrode 9, forms the first bronze medal indium gallium absorbed layer, takes out and dries up with nitrogen; Then, the described negative electrode 9 depositing at first part of electrodeposit liquid is positioned in 7 second parts of electrodeposit liquids of container of the second complete equipment, the output voltage that makes HF switch electroplating power supply 10 is 2.0V, sedimentation time is 10 minutes, taking-up dries up with nitrogen, forms the second bronze medal indium gallium layer on the first bronze medal indium gallium layer; Finally, the negative electrode 9 depositing in second part of electrodeposit liquid is positioned in the electrodeposit liquid of container 7 of the 3rd complete equipment and carries out electro-deposition, the output voltage of HF switch electroplating power supply 10 is 2.0V, sedimentation time is 10 minutes, like this, on the second bronze medal indium gallium layer, form the 3rd bronze medal indium gallium layer, take out and dry up with nitrogen.
Sodium is mixed in selenizing: the negative electrode 9 with the first bronze medal indium gallium floor, the second bronze medal indium gallium floor and the 3rd bronze medal indium gallium floor is placed in to selenizing chamber, uses selenization source, this selenization source doping has the sodium selenide of X concentration, and selenizing chamber vacuum is evacuated to 3 * 10
-3below Pa, temperature remains on 550 ℃, the selenizing time is 20 minutes, thereby, the P type CIGS absorbed layer 2 of sodium is mixed in acquisition, and wherein, described the first bronze medal indium gallium floor forms described low gallium CIGS absorbed layer 21 in selenizing chamber, described the second bronze medal indium gallium floor forms middle gallium CIGS absorbed layer 22 in selenizing chamber, described the 3rd bronze medal indium gallium floor forms high gallium CIGS absorbed layer 23 in selenizing chamber.
Refer to Fig. 1, then, with immersion method, on described CIGS absorbed layer 2, prepare N-shaped resilient coating 3; With sol-gal process, on described N-shaped resilient coating 3, prepare N-shaped zinc oxide film 4; With sputtering method, on described N-shaped zinc oxide film 4, prepare transparency conducting layer 5; With vapour deposition method, on transparency conducting layer 5, prepare acquisition electrode 6, these methods are all prior aries, do not repeat them here.
The second embodiment
The difference of this second embodiment and the first embodiment is: sedimentation time and deposition voltage need not, in this second embodiment, the deposition voltage at described negative electrode 9 in three covering devices is 1.5V, sedimentation time is equal 15 minutes, after taking-up, with nitrogen, dries up.
The 3rd embodiment
The 3rd embodiment is from the difference of the first embodiment: it is different that sodium step is mixed in selenizing, and in the 3rd embodiment, the negative electrode 9 with copper indium gallium floor is placed in selenizing chamber, and selenizing chamber vacuum is evacuated to 3 * 10
-3below Pa, temperature remains on 500 ℃, and the selenizing time is 30 minutes.
Based on technical thought of the present invention, the parameter of technique of the present invention can also be selected in following scope:
In preparing the step of electrodeposit liquid: the PH of every part of electrodeposit liquid is 1~1.8, for example 1.2V, 1.5V, 1.7V, higher than 1.8 precipitations that can form gallium salt, lower than 1 a large amount of defect of generation, cannot form required membrane material.The concentration of the copper chloride of first part of electrodeposit liquid is 0.01~0.025M/L, and for example 0.01M/L, 0.015M/L, 0.02M/L, if concentration lower than 0.01M/L, causes deposition not enough, affect membrane structure; If concentration is higher than 0.025M/L, it is excessive to deposit, and causes the atom ratio of film component unbalance; The concentration of inidum chloride is 0.025~0.125M/L, 0.025M/L for example, and 0.05M/L, 0.1M/L, if concentration lower than 0.025M/L, causes deposition not enough, affects membrane structure; If concentration is higher than 0.125M/L, it is excessive to deposit, and causes the atom ratio of film component unbalance; Gallium chloride and gallium nitrate total concentration are respectively 0.02~0.2M/L, 0.02M/L for example, and 0.1M/L, 0.15M/L, take this concentration that guarantees gallium in copper indium gallium film of deposition is 1%~1.5%; The concentration of the copper chloride of second part of electrodeposit liquid is 0.01~0.025M/L, 0.01M/L for example, 0.015M/L, 0.02M/L, the concentration of inidum chloride is 0.025~0.125M/L, 0.025M/L for example, 0.05M/L, 0.1M/L, gallium chloride and gallium nitrate total concentration are respectively 0.025~0.25M/L, 0.05M/L for example, 0.15M/L, 0.2M/L, take that this guarantees that in copper indium gallium film of deposition, the concentration of gallium is 3%~5%; The concentration of the copper chloride of the 3rd part of electrodeposit liquid is 0.01~0.025M/L, 1.2V for example, 1.5V, 1.7V, the concentration of inidum chloride is 0.025~0.125M/L, 0.025M/L for example, 0.05M/L, 0.1M/L, gallium chloride and gallium nitrate total concentration are respectively 0.03~0.3M/L, 0.03M/L for example, 0.0.15M/L, 0.25M/L, take that this guarantees that in copper indium gallium film of deposition, the concentration of gallium is 6%~8%.
In acid copper indium gallium layer step: deposition voltage is 1.0~1.8V, 1.0V for example, 1.5V, lower than 1.0V, causes deposition not enough, affects membrane structure; Higher than 1.8V, early once deposition velocity was too fast, and evolving hydrogen reaction strengthens, and in conjunction with not firm, crackle increases; Sedimentation time is 1~3 minute, for example 1.5 minutes, and 2 minutes, lower than within 1 minute, causing deposition not enough, higher than within 3 minutes, causing deposition excessive and occur dephasign.
In selenizing, mix in the step of sodium: it is 0.1%~1% that concentration is contained in described selenization source, for example 0.5%, 0.8% sodium selenide, undesirable lower than 0.1% doping effect, excessive higher than 1% doping, affects structure and the atom ratio of film.Selenizing chamber vacuum is evacuated to 3 * 10
-3below Pa, temperature remains on 300~700 ℃, and for example 550 ℃, 600 ℃, lower than 300 ℃, cannot form needed yellow copper structure, higher than 700 ℃, form other dephasigns.The selenizing time is 10~30 minutes, for example 15 minutes, under the condition of 25 minutes, carry out, and not enough lower than 10 minutes selenizing degree, cannot form required film; Higher than 30 minutes, gallium element migration was too much, affected membrane structure.